Eaton Cutler-Hammer 7802C83G01 Instructions Manual Download Page 5

Effective 9/21/99

Page 5

I.L. 70C1080H01

Next, loosen the two screws at the bottom of the steel
Trip Deck Mounting Plate. Lift the plate upward then
swing it to the left to expose the cavity where the Ground
Alarm / Power Supply Module will be mounted.

7.0 MOUNTING THE MODULE

Take one of the supplied self tapping screws and partially
screw it into the bottom retaining boss for the module.
The screw anchoring tabs for the module are slotted.
Slide the bottom tab of the module behind the partially
inserted screw. Take the second screw and place it in the
other slotted notch on the top of the module and anchor
the unit in place in the breaker. Now go back and tighten
the  bottom retaining screw and ascertain that the Ground
Alarm / Power Supply Module is firmly seated in the
Magnum frame.

8.0 WIRING HARNESSES

Two wiring harnesses must be attached to the Ground
Alarm / Power Supply Module. The first, a three conductor
connector, is already pre-wired into the breaker at the

8.1   Preparing the Harness

Using the supplied tie wraps, secure the four conductor
harness into a tight and neat bundle. Cleanly trim the
excess tails from the tie wraps.

 CAUTION

IT IS IMPORTANT THAT THE TIE WRAPS ARE
TRIMMED AND THAT THE NEW HARNESSES AND
EXISTING WIRING BE TUCKED NEATLY BACK INTO
THE BREAKER FRAME. LOOSE OR STRAY WIRES
MIGHT INTERFERE WITH PROPER FIT AND ALIGN-
MENT OF THE TRIP UNIT. ADDITIONALLY, THIS
SAME SITUATION MIGHT INHIBIT MOVEMENT OR
OPERATION OF CERTAIN MECHANICAL COMPO-
NENTS WITHIN THE BREAKER.

Fig. 6.4 The Trip Indicator Assembly

8.2   Running the Harness

Insert the end with the four pins behind the Ground Alarm
Power Supply Module from the left side. Feed that end up
behind the module between the bosses that secure the
Trip Unit and the module itself.

8.3   Attaching Harnesses to the Module

Take the pre-wired, three conductor connector with the
locking edge faced up and push firmly into place on the
three conductor pin set (J3) on the left side of the top of
the module. Confirm that the connector is locked in place.

Next, take the four conductor connector and similarly
attach it to the four conductor pin set (J4) on the right side
of the top of the module. Ascertain that it is secure.

8.4   Wiring the Secondary Block “A”

The ends of the four conductor harness are to be
connected to the Secondary Block “A” on the top, left side

factory. The second is supplied with the field installable
upgrade kit. It comes ready to install with a four conductor
connector on one side and male pins on the other which
are inserted into the Secondary Block “A” which is a black
connector on the top left side of the breaker.

Summary of Contents for Cutler-Hammer 7802C83G01

Page 1: ...s to Module 5 8 4 Wiring the Secondary Block A 5 9 0 Reassembly 6 9 1 Replacing the Trip Deck 6 9 2 Reinstalling the Trip Unit 6 9 3 Reinserting the Rating Plug 7 9 4 Final Internal Visual Inspection 7 9 5 Replacing the Front Cover 7 10 0 Post Installation Testing 7 10 1 When to Test 7 10 2 Code Requirements 8 10 3 Standards Requirements 8 10 4 Test Methods 8 10 4 1 Power Up Check 8 10 4 2 Seconda...

Page 2: ...without auxiliary power will not display data until load current reaches approximately 25 1 phase or 10 3 phase of the In rating A second function of the module is to provide either a ground trip or ground alarm only output contact via the relay supplied in the module On Digitrip 520M models with ground fault protection an LED on the front of the unit also provides an indication of ground fault tr...

Page 3: ...OR MIS INSTALLATION OF ITS PRODUCTS 5 0 INSTALLATION PREPARATION 5 1 Remove Breaker from Line Ascertain that the breaker is completely powered down during the Ground Alarm Power Supply module installation If you unsure as to whether or not the unit is isolated contact a certified electrician 5 2 Manually Tripping the Breaker Before installing the Ground Alarm Power Supply module manually force the...

Page 4: ...emoving the Trip Deck Mounting Plate Using the Phillips screwdriver remove the two top screws that anchor the steel trip deck plate into the breaker frame Be careful not to damage the Trip Indicator Assembly and Over Current Trip Switch Bell Alarm if your breaker contains this option NOTE Observe how the Trip Indicator Assembly Fig 6 4 tabs are located BEHIND the Trip Deck Mounting Plate Upon reas...

Page 5: ...AT THE NEW HARNESSES AND EXISTING WIRING BE TUCKED NEATLY BACK INTO THE BREAKER FRAME LOOSE OR STRAY WIRES MIGHT INTERFERE WITH PROPER FIT AND ALIGN MENT OF THE TRIP UNIT ADDITIONALLY THIS SAME SITUATION MIGHT INHIBIT MOVEMENT OR OPERATION OF CERTAIN MECHANICAL COMPO NENTS WITHIN THE BREAKER Fig 6 4 The Trip Indicator Assembly 8 2 Running the Harness Insert the end with the four pins behind the Gr...

Page 6: ... Mounting Plate in place Tighten all four appropriately and confirm that the trip deck plate is firmly seated 9 2 Reinstalling the Trip Unit Align the Digitrip unit with the guide pin on the plate and spring clip of the Magnum Circuit Breaker see previous Fig 6 3 Press the unit into the breaker until the pins engage into the connectors and the lower spring clip engages over the Digitrip s housing ...

Page 7: ...LD BE TIGHTENED ONLY UNTIL IT IS SNUG DO NOT USE A LARGE SCREWDRIVER A 1 8 3 MM WIDE SCREWDRIVER BLADE IS ADEQUATE Fig 9 2 The steel Control Wire of the Trip Indicator Assembly 9 4 Final Internal Visual Inspection Before proceeding any further do a visual inspection to insure that none of the breaker s internal wiring might hamper any mechanical operation or compromise proper fit of any component ...

Page 8: ... tion 5 4 3 detailed testing information plus a copy of the record forms can be found in the Instructional Leaflet which came with your breaker I L 70C1037 If the Digitrip does NOT have a ground element and the module was installed just for the powering of the LED display then perform an overload test at 200 to verify tripping This would complete the verification sequence If a ground element IS in...

Page 9: ...g high voltage testers and resistance bridges to ensure that ground paths do not exist that could bypass the sensors Use a low voltage 0 to 24 volt high current AC source to apply a test current of 125 percent of the Digitrip unit pickup setting through one phase of the circuit breaker This should cause the breaker to trip on LSIG style trip units in less than 1 second and operate the alarm indica...

Page 10: ...ecial indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of the use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing power facilities or claims against the purchaser or user by its customers resulting from the use of the information recommendations and descriptions con tained herein 1...

Page 11: ...Effective 9 21 99 Page 11 I L 70C1080H01 Cutler Hammer Pittsburgh PA U S A Effective 9 21 99 Printed in U S A ...

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