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Product information

Introduction

Service Information MN230001EN

 covers the maintenance 

instructions for Eaton's Cooper Power™ series Type NR 

electrically-operated, single-phase, oil switches. This 

includes their general description, operating principles and 

instructions for periodic inspection and shop repairs. Service 

parts lists, keyed to exploded-view drawings of the switch, 

are included at the back of the manual.
Type NR oil switches are single-phase, electrically-operated 

with a quick-close, quick-open mechanism which also 

provides the switch with close-and-latch capability.
The switches are electrically operated. The standard actuator 

can be operated by any three-wire control device employing 

a set of SPDT contacts. 

Read this manual first

Read and understand the contents of this manual and follow 

all locally approved procedures and safety practices before 

installing or operating this equipment.

Additional information

These instructions do not claim to cover all details or 

variations in the equipment, procedures, or process 

described, nor to provide directions for meeting every 

possible contingency during installation, operation, or 

maintenance. For additional information, contact your Eaton 

representative.

Acceptance and initial inspection

Each Type NR oil switch is completely assembled, tested, 

and inspected at the factory. It is carefully calibrated, 

adjusted and in good condition when accepted by the 

carrier for shipment.
Upon receipt, inspect the carton for signs of damage. 

Unpack the switch and inspect it thoroughly for damage 

incurred during shipment. If damage is discovered, file a 

claim with the carrier immediately.

Handling and storage

Be careful during handling and storage of the switch to min-

imize the possibility of damage. If the switch is to be stored 

for any length of time prior to installation, provide a clean, 

dry storage area. 

Standards

Type NR oil switches are designed and tested in accordance 

with IEEE Std C37.66™-2005 standard.

Quality standards

ISO 9001 certified quality management system

Description of operation

With the main switch contacts closed, energizing the 

opening circuit will operate the actuator motor to release 

a toggle which allows the preloaded opening springs to 

snap open the switch contacts and load the closing spring. 

It also drives the cam to position the selector switch for 

a closing operation and interrupts the opening circuit to 

stop the motor. The opening circuit must remain energized 

for at least 4.0 seconds for the actuator to perform these 

functions.
With the main switch contacts open, energizing the 

closing circuit will operate the actuator motor to allow the 

preloaded closing spring to snap closed the switch contacts 

and load the opening spring. It also drives the cam to 

position the selector switch for an opening operation and 

interrupts the closing circuit to stop the motor. The closing 

circuit must remain energized for at least 0.5 seconds for 

the actuator to perform these functions.
A holding switch accessory installation in the actuator 

reduces to one second the minimum time the control must 

be energized to effect an opening or closing operation.

1

TYPE NR OIL SWITCH MAINTENANCE INSTRUCTIONS

  MN230001EN   February 2016

Summary of Contents for Cooper Power NR Series

Page 1: ...od SC NR CP541000001 through CP541999999 NRV CP542000001 through CP542999999 Notice This document is also applicable to product serial numbers beginning with the characters CP57 COOPER POWER SERIES Po...

Page 2: ...T IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES...

Page 3: ...5 Oil condition 5 Insulation level withstand tests 5 SHOP REPAIR PROCEDURES Bushings 6 Contacts 6 Moving contacts 7 Stationary contacts 7 Moving contact arm assembly 8 Complete contact box assembly 9...

Page 4: ...sion Safety information DANGER Hazardous voltage Contact with hazardous voltage will cause death or severe personal injury Follow all locally approved safety procedures when working around high and lo...

Page 5: ...tch and inspect it thoroughly for damage incurred during shipment If damage is discovered file a claim with the carrier immediately Handling and storage Be careful during handling and storage of the s...

Page 6: ...seconds 35 30 35 30 42 36 60 50 Continuous Current Rating Amps 200 200 200 60 Load Interrupting Ability Inductive Symmetric Amps 75 100 power factor 50 75 power factor 50 power factor 200 100 50 200 1...

Page 7: ...nd other mechanical damage Paint to inhibit corrosion 3 Perform a dielectric withstand test to determine the insulation level Follow procedures in Insulation Level Withstand Tests section 4 Loosen the...

Page 8: ...on 11 If oil must be replaced drain the tank and discard the tank wall liners 12 Thoroughly clean out all sludge and carbon deposits and rinse the tank with clean oil 13 Install new tank wall liners a...

Page 9: ...ing even though it is obtained from an approved source Passing oil through a blotter press will remove free water and solid contaminants such as rust dirt and lint When filtering the oil aeration shou...

Page 10: ...r bushing gasket 4 Twist off the split aluminum ring from the old bushing and install on the new bushing assembly if ring is in good condition replace ring if damaged Note N The clamping ring cushions...

Page 11: ...tact stud Install following parts in order contact retainer flexible contact leads terminal leads flatwasher lockwasher and hex nut Tighten hex nut on bushing rod 4 With the moving contacts in the ope...

Page 12: ...4 Remove the contact arm assembly 5 Reassemble the new contact arm assembly which includes the moving contact bar to the contact box Figure 11 Contact structure removed from head mechanism Figure 8 Co...

Page 13: ...semblies if necessary as described previously E Attach terminal leads to bushing rods with flat washers lockwashers and hex nuts Actuator mechanism The actuator mechanism requires little attention Whe...

Page 14: ...es place relatively early on cam lobe and that an over travel movement of operator arm after contact actuates of approximately 3 64 inch is achieved 7 Check that main contacts open before the selector...

Page 15: ...ent lubrication Spring anchor boss Actuator drive lever spring anchor Mechanism shaft through cam center Pinion gear on motor shaft and mechanism gears Apply MOBILGREASE 28 or a similar low temperatur...

Page 16: ...on the latch lever assem bly Be sure the two shaft retainers are positioned as in Figure 17 and that the latch lever is retarded when moved away from the head casting 8 Install the contact structure a...

Page 17: ...This page intentionally left blank 13 TYPE NR OIL SWITCH MAINTENANCE INSTRUCTIONS MN230001EN February 2016...

Page 18: ...Service parts list Figure 18 Type NR oil switch service parts 14 TYPE NR OIL SWITCH MAINTENANCE INSTRUCTIONS MN230001EN February 2016...

Page 19: ...17 Caution plate SI01057 1 18 Control rating plate Decal 6A00471702 1 19 Screw sheet metal Type Z 2 x 3 16 Not required for Decal 4 20 Nameplate GR00122 1 21 Self tapping screw rd hd Type Z 10 x 3 8 8...

Page 20: ...Figure 19 Actuator and housing service parts 16 TYPE NR OIL SWITCH MAINTENANCE INSTRUCTIONS MN230001EN February 2016...

Page 21: ...66 2 11 Screw self tapping phillips pan hd Type F 6 32 x 5 8 sst 753315106062A 1 12 Actuator includes item 13 and standard selector switch GRA0381 1 Actuator repair kit 240 Vac includes item 13 and st...

Page 22: ...This page intentionally left blank 18 TYPE NR OIL SWITCH MAINTENANCE INSTRUCTIONS MN230001EN February 2016...

Page 23: ...This page intentionally left blank 19 TYPE NR OIL SWITCH MAINTENANCE INSTRUCTIONS MN230001EN February 2016...

Page 24: ...53188 United States Eaton com cooperpowerseries 2016 Eaton All Rights Reserved Printed in USA Publication No MN230001EN Eaton is a registered trademark All trademarks are property of their respective...

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