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Powerware Series

Eaton BladeUPS Bar
Installation Guide

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Summary of Contents for BladeUPS none

Page 1: ...Powerware Series Eaton BladeUPS Bar Installation Guide ...

Page 2: ...be disposed of properly For more information contact your local recycling reuse or hazardous waste center This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center Eaton Powerware and BladeUPS are registered trademarks of Eaton Corporation or its subsidiaries and affi...

Page 3: ...Safety Warnings 2 2 Installation 5 Inspecting the Equipment 5 Setup 5 Tools Required 5 Checking the Package Contents 6 BladeUPS Bar Installation 6 BladeUPS Bar Installation Bottom Entry Wireway 7 BladeUPS Bar Installation Top Entry Wireway 17 3 Specifications 27 4 Service and Support 29 5 Warranty 31 Limited Warranty 31 ...

Page 4: ...TABLE OF CONTENTS Eaton BladeUPS Bar Installation Guide S 164201723 Rev 2 www eaton com powerquality ii ...

Page 5: ...try standard rack and is available in two models S BladeUPS Bar 4 High Connects up to four of the BladeUPS modules S BladeUPS Bar 6 High Connects up to six of the BladeUPS modules Figure 1 shows the installed BladeUPS Bar in a bottom entry and top entry wireway configuration The wireway fits into the bottom or top 6U of standard rack space Wireway Wireway BladeUPS Bar BladeUPS Bar Bottom Entry Wir...

Page 6: ...NSTRUCTIES BEWAAR DEZE INSTRUCTIES Deze handleiding bevat belangrijke instructies die u dient te volgen tijdens de installatie en het gebruik van BladeUPS Bar Lees alle instructies voordat u de apparatuur in bedrijf neemt en bewaar deze handleiding als naslagwerk TÄRKEITÄ TURVAOHJEITA SUOMI SÄILYTÄ NÄMÄ OHJEET Tämä käyttöohje sisältää tärkeitä ohjeita joita on noudatettava BladeUPS Bar yksikön ase...

Page 7: ...per futuro riferimento VIKTIGE SIKKERHETSINSTRUKSJONER GJEM DISSE INSTRUKSJONENE Denne håndboken inneholder viktige instruksjoner som du bør overholde ved montering og bruk av BladeUPS Bar Les alle instruksjoner før utstyret tas i bruk og gjem håndboken til fremtidig referanse INSTRUÇÕES DE SEGURANÇA IMPORTANTES GUARDE ESTAS INSTRUÇÕES Este manual contém instruções importantes que devem ser seguid...

Page 8: ...n y el funcionamiento del BladeUPS Bar Por favor lea todas las instrucciones antes de poner en funcionamiento el equipo y guarde este manual para referencia en el futuro VIKTIGA SÄKERHETSFÖRESKRIFTER SPARA DESSA FÖRESKRIFTER Den här anvisningen innehåller viktiga instruktioner som du ska följa under installation och användning av BladeUPS Bar Läs alla instruktioner innan du använder utrustningen o...

Page 9: ...im for shipping damage or concealed damage 1 File with the carrier within 15 days of receipt of the equipment 2 Send a copy of the damage claim within 15 days to your service representative Setup The BladeUPS Bar comes with all hardware required for installation in a standard EIA or JIS rack with square and round mounting holes Tools Required To assemble the components you may need the following t...

Page 10: ...1 attached wireway access cover S Front cover mounting panel S 2 front covers S Ferrite assembly with 38 cm 15 tie wrap S This user s guide S Packaged hardware items BladeUPS Bar 4 High 12 M6 12 hex bolts plus 1 extra BladeUPS Bar 6 High 14 M6 12 hex bolts plus 1 extra 4 M5 16 hex bolts 6 M6 12 pan head screws plus 1 extra 3 M4 8 pan head screws 6 M6 split lock washers plus 1 extra 4 M5 cage nuts ...

Page 11: ... on the wireway housing see side bracket locations in Figure 3 2 Verify that the side brackets are in the most closed position and that the adjustment screws are tightened to prevent the side brackets from moving CAUTION If the side brackets are loose they can move during wireway placement and cause injury Wireway Terminal Block Housing Wireway Access Cover Wireway Housing M6 12 Hex Bolts 2 places...

Page 12: ... 12 pan head screws and M6 split lock washers to secure the two wireway side brackets to the front of the rack Install the first screws in the fifth hole location from the bottom Torque the screws to 5 1 0 8 Nm 45 7 lb in 7 Tighten the three M6 hex nuts installed in Step 4 Torque the nuts to 5 1 0 8 Nm 45 7 lb in 8 Retighten the six side bracket adjustment screws loosened in Step 5 Torque to 3 4 N...

Page 13: ...minal block assembly bracket and hardware 11 Place the bar in the rack as shown in Figure 4 NOTE The bar can rest on the floor of the rack until secured in place After complete installation the bar will be secured to the rack and wireway as shown in Figure 4 OUTPUT A OUTPUT B OUTPUT C INPUT A INPUT B INPUT C NEUTRAL Ferrite Assembly secured to wireway floor with tie wrap Rear of Rack Bar Wireway T...

Page 14: ...7 lb in 13 Reinstall the terminal block assembly bracket removed in Step 10 Install the bolts from the front of the rack See Figure 5 Torque the bolts to 5 1 0 8 Nm 45 7 lb in NOTE Do not change the original orientation of the terminal block assembly bracket Verify that the threaded holes mount to the rack not to the bar Rear of Rack Front of Rack Terminal Block Assembly Bracket M6 12 Hex Bolts 3 ...

Page 15: ...r of the rack Use a large screwdriver or crowbar to lift the bar in place to align the holes in the terminal block assembly bracket with the holes in the rack Install the lowest bolt in position 2 then use positions 8 and 14 Verify that the terminal block assembly bracket stud aligns completely with the rack hole between the lower and middle bolts position 5 See Figure 6 Torque the bolts to 5 1 0 ...

Page 16: ...2 hex bolts in each of the bar s three mounting brackets securing the length of the bar to the rack See Figure 6 Torque the bolts to 5 1 0 8 Nm 45 7 lb in 17 Install an M4 8 pan head screw to secure the wireway top panel to the bar See Figure 6 Rear of Rack M6 12 Hex Bolts through Rack to Terminal Block Assembly Bracket 3 places M6 12 Hex Bolts 2 places per Mounting Bracket NOTE One mounting brack...

Page 17: ...e left side of the wireway terminal block housing to the rack See Figure 7 Torque the bolts to 5 1 0 8 Nm 45 7 lb in 19 Using six M4 8 pan head screws secure the wireway terminal block housing to the wireway and to the bar See Figure 7 Torque the screws to 1 7 0 2 Nm 15 2 lb in M6 12 Hex Bolts 2 places M4 8 Pan Head Screws 6 places Wireway Terminal Block Housing OUTPUT A OUTPUT B OUTPUT C INPUT A ...

Page 18: ...d screws install the wireway access cover See Figure 8 Torque the screws to 1 7 0 2 Nm 15 2 lb in M4 8 Pan Head Screws 5 places Wireway Access Cover Rear of Rack Figure 8 Wireway Access Cover Installation 21 Verify that the six information labels are attached to the wireway as shown in Figure 9 Labels Figure 9 Wireway Labels ...

Page 19: ...panel to the front of the rack Ensure that the bent edge of the panel is at the top See Figure 10 Install the lower bolts and cage nuts into the second holes from the bottom of the rack frame Torque the bolts to 5 1 0 8 Nm 45 7 lb in M5 16 Hex Bolts and M5 Cage Nuts 4 places Front Cover Mounting Panel Front of Rack Bent Edge of Panel Figure 10 Front Cover Mounting Panel Installation ...

Page 20: ...ton BladeUPS Bar Installation Guide S 164201723 Rev 2 www eaton com powerquality 16 23 Snap the two front covers into place as shown in Figure 11 Front Covers 2 pieces Front of Rack Figure 11 Front Cover Installation ...

Page 21: ...losed position and that the adjustment screws are tightened to prevent the side brackets from moving CAUTION If the side brackets are loose they can move during wireway placement and cause injury Wireway Terminal Block Housing Wireway Access Cover Wireway Housing M6 12 Hex Bolts 2 places M4 8 Pan Head Screws 9 places Figure 12 Wireway Disassembly 3 Place the wireway housing into the top of the rac...

Page 22: ... 0 8 Nm 45 7 lb in 8 Retighten the six side bracket adjustment screws loosened in Step 5 Torque to 3 4 Nm 30 lb in Rear of Rack Front of Rack M6 Hex Nuts on Wireway Studs 3 places Side Bracket Adjustment Screws 3 places each side Adjustable Side Brackets 1 each side M6 12 Pan Head Screws and M6 Split Lock Washers 3 places each side Figure 13 Wireway Installation 9 Place the ferrite assembly on the...

Page 23: ...installation the bar will be secured to the rack and wireway as shown in Figure 14 Ferrite Assembly secured to wireway floor with tie wrap Rear of Rack Bar M6 Hex Nuts on Wireway Studs 3 places Front of Rack Wireway Tabs Figure 14 Ferrite and Bar Placement NOTE Verify that the bar is secure as shown in Figure 14 The sheetmetal at the top and bottom of the of the terminal block assembly should fit ...

Page 24: ...e threaded holes mount to the rack not to the bar Rear of Rack Front of Rack Terminal Block Assembly Bracket M6 12 Hex Bolts 3 places Figure 15 Terminal Block Assembly Installation 14 Secure the terminal block assembly bracket to the rack with three M6 12 hex bolts Install the bolts from the rear of the rack Use a large screwdriver or crowbar to lift the bar in place to align the holes in the term...

Page 25: ...bolts in each of the bar s three mounting brackets securing the length of the bar to the rack See Figure 16 Torque the bolts to 5 1 0 8 Nm 45 7 lb in 17 Install an M4 8 pan head screw to secure the wireway top panel to the bar See Figure 16 Rear of Rack M6 12 Hex Bolts through Rack to Terminal Block Assembly Bracket 3 places M6 12 Hex Bolts 2 places per Mounting Bracket NOTE One mounting bracket s...

Page 26: ...wo M6 12 hex bolts secure the left side of the wireway terminal block housing to the rack See Figure 17 Torque the bolts to 5 1 0 8 Nm 45 7 lb in 19 Using six M4 8 pan head screws secure the wireway terminal block housing to the wireway and to the bar See Figure 17 Torque the screws to 1 7 0 2 Nm 15 2 lb in M6 12 Hex Bolts 2 places M4 8 Pan Head Screws 6 places Wireway Terminal Block Housing Rear ...

Page 27: ...screws install the wireway access cover See Figure 18 Torque the screws to 1 7 0 2 Nm 15 2 lb in M4 8 Pan Head Screws 5 places Wireway Access Cover Rear of Rack Figure 18 Wireway Access Cover Installation 21 Verify that the six information labels are attached to the wireway as shown in Figure 19 Labels Figure 19 Wireway Labels ...

Page 28: ... panel to the front of the rack Ensure that the bent edge of the panel is at the top See Figure 20 Install the upper bolts and cage nuts into the second holes from the top of the rack frame Torque the bolts to 5 1 0 8 Nm 45 7 lb in M5 16 Hex Bolts and M5 Cage Nuts 4 places Front Cover Mounting Panel Front of Rack Bent Edge of Panel Figure 20 Front Cover Mounting Panel Installation ...

Page 29: ...ton BladeUPS Bar Installation Guide S 164201723 Rev 2 www eaton com powerquality 25 23 Snap the two front covers into place as shown in Figure 11 Front Covers 2 pieces Front of Rack Figure 21 Front Cover Installation ...

Page 30: ...INSTALLATION Eaton BladeUPS Bar Installation Guide S 164201723 Rev 2 www eaton com powerquality 26 ...

Page 31: ... 0 x 5 7 x 72 0 Depth of Wireway 901 mm 35 5 excluding front covers Weight BladeUPS Bar 18 1 kg 40 lb Wireway enclosure 20 4 kg 45 lb Total weight 38 5 kg 85 lb BladeUPS Bar 24 5 kg 54 lb Wireway enclosure 20 4 kg 45 lb Total weight 44 9 kg 99 lb UPS Connections Up to 4 using Anderson input output connectors Up to 6 using Anderson input output connectors Rack Placement Bottom wireway fits into the...

Page 32: ...SPECIFICATIONS Eaton BladeUPS Bar Installation Guide S 164201723 Rev 2 www eaton com powerquality 28 ...

Page 33: ...ration support toll free Standard operation support is provided by UPS technical representatives during regular business hours On call technical support is provided after hours for emergencies only Use the toll free telephone number provided above NOTE Installation and standard operation support is provided during the following regular business hours Monday Thursday 8 a m to 7 p m Eastern Standard...

Page 34: ... package and on the Bill Of Lading if applicable Use the original packaging or request packaging from the Help Desk or distributor Units damaged in shipment as a result of improper packaging are not covered under warranty A replacement or repair unit will be shipped freight prepaid for all warrantied units NOTE For critical applications immediate replacement may be available Call the Help Desk for...

Page 35: ...ion as determined by Eaton If the Warranted Item is to be replaced by Eaton and the End User supplies a credit card number or purchase order for the value of the replacement product Eaton will use commercially reasonable business efforts to ship via standard ground shipment and at no cost to the End User the replacement Warranted Item to the End User within one 1 business day after Eaton receives ...

Page 36: ...ECT TO THE PRODUCTS AND SERVICES AND EXCEPT FOR SUCH FOREGOING WARRANTY EATON DISCLAIMS ALL OTHER WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY TITLE NON INFRINGEMENT AND FITNESS FOR A PARTICULAR PURPOSE CORRECTION OF NON CONFORMITIES IN THE MANNER AND FOR THE PERIOD OF TIME PROVIDED ABOVE SHALL CONSTITUTE EATON S SOLE LIABILITY AND END USER S EXCLUSIVE REMEDY F...

Page 37: ...verdue or unpaid amounts COSTS NOT RELATED TO WARRANTY The End User shall be invoiced for and shall pay for all services not expressly provided for by the terms of this Warranty including without limitation site calls involving an inspection that determines no corrective maintenance is required Any costs for replacement equipment installation materials freight charges travel expenses or labor of E...

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