background image

IB ATS-C103

For more information visit: www.eaton.com

Instructional Booklet

Effective: March 2012

Page

5

Instructions for Installation, Operation and Maintenance of the

Eaton ATC-800 Closed/Open Transition Transfer Switch Controller

Standard Feature 5J:

Undervoltage Monitoring for Source 2 (2UVD, 2UVP) 

This feature constantly monitors Source 2 for an undervoltage 

condition. When the Source 2 voltage drops to a value equal to or 

below the undervoltage dropout setting, the source will become 

unavailable. The source’s voltage will then have to rise to a value 

that is equal to or above the pickup setting to become available 

again.

Underfrequency Monitoring for Source 2 (2UFD, 2UFP)

This feature constantly monitors Source 2 for an underfrequency 

condition. When the Source 2 frequency drops to a value equal to 

or below the underfrequency dropout setting, the source will 

become unavailable. The source’s frequency will then have to rise 

to a value that is equal to or above the pickup setting to become 

available again.

Standard Feature 5K:  

Overvoltage Monitoring for Source 2 (2OVD, 2OVP) 

This feature constantly monitors Source 2 for an overvoltage con-

dition. When the Source 2 voltage rises to a value equal to or 

above the overvoltage dropout setting, the source will become 

unavailable. The source’s voltage will then have to drop to a value 

that is equal to or below the pickup setting to become available 

again.

Overfrequency Monitoring for Source 2 (2OFD, 2OFP)

This feature constantly monitors Source 2 for an overfrequency 

condition. When the Source 2 frequency rises to a value equal to 

or above the overfrequency dropout setting, the source will 

become unavailable. The source’s frequency will then have to 

drop to a value that is equal to or below the pickup setting to 

become available again.

Standard Feature 8C/8D:  Transfer Time Delay Bypass

This feature allows an external pushbutton input to be used to 

bypass the timer for Standard Feature (TDNE) or Standard Feature 

(TDEN) individually, or both simultaneously. This feature is usually 

used in testing when it is not desirable to wait for completion of 

the timing sequence.

Standard Feature 23:  Plant Exerciser (EXER)

This feature provides for the automatic test operation of the gen-

erator for a pre-selected weekly interval. When the test is running, 

pressing and releasing the Engine Test pushbutton will cancel the 

test. The day of the week, hour, and minute that exercising is 

desired can be programmed into the ATC-800. The type of test, 

whether a load transfer or just an engine test, can also be 

selected. Load testing is fail-safe. If the generator fails during test-

ing for any reason, the ATC-800 will signal the transfer switch to 

return to normal.

Standard Feature 26D:  Go To Emergency 

This feature enables an external contact closure to initiate a trans-

fer from the Normal Source to the Emergency Source.  If the 

external contact is closed and the Emergency Source fails, the 

ATC-800 will transfer the load back to the Normal Source.

Standard Feature 26J:  

Undervoltage Monitoring for Source 1 (1UVD, 1UVP) 

This feature constantly monitors Source 1 for an undervoltage 

condition. When the Source 1 voltage drops to a value equal to or 

below the undervoltage dropout setting, the source will become 

unavailable. The source’s voltage will then have to rise to a value 

that is equal to or above the pickup setting to become available 

again.

Underfrequency Monitoring for Source 1 (1UFD, 1UFP) 

This feature constantly monitors Source 1 for an underfrequency 

condition. When the Source 1 frequency drops to a value equal to 

or below the underfrequency dropout setting, the source will 

become unavailable. The source’s frequency will then have to rise 

to a value that is equal to or above the pickup setting to become 

available again.

Standard Feature 26K:  

Overvoltage Monitoring for Source 1 (1OVD, 1OVP) 

This feature constantly monitors Source 1 for an overvoltage con-

dition. When the Source 1 voltage rises to a value equal to or 

above the overvoltage dropout setting, the source will become 

unavailable. The source’s voltage will then have to drop to a value 

that is equal to or below the pickup setting to become available 

again.

Standard Feature 32F:  

In-Phase Transition (2 position)

Provides In-phase transition, which is a feature that will permit a 

transfer or re-transfer between 2 available sources that have a 

phase angle difference of 8 degrees or less. The In-phase transi-

tion feature includes permissible frequency difference and syn-

chronization time setpoints. In the event source 1 and source 2 

fail to synchronize within a specified amount of time, due to 

excessive phase angle difference or frequency difference, then the 

transfer will take place under delayed transition. Alarm relay will 

energize and failure will be logged into the transfer history as 

either “Sync Fail – Freq” or “Sync Fail – Phase” depending on 

whether the frequency difference or the phase difference was 

excessive. The adjustable frequency difference is 0.0 to 3.0 Hz.

Overfrequency Monitoring for Source 1 (1OFD, 1OFP) 

This feature constantly monitors Source 1 for an overfrequency 

condition. When the Source 1 frequency rises to a value equal to 

or above the overfrequency dropout setting, the source will 

become unavailable. The source’s frequency will then have to 

drop to a value that is equal to or below the pickup setting to 

become available again.

Optional Feature 9B: Maintenance Selector Switch (MSS)

Marked “OFF”, “ON”.  This feature provides selector switch dis-

connection of control to the transfer motor thus allowing testing 

of the transfer switch control logic circuitry without initiating load 

transfer.  Manual disconnection is standard on all Eaton transfer 

switches.  Positioning the MSS in the “OFF” position isolates the 

control circuit from the transfer motor, permitting manual opera-

tion of the transfer switch or testing of logic circuitry without load 

transfer.

Optional Feature 10:  Preferred Source Selection (PRF SRC) 

This feature permits the selection of either source (1 or 2) as the 

Preferred or Normal Source. The Normal Source is the source that 

the switch always looks to for availability so that it can transfer to 

it. When two generators are selected and the switch has trans-

ferred to the Emergency Source, the ATC-800 will constantly be 

waiting and attempting to start the generator on the Preferred 

Source so that it may return to it. IF NONE is chosen, the Pre-

ferred Source or the Normal Source will be the source that is pres-

ently attached to the load.

Optional Feature 16:  Overcurrent Protection 

When integral overcurrent protection is provided for either one or 

both sources, the need for separate upstream overcurrent protec-

tion, in most instances, is eliminated. With this factory installed 

feature in the ATC-800, further automatic transfer operation is 

locked-out until the appropriate source breaker is reset.

Summary of Contents for ATC-800

Page 1: ...roller Instructional Booklet Description Page 1 Introduction 2 2 Hardware Description 7 3 Operator Panel 11 4 Operation 14 5 Programming 20 6 Troubleshooting and Maintenance 23 Appendix A Status Displ...

Page 2: ...al or conse quential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of exi...

Page 3: ...from most system voltages available worldwide at 50 or 60 Hertz In addition a period of no control power operation is provided ATC 800 moni tors the condition of the 3 phase line to line voltage and...

Page 4: ...ce is already available the TDES timer is bypassed Standard Feature 3 Time Delay Emergency to Normal TDEN TDEN delays the transfer to the Normal Source to permit stabiliza tion of the Normal power sou...

Page 5: ...ual to or above the pickup setting to become available again Underfrequency Monitoring for Source 1 1UFD 1UFP This feature constantly monitors Source 1 for an underfrequency condition When the Source...

Page 6: ...time delay in the transfer switch Neutral position when both breakers are open This delay takes place when the load is transferred in either direction to prevent excessive in rush currents due to out...

Page 7: ...Modbus compatible devices A separately mounted communications mod ule will enable the automatic transfer controller to be remotely monitored controlled and programmed via the network Optional Feature...

Page 8: ...ssages 5 Display LEDs seven LEDs to identify the Display Win dow Information 6 Help Pushbutton provides English language help information in any operational mode 7 Increase Decrease Pushbuttons used i...

Page 9: ...e communication module PONI to the back of the ATC 800 Figure 3 or in a remote location Since the ATC 800 is always supplied with a communications port a PONI can be easily retrofitted to the ATC 800...

Page 10: ...kup Range Volts Breaker Switch Style ATS Contactor Style ATS Dropout 2 to 99 of Nominal System Voltage Dropout 2 to 99 of Nominal System Voltage Overvoltage Dropout Range Volts Breaker Switch Style AT...

Page 11: ...Source 1 is the preferred source choice Source 1 Connected Status LED This LED is lit green if Source 1 is connected This is accom plished by sensing the Source 1 breaker via the S1 closed auxil iary...

Page 12: ...sfer will occur and the engine will run for the programmed run time 3 3 4 Display Select Pushbutton As the Display Select Pushbutton is pressed and released ATC 800 steps through the following display...

Page 13: ...le conditions will be shown OVER V The source has risen above the dropout setting and not dropped below the pickup setting UNDER V The source has dropped below the dropout setting and not risen above...

Page 14: ...ated by the features supplied and their programmed setpoint values It provides a sum mary of ATC 800 s intelligence and supervisory circuits which constantly monitor the condition of both normal and e...

Page 15: ...g this contact will activate the Emergency Inhibit input If the Emergency Inhibit contact is opened when the load is con nected to the Normal Source no action will be taken if the Normal Source is ava...

Page 16: ...able up to 10 separate loads The Addressable Relay II must be set for 1200 BAUD rate WATCHDOG feature disabled RELAY PULSE feature disabled Address range from 002 to 00B Under normal condition with so...

Page 17: ...itions include improper circuit breaker operation motor operator failure and unsuccessful closed or in phase transition An alarm may be reset by simultane ously pressing the Increase and Decrease Push...

Page 18: ...the TDNE countdown the Emergency Source goes unavailable more than three times Each time TDNE will restart 4 If the Emergency Source is powering the load and it goes unavailable for more than the TDEF...

Page 19: ...ransition require that both sources be available and synchronized in voltage frequency and phase The frequency difference must be less than the closed transition fre quency difference set point 0 0 to...

Page 20: ...The Setpoints LED will be lit red and the first programming possibility will appear in the display Use the Step Pushbutton to move from one feature setpoint to another stopping at those in need of rep...

Page 21: ...ltage1 115 110 Volts 1OVP Source 1 Overvoltage Pickup Volts Breaker Switch Style ATS Contactor Style ATS 103 to Dropout 2 of Nominal System Voltage1 103 to Dropout 2 of Nominal System Voltage1 110 105...

Page 22: ...ser Minute 0 to 59 Minutes 0 Minutes MANTR Re Transfer Mode 0 Automatic 1 PB Return 0 CTDNE Commitment to Transfer in TDNE 0 Not Committed 1 Committed 0 TMODE Engine Test With Without Load Transfer 0...

Page 23: ...nutes of inactivity with pushbuttons when changing set points Voltage dropout and pickup setpoints are different than what was programmed Adjusted nominal voltage setpoint Re adjust all dropout and pi...

Page 24: ...open when Source 1 contactor opened S1 Aux Close contacts did not close when Source 1 Contactor closed Check Source 1 contactor trip wiring Press Increase and Decrease push buttons simultaneously to c...

Page 25: ...ts Determine the cause and rectify if possible Replace defective com ponents after the cause is determined Step 5 Press the push to close button on the normal switching device Verify whether or not th...

Page 26: ...the correct line voltage and frequency available at ter minals E1 E2 and E3 Record the readings If YES Proceed to Step 3 If NO Verify that there is output voltage from the generator Step 3 Is the volt...

Page 27: ...e ATC 800 are de energized These may also be present on some of the terminal blocks Step 3 Before disconnecting any wires from the unit make sure they are individually identified to assure that reconn...

Page 28: ...Waiting for load voltage to decay before completing the transfer TDP Countdown timing while waiting for a pre transfer acknowledge input TSEQ Countdown timing between sequenced loads NO R xx No commun...

Page 29: ...Source 2 Connected Time This counter logs time in hours whenever Source 2 is connected to the load Time will start being logged at the time the S2 AUX control input is closed This counter will count u...

Page 30: ...erator 7 Engine test 8 Manual re transfer 9 Engine Test via communications 10 Go to neutral 11 Program mode 12 Options or setpoints error 13 Emergency Inhibit 14 Go to Emergency 15 Lock out 16 Failed...

Page 31: ...sly roll over between AM and PM values Minutes By using the Increase or Decrease Pushbuttons the minutes of the day can be adjusted to the present value The number will continuously roll over between...

Page 32: ...For 1 Phase Sensing with Open Transition FREQ Condition VOLT FREQ Condition VAB VBC VCA FREQ Condition VOLT FREQ Condition Display is blank or a status message appears Note All menu items are not nece...

Page 33: ...D 2UFD 1UFP 2UFP 1OFD 2OFD 1OFP 2OFP TDN TDNLD LDCY PRF SRC EXER EXLD PEDAY PEH PEMIN MANTR CTDNE TMODE TER TPRE GENNO PHASE TSEQ STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP...

Page 34: ...breaker Momentarily energize K3 Source 1 becomes unavailable or Engine Test Plant Exerciser Go To Emergency TDES timer times out Send Engine Start signal Energize Gen Start relay TDNE timer times out...

Page 35: ...eaker Momentarily energize K3 Source 1 becomes unavailable or Go To Emergency TDNE timer times out Open Source 1 breaker Energize K2 Y Source 2 is powering the load Close Source 1 breaker Momentarily...

Page 36: ...signal Energize Gen Start relay TDNE timer times out Y Source 2 is powering the load Energize Alarm relay Open Source 1 Energize K2 Close Source 2 out of Sync Momentarily energize K4 Source 1 is powe...

Page 37: ...tion visit www eaton com Instructional Booklet Effective March 2012 Page 37 Instructions for Installation Operation and Maintenance of the Eaton ATC 800 Closed Open Transition Transfer Switch Controll...

Page 38: ...let Page 38 Effective March 2012 Instructions for Installation Operation and Maintenance of the Eaton ATC 800 Closed Open Transition Transfer Switch Controller For more information visit www eaton com...

Page 39: ...re information visit www eaton com Instructional Booklet Effective March 2012 Page 39 Instructions for Installation Operation and Maintenance of the Eaton ATC 800 Closed Open Transition Transfer Switc...

Page 40: ...DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort inclu...

Reviews: