background image

The service parts and hardware listed and illustrated include 

only those parts and assemblies usually furnished for repair 

or involved in the maintenance procedures described in 

this manual. Further breakdown of listed assemblies is not 

recommended.
Dimensions of all common hardware parts have been 

carefully checked so that they may be locally acquired. The 

suffix letter of the 14 character catalog number of common 

hardware parts code the plating of the part:
A - No plating; raw material

H - Silver

M - Black oxide

Q - zinc + chromate

Y - Zinc + chromate

Z - Electro zinc + bronze irridite

To assure correct receipt of any part order, always include 

switch type and serial number. Because of Eaton's 

continuous improvement policy, there may be instances 

where the parts furnished may not look exactly the same 

as the parts ordered. However, they will be completely 

interchangeable without any rework of the switch.

Type NR oil switch service parts

Item 

No

Description

Catalog Number

Qty 

1

Bushing assembly, Type NR Standard 

Bushing

GRA0346003

2

2

Bushing assembly, Type NR 17" 

Creepage Bushing

GRA0346005

2

3

Capscrew hex hd, 5/16-18 x 1-3/8, stl

730115131150A

6

4

Lifting strap

H000472

1

5

Bushing clamp

GR00233

6

6

Clamping ring, Aluminum

GR00110

2

7

Bushing gasket

KA20900040

2

8

Plain washer #20S, brass

900525033075A

2

9

Split lockwasher, med, 5/16, bronze

900830031000A

2

10

Nut, Hex, 5/16-18, brass

881025118031A

2

11

Capscrew, hex hd, 5/16-18 x 1-3/8 stl

730115131137A

4

12

Lockwasher, 5/16 stl

900815031000AGW

4

13

Clamp

6A00326401

4

14

Head casting

GR00330

1

15

Shaft insert

KA30360019

1

16

Head gasket

KA21030012

1

17

Caution plate

SI01057

1

18

Control rating plate, Decal

6A00471702

1

19

Screw, sheet metal, Type Z, #2 x 3/16

Not required for Decal

4

20

Nameplate

GR00122

1

21

Self-tapping screw, rd hd, Type Z #10 

x 3/8

802815010037A

2

22

Operating handle assembly

GRA0033001

1

23

Reset lever

GSA0009

1

24

Roll pin

KA20010030

1

25

Bell crank assembly

GRA0040001

1

26

Operating handle spring

GR00296

1

27

Latch lever

GSA0078

1

28

Latch lever spring

GS00011001

1

29

Latch lever pin

KA30540002

1

30

Pin retainer and spring anchor

GR00120

2

31

Machine screw, rd hd, with pre-

assembled split lockwasher 1/4-20 x 

3/8, stl

831501125037A

2

Item 

No

Description

Catalog Number

Qty 

32

Toggle spring

GS00040

2

33

Shock absorber

GR00107

1

34

Self-tapping screw, rd hd, Type F, 4-40 

x 5/16 stl

753315106062A

2

35

Screw, hex hd, with pre assembled 

split lockwasher,5/16-18 x 1/2, 

Parkerized

830101131050A

4

36

Contact box assembly

GRA0385

1

37

Hex nut 1/4-20, brass

881025120025A

2

38

Split lockwasher, med, 1/4 bronze

900830025000A

2

39

Plain washer, #14S, brass

900525026056A

2

40

Terminal lead

GR00257

4

41

Contact retainer

GR00214

2

42

Contact assembly

GN3A0000640002

2

43

Contact roller

GR00256

2

44

Capscrew, hex hd, 1/4-20 x 1-1/4 

brass

730125125125A

2

45

Moving contact arm assembly 

(includes items 49, 50, and 51)

GR00326

1

46

Pin

KA31230011

1

47

Plain washer, #10S, brass

900525020043A

2

48

Retaining ring

970901188000M

2

49

Machine screw, rd hd, #6-32 x 1/2, sst 721515106050A

2

50

Lockwasher, Internal tooth #6 bronze

901032006000A

2

51

Contact bar

GRA0384

1

52

Tank liner

GR00115

1

53

Tank liner NRV

GR00289

1

54

Bottom liner

GR00114

1

55

Tank Assembly

GRA0021003

1

56

Parallel ground clamp Ground clamp 

assembly

HA00227

1

57

Capscrew, hex hd 1/2-13 x 1, stl

730115150100A

1

15

TYPE NR OIL SWITCH MAINTENANCE INSTRUCTIONS

  MN230001EN   February 2016

Summary of Contents for Cooper Power NR Series

Page 1: ...od SC NR CP541000001 through CP541999999 NRV CP542000001 through CP542999999 Notice This document is also applicable to product serial numbers beginning with the characters CP57 COOPER POWER SERIES Po...

Page 2: ...T IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES...

Page 3: ...5 Oil condition 5 Insulation level withstand tests 5 SHOP REPAIR PROCEDURES Bushings 6 Contacts 6 Moving contacts 7 Stationary contacts 7 Moving contact arm assembly 8 Complete contact box assembly 9...

Page 4: ...sion Safety information DANGER Hazardous voltage Contact with hazardous voltage will cause death or severe personal injury Follow all locally approved safety procedures when working around high and lo...

Page 5: ...tch and inspect it thoroughly for damage incurred during shipment If damage is discovered file a claim with the carrier immediately Handling and storage Be careful during handling and storage of the s...

Page 6: ...seconds 35 30 35 30 42 36 60 50 Continuous Current Rating Amps 200 200 200 60 Load Interrupting Ability Inductive Symmetric Amps 75 100 power factor 50 75 power factor 50 power factor 200 100 50 200 1...

Page 7: ...nd other mechanical damage Paint to inhibit corrosion 3 Perform a dielectric withstand test to determine the insulation level Follow procedures in Insulation Level Withstand Tests section 4 Loosen the...

Page 8: ...on 11 If oil must be replaced drain the tank and discard the tank wall liners 12 Thoroughly clean out all sludge and carbon deposits and rinse the tank with clean oil 13 Install new tank wall liners a...

Page 9: ...ing even though it is obtained from an approved source Passing oil through a blotter press will remove free water and solid contaminants such as rust dirt and lint When filtering the oil aeration shou...

Page 10: ...r bushing gasket 4 Twist off the split aluminum ring from the old bushing and install on the new bushing assembly if ring is in good condition replace ring if damaged Note N The clamping ring cushions...

Page 11: ...tact stud Install following parts in order contact retainer flexible contact leads terminal leads flatwasher lockwasher and hex nut Tighten hex nut on bushing rod 4 With the moving contacts in the ope...

Page 12: ...4 Remove the contact arm assembly 5 Reassemble the new contact arm assembly which includes the moving contact bar to the contact box Figure 11 Contact structure removed from head mechanism Figure 8 Co...

Page 13: ...semblies if necessary as described previously E Attach terminal leads to bushing rods with flat washers lockwashers and hex nuts Actuator mechanism The actuator mechanism requires little attention Whe...

Page 14: ...es place relatively early on cam lobe and that an over travel movement of operator arm after contact actuates of approximately 3 64 inch is achieved 7 Check that main contacts open before the selector...

Page 15: ...ent lubrication Spring anchor boss Actuator drive lever spring anchor Mechanism shaft through cam center Pinion gear on motor shaft and mechanism gears Apply MOBILGREASE 28 or a similar low temperatur...

Page 16: ...on the latch lever assem bly Be sure the two shaft retainers are positioned as in Figure 17 and that the latch lever is retarded when moved away from the head casting 8 Install the contact structure a...

Page 17: ...This page intentionally left blank 13 TYPE NR OIL SWITCH MAINTENANCE INSTRUCTIONS MN230001EN February 2016...

Page 18: ...Service parts list Figure 18 Type NR oil switch service parts 14 TYPE NR OIL SWITCH MAINTENANCE INSTRUCTIONS MN230001EN February 2016...

Page 19: ...17 Caution plate SI01057 1 18 Control rating plate Decal 6A00471702 1 19 Screw sheet metal Type Z 2 x 3 16 Not required for Decal 4 20 Nameplate GR00122 1 21 Self tapping screw rd hd Type Z 10 x 3 8 8...

Page 20: ...Figure 19 Actuator and housing service parts 16 TYPE NR OIL SWITCH MAINTENANCE INSTRUCTIONS MN230001EN February 2016...

Page 21: ...66 2 11 Screw self tapping phillips pan hd Type F 6 32 x 5 8 sst 753315106062A 1 12 Actuator includes item 13 and standard selector switch GRA0381 1 Actuator repair kit 240 Vac includes item 13 and st...

Page 22: ...This page intentionally left blank 18 TYPE NR OIL SWITCH MAINTENANCE INSTRUCTIONS MN230001EN February 2016...

Page 23: ...This page intentionally left blank 19 TYPE NR OIL SWITCH MAINTENANCE INSTRUCTIONS MN230001EN February 2016...

Page 24: ...53188 United States Eaton com cooperpowerseries 2016 Eaton All Rights Reserved Printed in USA Publication No MN230001EN Eaton is a registered trademark All trademarks are property of their respective...

Reviews: