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7

Installation procedure 

INSTALLATION AND OPERATION INSTRUCTIONS

   MN280103EN   March 2023   www.eaton.com

Installation procedure 

 WARNING

THIS EQUIPMENT IS NOT INTENDED TO PROTECT HUMAN LIFE. 

FOLLOW ALL LOCALLY APPROVED PROCEDURES AND SAFETY 

PRACTICES WHEN INSTALLING OR OPERATING THIS EQUIPMENT. 

FAILURE TO COMPLY CAN RESULT IN DEATH, SEVERE PERSONAL 

INJURY, AND EQUIPMENT DAMAGE.

 WARNING

HAZARDOUS VOLTAGE. ALWAYS USE A HOTSTICK WHEN 

WORKING WITH THIS EQUIPMENT. FAILURE TO DO SO COULD 

RESULT IN CONTACT WITH HIGH VOLTAGE, WHICH WILL CAUSE 

DEATH OR SEVERE PERSONAL INJURY.

All reclosers are carefully tested and adjusted at the factory 

to operate according to published data. Well-equipped test 

facilities, detailed testing procedures, and thoroughly trained 

personnel assure accurately calibrated equipment. Each 

recloser leaves the factory ready for installation—pending 

completion of the steps in this procedure.
The NOVA NX-STS reclosers are shipped palletized (bolted 

onto a pallet). Also, a pair of disposable shipping legs will 

be installed onto each side of a recloser at the factory when 

shipped standalone (i.e., not pre-installed in a pole frame).  

A label is displayed on each shipping leg to notify the user 

to remove and discard before installation. When moving 

with a fork truck/lift, the recloser must remain bolted to the 

pallet to avoid damage.
Eaton recommends transporting NOVA NX-STS reclosers 

in the closed position to maximize the operational 

performance of the unit.

Figure 5 .  NOVA NX-STS recloser data plate

1. 

Check the data plate ratings. Make sure the ratings on 

each recloser data plate (see

 Figure 5

are correct for 

the planned installation.

2. 

Prior to installing the NOVA NX-STS recloser, perform 

high-potential withstand tests. Refer to the High-

Potential Withstand Tests section on page 17 for  

high-potential withstand test procedures. This test  

will help identify any shipping damage affecting the 

dielectric condition of the recloser or the vacuum 

integrity of the interrupter.

 WARNING

FALLING EQUIPMENT. USE THE LIFTING LUGS PROVIDED AND 

FOLLOW ALL LOCALLY APPROVED SAFETY PRACTICES WHEN 

LIFTING AND MOUNTING THE EQUIPMENT. LIFT THE UNIT 

SMOOTHLY AND DO NOT ALLOW THE UNIT TO SHIFT. IMPROPER 

LIFTING CAN RESULT IN SEVERE PERSONAL INJURY, DEATH,  

AND/OR EQUIPMENT DAMAGE.

 CAUTION

PERSONAL INJURY. SHEDS ON EPOXY ENCAPSULATION HAVE 

SHARP EDGES. WEAR PROTECTIVE GLOVES WHEN HANDLING THE 

UNIT. FAILURE TO DO SO CAN RESULT IN CUTS AND ABRASIONS.

3. 

Mount the reclosers. Use the lifting lugs located on the 

head casting and/or on the frame, and follow approved 

procedures. See 

Figure 1

 through 

Figure 4

 for lifting lug 

locations. The recommended nominal lift strap length 

is approximately 50 inches for use when the recloser is 

installed in a pole frame or standalone recloser only.

NOTICE

THE DEFAULT CONNECTIONS USE THE HORIZONTAL BUSHING AS 

THE SOURCE SIDE AND THE VERTICAL BUSHING AS THE LOAD 

SIDE. ALSO, THE HORIZONTAL BUSHING MAY BE USED AS THE 

LOAD SIDE AND THE VERTICAL BUSHING AS THE SOURCE SIDE. 

NOTE THAT REVERSING THE SOURCE AND LOAD BUSHINGS HAS 

NO EFFECT ON OVERCURRENT PROTECTION BUT MAY REQUIRE 

SETTINGS OR WIRING CHANGES TO THE CONTROL FOR CORRECT 

METERING.
IF EQUIPPED WITH SOURCE VOLTAGE SENSORS ONLY, THEN THE 

HORIZONTAL BUSHINGS MUST BE CONNECTED TO THE SOURCE. 

THE SOURCE VOLTAGE SENSORS CANNOT MONITOR SOURCE-SIDE 

VOLTAGE WHEN THE NOVA NX-STS RECLOSER IS IN THE OPEN 

POSITION IF THE HORIZONTAL BUSHINGS ARE CONNECTED TO 

THE LOAD. TO MONITOR SOURCE AND LOAD-SIDE VOLTAGES, 

ENSURE THE RECLOSER IS EQUIPPED WITH THE SOURCE AND 

LOAD-SIDE VOLTAGE SENSING ACCESSORY.

 WARNING

HAZARDOUS VOLTAGE. IF TERMINAL CONNECTIONS ARE 

REVERSED, VOLTAGE SENSING MAY INDICATE ERRONEOUS 

VOLTAGES WHEN THE CONTACTS ARE OPEN. DO NOT RELY ON 

VOLTAGE SENSING TO ENSURE THAT THE VOLTAGE IS ZERO AND 

THE LINE HAS BEEN DE-ENERGIZED. ALWAYS FOLLOW PROPER 

SAFETY PRACTICES AND USE A SEPARATE DETECTION METHOD 

TO VERIFY A DE-ENERGIZED CONDITION. FAILURE TO DO SO CAN 

RESULT IN CONTACT WITH HIGH VOLTAGE, WHICH WILL CAUSE 

DEATH OR SEVERE PERSONAL INJURY.

Summary of Contents for Cooper Power NOVA NX-STS

Page 1: ...NOVA NX STS single tank triple single electronically controlled recloser installation and operation instructions Reclosers MN280103EN Effective March 2023 New Issue COOPER POWER SERIES...

Page 2: ...A PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS...

Page 3: ...2 DIMENSIONS 3 INSTALLATION PROCEDURE 7 Removing recloser from service 9 RECLOSER OPERATION 10 Vacuum interrupter 10 Mechanism tripping and closing 10 Electronic control 11 Manual operation of energi...

Page 4: ...nts WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED MAY RESULT...

Page 5: ...for damage incurred during shipment If damage is discovered file a claim with the carrier immediately Handling and storage Be careful during handling and storage of the NOVA NX STS recloser to minimi...

Page 6: ...32 5 41 6 32 5 41 6 32 5 32 5 Rated duration of short circuit s 3 3 3 3 3 3 Rated short circuit breaking current kA sym 12 5 16 12 5 16 12 5 12 5 Rated symmetrical short circuit making current kA sym...

Page 7: ...110 kV BIL inches mm 15 kV 125 kV BIL inches mm 27 kV 125 kV BIL inches mm 27 kV 150 kV BIL inches mm 38 kV 170 kV BIL inches mm Terminal to terminal 41 40 1052 0 41 40 1052 0 41 40 1052 0 41 40 1052...

Page 8: ...0 38 0 170 kV BIL 58 20 1478 0 27 40 696 0 ote N All dimensions are in inches mm Dimensions shown are approximate 36 59 929 0 36 59 929 0 47 69 1211 0 A 15 24 387 0 42 87 1089 0 15 50 394 0 15 50 394...

Page 9: ...s mm Dimensions shown are approximate Ground lug Grounding connection 0 50 mounting bolts 3 for outboard mounting 3 for inboard mounting 5 94 151 0 29 88 759 0 15 54 395 0 5 38 137 0 29 88 759 0 15 54...

Page 10: ...8 70 1999 0 Dry 81 10 2060 0 ote N All dimensions are in inches mm Dimensions shown are approximate B B 28 13 715 0 28 18 716 0 29 34 745 0 21 99 559 0 14 23 361 0 Center of gravity for reference only...

Page 11: ...ic condition of the recloser or the vacuum integrity of the interrupter WARNING FALLING EQUIPMENT USE THE LIFTING LUGS PROVIDED AND FOLLOW ALL LOCALLY APPROVED SAFETY PRACTICES WHEN LIFTING AND MOUNTI...

Page 12: ...TO COMPLY COULD CAUSE SEVERE INJURY OR DEATH ote N Control is interlocked such that during normal operation voltage cannot appear unless correct 52a b status is reported by the recloser To ensure pro...

Page 13: ...ED ALWAYS ESTABLISH A VISIBLE DISCONNECT FAILURE TO FOLLOW PROPER SAFETY PRACTICES CAN RESULT IN CONTACT WITH HIGH VOLTAGE WHICH WILL CAUSE DEATH OR SEVERE PERSONAL INJURY 1 Block ground tripping via...

Page 14: ...o the Form 7 recloser control The recloser responds to trip and close commands from the control per the settings programmed in the control Refer to Service Information MN280095EN Form 7 Microprocessor...

Page 15: ...the main contacts of the recloser Contact position is indicated by the OPEN flag of the contact position indicator located on the bottom of the recloser The yellow operating handle will remain down in...

Page 16: ...NG HAZARDOUS VOLTAGE IF TERMINAL CONNECTIONS ARE REVERSED VOLTAGE SENSING MAY INDICATE ERRONEOUS VOLTAGES WHEN THE CONTACTS ARE OPEN DO NOT RELY ON VOLTAGE SENSING TO ENSURE THAT THE VOLTAGE IS ZERO A...

Page 17: ...RFACES ARE CLEAN AND DRY BEFORE CONNECTING CABLES VOLTAGE SENSING ERRORS CAN RESULT FROM CONTAMINATION FAILURE TO COMPLY CAN RESULT IN CONTROL AND RECLOSER MISOPERATION The electrical connectors of th...

Page 18: ...ION HAZARDOUS VOLTAGE DO NOT TOUCH THE RECEPTACLE CONNECTIONS OF THE CONTROL VOLTAGE SENSING CABLE IF THE RECLOSER IS ENERGIZED AND THE CONTROL VOLTAGE SENSING CABLE IS DISCONNECTED FROM THE RECLOSER...

Page 19: ...ounting hanger Pole mounting accessory One pole mounting hanger which allows a variety of add on components to be mounted such as arresters and PTs dry or oil type is available for pole mount installa...

Page 20: ...full rated ambient temperature range of the recloser and control The accuracy for this system applies when the following conditions are met Voltage range is greater than 50 to 100 of the rated maximum...

Page 21: ...THE SWITCHGEAR APPARATUS AND CONTROL AND HIGH VOLTAGE TRANSFORMER MUST BE IN A TEST CAGE OR SIMILAR PROTECTED AREA TO PREVENT ACCIDENTAL CONTACT WITH THE HIGH VOLTAGE PARTS SOLIDLY GROUND ALL EQUIPMEN...

Page 22: ...ply test voltage to terminals 1 3 and 5 for 60 seconds 9 The recloser should withstand the test voltage for 60 seconds Withstand test results The high potential withstand tests provide information on...

Page 23: ...for damage Check the module surface and major and minor sheds for cracks holes and major chips If damage is present the module must be replaced Contact your Eaton representative 7 If no damage is fou...

Page 24: ...rip Alt COIL Vendor Specific Close Trip COIL Close Trip Aux 52a Aux 52b Aux COM 69b combined SWITCH COM 52a 52b 69a Source VS Load VS VS Neutral PRESENT ONLY IF AUX SWITCH IS ORDERED THESE SIGNALS TER...

Page 25: ...re 17 for typical configuration Phase C Internal Wiring See Figure 17 for typical configuration E SHIELD f VS Shield C CT C M Coil PhC Standard Interface Close Trip P Coil PhC Close Trip Y 52a PhC b 5...

Page 26: ...S MN280103EN March 2023 www eaton com Figure 19 Auxiliary switch accessory wiring Phase A Phase B Phase C B1 F5 F3 F4 Aux 52a Aux 52b Aux Sw Com Aux 52a Aux 52b Aux Sw Com Customer connection B1 F5 F3...

Page 27: ...23 Service information INSTALLATION AND OPERATION INSTRUCTIONS MN280103EN March 2023 www eaton com This page is intentionally left blank...

Page 28: ...aton com cooperpowerseries 2023 Eaton All Rights Reserved Printed in USA Publication No MN280103EN Z27254 March 2023 KA2048 0774 Rev 00 Eaton is a registered trademark All trademarks are property of t...

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