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Manual operation

The switch may be manually opened and closed by operat-

ing the yellow handle under the sleet hood.

ote:

N

Manual operation does not affect the status of the 

electrically operated actuator. To electrically close 

a switch which has been manually opened, the 

electrical open circuit must be first activated to 

change the status of the selector switch for a close 

operation.

Oil condition

Oil plays an important role in the proper functioning of 

the switch. It provides the internal insulating barrier from 

phase to ground, and acts as an arc quencher. Switching 

operations cause reductions of some of the oil into 

chemical compounds, free carbon and gases. Some of 

these compounds form water-absorbing particles which 

reduce the dielectric strength of the oil. For effective switch 

operation the oil must be replaced before it deteriorates 

below a safe level. Oil that has been contaminated with 

carbon sludge or has a dielectric strength of less than 22 kV 

should be replaced.
Used oil must be reconditioned before using. Filtering may 

remove absorbed and free water, and other contaminants to 

raise the dielectric strength to an acceptable level. However, 

it does not always remove water-absorbing contaminants. 

Thus, the dielectric strength of the oil may fall rapidly after 

the switch is returned to service. Therefore the switch 

should be filled with new oil or oil that has been restored to 

like-new condition. Oil used in these switches conforms to 

ASTM Standard D3487, Type 2; its property limits are listed 

in 

Reference Data R280-90-1, Oil Specifications and Tests

.

New oil should always be filtered before using even 

though it is obtained from an approved source. Passing oil 

through a blotter press will remove free water and solid 

contaminants such as rust, dirt, and lint. When filtering 

the oil, aeration should be kept to a minimum to prevent 

moisture in the air from condensing in the oil and lowering 

its dielectric strength.

Insulation level withstand tests

High-potential withstand tests provide information regarding 

the dielectric condition of the switch. Testing is performed at 

75% of the rated low-frequency withstand voltage (Table 3).

Test 1: Proceed as follows:

1.  Close the switch.
2.  Ground switch tank and head.
3.  Apply proper test voltage to one of the bushing 

terminals.

 

The switch should withstand the test voltage for 60 

seconds.

Test 2: Proceed as follows:

1.  Open the switch.
2.  Ground switch tank and head.
3.  Ground the bushing on one side of the switch.
4.  Apply proper test voltage to the ungrounded bushing.

 

The switch should withstand the test voltage for 60 

seconds.

5.  Reverse the test and ground connections to the 

bushings.

6.  Again apply proper test voltage to the ungrounded 

bushing. 

 

The switch should withstand the test voltage for 60 

seconds.

Test results: 

These high potential withstand tests provide information on 

the dielectric condition of the switch.
1.  If the switch passes the closed-contacts test (Test 1) 

but fails the open-contacts test (Test 2) the cause is 

likely to be in the main contact assembly.

2.  If the switch fails the closed-contacts test (Test 1) the 

cause is likely to be a diminished electrical clearance or 

failed insulation.

3.  After correcting the problem, retest to confirm the 

repair.

Table 3.  Test Voltages for Insulation Level Withstand 

Test

Switch Type

BIL (kV)

Test Voltage (kV)

NR

95

35.0

NR*

125

42.0

* Extra creepage bushings

5

TYPE NR OIL SWITCH MAINTENANCE INSTRUCTIONS

  MN230001EN   February 2016

Summary of Contents for Cooper Power NR Series

Page 1: ...od SC NR CP541000001 through CP541999999 NRV CP542000001 through CP542999999 Notice This document is also applicable to product serial numbers beginning with the characters CP57 COOPER POWER SERIES Po...

Page 2: ...T IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES...

Page 3: ...5 Oil condition 5 Insulation level withstand tests 5 SHOP REPAIR PROCEDURES Bushings 6 Contacts 6 Moving contacts 7 Stationary contacts 7 Moving contact arm assembly 8 Complete contact box assembly 9...

Page 4: ...sion Safety information DANGER Hazardous voltage Contact with hazardous voltage will cause death or severe personal injury Follow all locally approved safety procedures when working around high and lo...

Page 5: ...tch and inspect it thoroughly for damage incurred during shipment If damage is discovered file a claim with the carrier immediately Handling and storage Be careful during handling and storage of the s...

Page 6: ...seconds 35 30 35 30 42 36 60 50 Continuous Current Rating Amps 200 200 200 60 Load Interrupting Ability Inductive Symmetric Amps 75 100 power factor 50 75 power factor 50 power factor 200 100 50 200 1...

Page 7: ...nd other mechanical damage Paint to inhibit corrosion 3 Perform a dielectric withstand test to determine the insulation level Follow procedures in Insulation Level Withstand Tests section 4 Loosen the...

Page 8: ...on 11 If oil must be replaced drain the tank and discard the tank wall liners 12 Thoroughly clean out all sludge and carbon deposits and rinse the tank with clean oil 13 Install new tank wall liners a...

Page 9: ...ing even though it is obtained from an approved source Passing oil through a blotter press will remove free water and solid contaminants such as rust dirt and lint When filtering the oil aeration shou...

Page 10: ...r bushing gasket 4 Twist off the split aluminum ring from the old bushing and install on the new bushing assembly if ring is in good condition replace ring if damaged Note N The clamping ring cushions...

Page 11: ...tact stud Install following parts in order contact retainer flexible contact leads terminal leads flatwasher lockwasher and hex nut Tighten hex nut on bushing rod 4 With the moving contacts in the ope...

Page 12: ...4 Remove the contact arm assembly 5 Reassemble the new contact arm assembly which includes the moving contact bar to the contact box Figure 11 Contact structure removed from head mechanism Figure 8 Co...

Page 13: ...semblies if necessary as described previously E Attach terminal leads to bushing rods with flat washers lockwashers and hex nuts Actuator mechanism The actuator mechanism requires little attention Whe...

Page 14: ...es place relatively early on cam lobe and that an over travel movement of operator arm after contact actuates of approximately 3 64 inch is achieved 7 Check that main contacts open before the selector...

Page 15: ...ent lubrication Spring anchor boss Actuator drive lever spring anchor Mechanism shaft through cam center Pinion gear on motor shaft and mechanism gears Apply MOBILGREASE 28 or a similar low temperatur...

Page 16: ...on the latch lever assem bly Be sure the two shaft retainers are positioned as in Figure 17 and that the latch lever is retarded when moved away from the head casting 8 Install the contact structure a...

Page 17: ...This page intentionally left blank 13 TYPE NR OIL SWITCH MAINTENANCE INSTRUCTIONS MN230001EN February 2016...

Page 18: ...Service parts list Figure 18 Type NR oil switch service parts 14 TYPE NR OIL SWITCH MAINTENANCE INSTRUCTIONS MN230001EN February 2016...

Page 19: ...17 Caution plate SI01057 1 18 Control rating plate Decal 6A00471702 1 19 Screw sheet metal Type Z 2 x 3 16 Not required for Decal 4 20 Nameplate GR00122 1 21 Self tapping screw rd hd Type Z 10 x 3 8 8...

Page 20: ...Figure 19 Actuator and housing service parts 16 TYPE NR OIL SWITCH MAINTENANCE INSTRUCTIONS MN230001EN February 2016...

Page 21: ...66 2 11 Screw self tapping phillips pan hd Type F 6 32 x 5 8 sst 753315106062A 1 12 Actuator includes item 13 and standard selector switch GRA0381 1 Actuator repair kit 240 Vac includes item 13 and st...

Page 22: ...This page intentionally left blank 18 TYPE NR OIL SWITCH MAINTENANCE INSTRUCTIONS MN230001EN February 2016...

Page 23: ...This page intentionally left blank 19 TYPE NR OIL SWITCH MAINTENANCE INSTRUCTIONS MN230001EN February 2016...

Page 24: ...53188 United States Eaton com cooperpowerseries 2016 Eaton All Rights Reserved Printed in USA Publication No MN230001EN Eaton is a registered trademark All trademarks are property of their respective...

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