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Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (150 kW and 200 kW SIAC-B) Installation and Operation Manual P-164000387—Rev 7

www.eaton.com/powerquality

4-1

Chapter 4

Installation

This chapter includes installation instructions for the Eaton 93PM 150 kW AND 200 kW Sidecar Integrated
Accessory Cabinet-Bypass (SIAC-B).

4.1

Preliminary Installation Information

WARNING

Installation should be performed only by qualified personnel.

Refer to the following while installing the SIAC-B:

l

Chapter 3 for cabinet dimensions, equipment weight, wiring and terminal data, and installation notes.

l

Do not tilt the cabinets more than

±

10



during installation.

Use the applicable procedure from the following list for the type of installation being performed:

l

For field installation of a separately shipped SIAC-B, proceed to paragraph 4.2.

l

For site removal and reinstallation of the SIAC-B, proceed to paragraph Figure 4.5.

l

For a factory installed SIAC-B, proceed to paragraph 4.6.

4.2

Unloading the Field Installed SIAC-B from the Pallet

The SIAC-B is bolted to a pallet consisting of four metal angle supports secured to two wood supports and four
vertical braces.

WARNING

The SIAC-B is heavy (approximately 220 kgs/486 lbs). If unpacking and unloading instructions are
not closely followed, the cabinet may tip and cause serious injury.

CAUTION

l

Do not tilt cabinet more than 10° from vertical.

l

Lift the cabinet only with a forklift or damage may occur.

NOTE

The SIAC-B is attached to and directly integrated with the UPS cabinet at the factory
or after field installation on sight. This section must be used along with the
applicable Eaton 93PM UPS Installation and Operation manual, listed in paragraph
1.7, during installation.

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Summary of Contents for 93PM 150 kW SIAC-B Three-Wire

Page 1: ...Eaton 93PM Sidecar Integrated Accessory Cabinet Bypass 150 kW SIAC B Three Wire 150 kW SIAC B Four Wire 200 kW SIAC B Three Wire 200 kW SIAC B Four Wire Installation and Operation Manual ...

Page 2: ......

Page 3: ...Eaton 93PM Sidecar Integrated Accessory Cabinet Bypass 150 kW SIAC B Three Wire 150 kW SIAC B Four Wire 200 kW SIAC B Three Wire 200 kW SIAC B Four Wire Installation and Operation Manual ...

Page 4: ...e procédure d installation et de maintenance des batteries et de l onduleur Veuillez consulter entièrement ces instructions avant de faire fonctionner l équipement et conserver ce manuel afin de pouvoir vous y reporter ultérieurement Eaton is registered trademarks of Eaton or its subsidiaries and affiliates National Electrical Code and NEC are registered trademarks of National Fire Protection Asso...

Page 5: ...tion Information 4 1 4 2 Unloading the Field Installed SIAC B from the Pallet 4 1 4 3 Mechanically Joining the UPS Cabinet and SIAC B 4 4 4 4 Electrically Connecting the UPS Cabinet and SIAC B 4 6 4 4 1 Installing SIAC B Internal Power Wiring 4 6 4 4 2 Installing SIAC B Interface Connections 4 11 4 5 Removing and Reinstalling the Factory Installed SIAC B 4 17 4 5 1 Electrically Disconnecting the U...

Page 6: ...stalled 6 1 6 1 3 Transferring the UPS to Maintenance Bypass using an SIAC B 6 4 6 1 4 Transferring the UPS from Maintenance Bypass using an SIAC B 6 5 7 MAINTENANCE 7 1 7 1 Important Safety Instructions 7 1 7 2 Performing Preventive Maintenance 7 1 7 2 1 DAILY Maintenance 7 1 7 2 2 PERIODIC Maintenance 7 1 7 2 3 ANNUAL Maintenance 7 1 7 3 Maintenance Training 7 1 8 PRODUCT SPECIFICATIONS 8 1 8 1 ...

Page 7: ...ched to a 93PM 150 kW Capacity UPS Three or Four Wire as Shipped on Pallet 3 22 Figure 3 10 Eaton 93PM 200 kW SIAC B Three or Four Wire attached to a 93PM 200 kW UPS Three or Four Wire as Shipped on Pallet 3 23 Figure 3 11 Eaton 93PM Field Installed SIAC B as Shipped on Pallet 3 24 Figure 4 1 Removing the Pallet Skids and Supports Eaton 93PM Field Installed SIAC B 4 2 Figure 4 2 Cabinet Attaching ...

Page 8: ...W Three Wire SIAC B or 93PM 200 kW Three Wire SIAC B System Online 5 7 Figure 5 7 Eaton 93PM 150 kW or 200 kW Four Wire UPS with Two Breaker 93PM 150 kW Four Wire SIAC B or 93PM 200 kW Four Wire SIAC B System Online 5 8 Figure 5 8 Eaton 93PM 150 kW or 200 kW Four Wire UPS with Three Breaker 93PM 150 kW Four Wire SIAC B or 93PM 200 kW Four Wire SIAC B System Online 5 9 Figure 5 9 Eaton 93PM 150 kW ...

Page 9: ...IAC B Two and Three Breaker Maintenance Bypass 3 17 Table 3 5 External Power Wiring Requirements for the Eaton 93PM 150 kW Four Wire SIAC B and 93PM 200 kW Four Wire SIAC B Four Breaker Maintenance Bypass 3 18 Table 3 6 External Input Power Cable Terminations for the Eaton 93PM 150 kW Three Wire SIAC B 3 19 Table 3 7 External Input Power Cable Terminations for the Eaton 93PM 150 kW Four Wire SIAC ...

Page 10: ...of Tables vi Eaton 93PM Sidecar Integrated Accessory Cabinet Bypass 150 kW and 200 kW SIAC B Installation and Operation Manual P 164000387 Rev 7 www eaton com powerquality This page intentionally left blank ...

Page 11: ...r breaker configuration used with dual feed systems Maintenance Bypass MBP and Maintenance Isolation MIS breakers and a Bypass Input Breaker BIB enable power to completely bypass the UPS A Rectifier Input Breaker RIB provides a convenient method for removing power from the UPS when using the maintenance bypass to supply the load The UPS can then be safely serviced or replaced without interrupting ...

Page 12: ...two breaker configuration containing a MBP with auxiliary contacts and MIS Right mounted three breaker configuration containing a MBP with auxiliary contacts a MIS and a BIB Right mounted four breaker configuration containing a MBP with auxiliary contacts a MIS a BIB and a RIB Left mounted two breaker configuration containing a MBP with auxiliary contacts and MIS Left mounted three breaker configu...

Page 13: ...and 200 kW SIAC B Installation and Operation Manual P 164000387 Rev 7 www eaton com powerquality 1 3 Figure 1 2 Eaton 93PM 150 kW SIAC B Three or Four Wire attached to a 93PM 150 kW Capacity UPS Three or Four Wire Left Mounted SIAC B Right Mounted SIAC B SIAC B UPS UPS SIAC B ...

Page 14: ...s 150 kW and 200 kW SIAC B Installation and Operation Manual P 164000387 Rev 7 www eaton com powerquality Figure 1 3 Eaton 93PM 200 kW SIAC B Three or Four Wire attached to a 93PM 200 kW UPS Three or Four Wire Left Mounted SIAC B Right Mounted SIAC B SIAC B UPS UPS SIAC B ...

Page 15: ...et an external battery system and options or accessories installed The term line up and match refers to accessory cabinets that are physically located adjacent to the UPS The term standalone refers to accessory cabinets that are located separate from the UPS 1 6 Symbols Controls and Indicators The following are examples of symbols used on the UPS or accessories to alert you to important informatio...

Page 16: ...pping the UPS and information about maintenance and responding to system events l Communication capabilities of the UPS system Refer to the Eaton 93PM Integrated Accessory Cabinet Distribution 50 kW 100 kW 150 kW and 200 kW IAC D Installation and Operation Manual for the following additional information l Installation instructions including site preparation planning for installation wiring and saf...

Page 17: ...nt temperature must not exceed 40 C 104 F Do not operate near water or excessive humidity 95 maximum The system is not intended for outdoor use l As a result of the connected loads high leakage current is possible Connection to earth ground is required for safety and proper product operation Do not check UPS system operation by any action that includes removal of the earth ground connection with l...

Page 18: ... Warnings 2 2 Eaton 93PM Sidecar Integrated Accessory Cabinet Bypass 150 kW and 200 kW SIAC B Installation and Operation Manual P 164000387 Rev 7 www eaton com powerquality This page intentionally left blank ...

Page 19: ...Section 1 Installation ...

Page 20: ......

Page 21: ...stallation site should meet the environmental parameters outlined in this manual The operating environment must meet the weight clearance and environmental requirements specified for the applicable accessory cabinet Specifications subject to change 3 2 1 Environmental and Installation Considerations The UPS system installation including the SIAC B must meet the following guidelines l The system mu...

Page 22: ...aker 614 1352 583 1285 8 at 73 161 Eaton 93PM 150 2 Capacity Four Wire UPS with Left Mounted or Right Mounted Four Wire SIAC B 4 Breaker 677 1492 646 1425 8 at 81 178 Eaton 93PM 150 3 Capacity Four Wire UPS with Left Mounted or Right Mounted Four Wire SIAC B 4 Breaker 741 1633 710 1566 8 at 89 196 Eaton 93PM 200 1 Three Wire UPS with Left Mounted or Right Mounted Three Wire SIAC B 2 Breaker 624 13...

Page 23: ...AC B Installation and Operation Manual P 164000387 Rev 7 www eaton com powerquality 3 3 Figure 3 1 Eaton 93PM 150 kW Capacity UPS Three or Four Wire with 93PM 150 kW SIAC B Three or Four Wire Dimensions Front View Dimensions are in millimeters inches UPS with Left Mounted SIAC B UPS with Right Mounted SIAC B ...

Page 24: ...nual P 164000387 Rev 7 www eaton com powerquality Figure 3 2 Eaton 93PM 150 kW Capacity UPS Three or Four Wire with 93PM 150 kW SIAC B Three or Four Wire Dimensions Top and Bottom Views UPS with Left Mounted SIAC B UPS with Right Mounted SIAC B Bottom View Bottom View Top View Front Front Front Front Top View Dimensions are in millimeters inches ...

Page 25: ...387 Rev 7 www eaton com powerquality 3 5 Figure 3 3 Eaton 93PM 150 kW Capacity UPS Three or Four Wire with Left Mounted 93PM 150 kW SIAC B Three or Four Wire Center of Gravity Dimensions are in millimeters inches NOTE The 93PM 150 kW Capacity UPS three or four wire is shown with a left mounted SIAC B An UPS with a right mounted SIAC B is the mirror image ...

Page 26: ... 150 1 Capacity UPS with 4 Breaker SIAC B 870 34 3 507 20 0 445 17 5 554 1222 Eaton 93PM 150 2 Capacity UPS with 4 Breaker SIAC B 819 36 2 509 20 0 428 16 9 618 1363 Eaton 93PM 150 3 Capacity UPS with 4 Breaker SIAC B 989 38 9 511 20 1 414 16 3 682 1503 Weight and Center of Gravity with Left Mounted 150 kW Four Wire SIAC B letters A B and C map to Figure 3 3 A mm in B mm in C mm in Installed Weigh...

Page 27: ...W SIAC B Installation and Operation Manual P 164000387 Rev 7 www eaton com powerquality 3 7 Figure 3 4 Eaton 93PM 200 kW UPS Three or Four Wire with 93PM 200 kW SIAC B Three or Four Wire Dimensions Front View Dimensions are in millimeters inches UPS with Left Mounted SIAC B UPS with Right Mounted SIAC B ...

Page 28: ...tion Manual P 164000387 Rev 7 www eaton com powerquality Figure 3 5 Eaton 93PM 200 kW UPS Three or Four Wire with 93PM 200 kW SIAC B Three or Four Wire Dimensions Top and Bottom Dimensions are in millimeters inches UPS with Left Mounted SIAC B UPS with Right Mounted SIAC B Bottom View Bottom View Top View Front Front Front Front Top View ...

Page 29: ...Manual P 164000387 Rev 7 www eaton com powerquality 3 9 Views Figure 3 6 Eaton 93PM 200 kW UPS Three or Four Wire with Left Mounted 93PM 200 kW SIAC B Three or Four Wire Center of Gravity Dimensions are in millimeters inches NOTE The 93PM 200 kW UPS is shown with a left mounted SIAC B An UPS with a right mounted SIAC B is the mirror image ...

Page 30: ...AC B 873 34 4 571 22 5 582 22 9 670 1477 Eaton 93PM 200 3 UPS with 4 Breaker SIAC B 914 36 0 568 22 4 588 23 1 734 1618 Eaton 93PM 200 4 UPS with 4 Breaker SIAC B 973 38 3 566 22 3 594 23 4 797 1758 Weight and Center of Gravity with Right Mounted 200 kW Three Wire SIAC B letters A B and C map to Figure 3 6 A mm in B mm in C mm in Installed Weight kg lb Eaton 93PM 200 1 UPS with 2 Breaker SIAC B 85...

Page 31: ...AC B 863 34 0 570 22 4 588 23 1 704 1552 Eaton 93PM 200 3 UPS with 4 Breaker SIAC B 902 35 5 567 22 3 593 23 4 768 1693 Eaton 93PM 200 4 UPS with 4 Breaker SIAC B 960 37 8 565 22 2 598 23 5 831 1833 Weight and Center of Gravity with Right Mounted 200 kW Four Wire SIAC B letters A B and C map to Figure 3 6 A mm in B mm in C mm in Installed Weight kg lb Eaton 93PM 200 1 UPS with 2 Breaker SIAC B 846...

Page 32: ...optionally available to secure the UPS and SIAC B to the facility floor Figure 3 7 or Figure 3 8 shows the mounting hole locations for the brackets Figure 3 7 Eaton 93PM 150 kW Capacity UPS Cabinet with SIAC B Front and Rear Floor Mounting Bracket Mounting Dimensions Dimensions are in millimeters inches UPS with SIAC B Rear View NOTE The 93PM 150 kW Capacity UPS is shown with a left mounted SIAC B...

Page 33: ...ual P 164000387 Rev 7 www eaton com powerquality 3 13 Figure 3 8 Eaton 93PM 200 kW UPS Cabinet with SIAC B Front and Rear Floor Mounting Bracket Mounting Dimensions Dimensions are in millimeters inches UPS with SIAC B Rear View NOTE The 93PM 200 kW UPS is shown with a left mounted SIAC B An UPS with a right mounted SIAC B is the mirror image ...

Page 34: ...uire a larger neutral conductor and should be sized in accordance with NFPA NEC 70 Article 310 15 B 5 l Refer to NEC Article 250 and local codes for proper grounding practices l Phase rotation must be clockwise starting with phase A rotation A B C l Per NEC Article 300 20 a all three phase conductors must be run in the same conduit A ground wire must be run in the same conduit as the phase conduct...

Page 35: ...nit Rating Units Rating 60 Hz kW 150 200 Input Output Voltage Volts 480 480 480 480 AC Input to Maintenance Bypass 3 Phases 1 Ground A Maximum Amps 218 291 Minimum Conductor Size Phase A B and C Number per Phase AWG or kcmil each 2 0 2 4 0 2 Minimum Conductor Size Ground Number per Phase AWG or kcmil each 4 1 3 1 AC Output to Critical Load Full Load Current 3 Phases 1 Ground C Maximum Amps 180 240...

Page 36: ... C Number per Phase AWG or kcmil each 2 0 2 4 0 2 Minimum Conductor Size Ground Number per Phase AWG or kcmil each 4 1 3 1 AC Input to RIB 3 Phases 1 Ground B Maximum Amps 218 291 Minimum Conductor Size Phase A B and C Number per Phase AWG or kcmil each 2 0 2 4 0 2 Minimum Conductor Size Ground Number per Phase AWG or kcmil each 4 1 3 1 AC Output to Critical Load Full Load Current 3 Phases 1 Groun...

Page 37: ...pass Basic Unit Rating Units Rating 60 Hz kW 150 200 Input Output Voltage Volts 480 480 480 480 AC Input to Maintenance Bypass 3 Phases 1 Neutral see Note 1 Ground A Maximum Amps 218 291 Minimum Conductor Size Phase A B and C and Neutral Number per Phase AWG or kcmil each 3 0 2 300 2 Minimum Conductor Size Ground Number per Phase AWG or kcmil each 4 1 3 1 AC Output to Critical Load Full Load Curre...

Page 38: ...mum Conductor Size Phase A B and C and Neutral Number per Phase AWG or kcmil each 3 0 2 300 2 Minimum Conductor Size Ground Number per Phase AWG or kcmil each 4 1 3 1 AC Input to RIB 3 Phases 1 Ground B Maximum Amps 218 291 Minimum Conductor Size Phase A B and C Number per Phase AWG or kcmil each 2 0 2 4 0 2 Minimum Conductor Size Ground Number per Phase AWG or kcmil each 4 1 3 1 AC Output to Crit...

Page 39: ...177 5 16 Hex E3 RIB 5 Phase C 2 4 350 19 9 177 5 16 Hex AC Input to Maintenance Bypass Source 2 E6 Phase A 2 6 300 31 275 5 16 Hex E7 Phase B 2 6 300 31 275 5 16 Hex E8 Phase C 2 6 300 31 275 5 16 Hex AC Output to Critical Load E9 Phase A 2 6 300 31 275 5 16 Hex E10 Phase B 2 6 300 31 275 5 16 Hex E11 Phase C 2 6 300 31 275 5 16 Hex Building Inter Cabinet and Load Ground TBG Ground 4 14 1 0 5 1 Nm...

Page 40: ...unction Terminal Function Number and Size of Pressure Termination AWG or kcmil Tightening Torque Nm lb ft Size Screw and Type AC Input to RIB Source 1 4 breaker version only E1 RIB 1 Phase A 2 3 0 250 42 31 5 16 Hex E2 RIB 3 Phase B 2 3 0 250 42 31 5 16 Hex E3 RIB 5 Phase C 2 3 0 250 42 31 5 16 Hex AC Input to Maintenance Bypass Source 2 E6 Phase A 2 2 bolt mounting 35 26 M12 Hex Bolt E7 Phase B 2...

Page 41: ...sing the inter cabinet wiring access pass through or by routing wiring through conduit between cabinets l Install the interface wiring in separate conduit from the power wiring Table 3 10 Supplied External Wiring Terminal Hardware Kit Part Size Quantity Terminal Used On Eaton Part Number Bolt Grade 5 M12 x 35 mm 12 Three Wire 24 Four Wire Bypass Input and Output to Critical Load Bypass Input and O...

Page 42: ...et see Figure 3 9 or Figure 3 10 with outer protective packaging material covering the cabinet The field installed SIAC B is shipped bolted to a separate metal and wood pallet see Figure 3 11 with outer protective packaging material covering the cabinet Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1 7 for inspection and unpacking instructions Figure ...

Page 43: ...kW and 200 kW SIAC B Installation and Operation Manual P 164000387 Rev 7 www eaton com powerquality 3 23 Figure 3 10 Eaton 93PM 200 kW SIAC B Three or Four Wire attached to a 93PM 200 kW UPS Three or Four Wire as Shipped on Pallet UPS SIAC B Left Mounted SIAC B UPS SIAC B Right Mounted SIAC B ...

Page 44: ...g 3 24 Eaton 93PM Sidecar Integrated Accessory Cabinet Bypass 150 kW and 200 kW SIAC B Installation and Operation Manual P 164000387 Rev 7 www eaton com powerquality Figure 3 11 Eaton 93PM Field Installed SIAC B as Shipped on Pallet ...

Page 45: ... installation of a separately shipped SIAC B proceed to paragraph 4 2 l For site removal and reinstallation of the SIAC B proceed to paragraph Figure 4 5 l For a factory installed SIAC B proceed to paragraph 4 6 4 2 Unloading the Field Installed SIAC B from the Pallet The SIAC B is bolted to a pallet consisting of four metal angle supports secured to two wood supports and four vertical braces WARN...

Page 46: ...1 Place a floor protector from the parts kit underneath each jacking bolt and screw the bolts down against them The floor protectors protect the floor from being marred by the jacking bolts Figure 4 1 Removing the Pallet Skids and Supports Eaton 93PM Field Installed SIAC B NOTE For the following steps verify that the forklift or pallet jack is rated to handle the weight of the cabinet approximatel...

Page 47: ...before the supports can be removed 8 Carefully and evenly lower the cabinet by turning each jacking bolt consecutively two full turns maximum until the cabinet side wheels contact the floor and the cabinet is no longer supported by the jacking bolts 9 After the SIAC B is resting on the floor remove the jacking bolts and floor protectors Recycle them in a responsible manner 10 Remove the shipping b...

Page 48: ... securing the strap to the SIAC B Retain the hardware for later use 6 Remove the screws securing the adjacent cabinet top panel Retain the hardware for later use 7 Install the top tie strap between the cabinets and secure the tie strap with the retained hardware 8 Remove the screws securing the internal safety shield panel and remove the panel to gain access to the pass through tie strap Retain th...

Page 49: ...Sidecar Integrated Accessory Cabinet Bypass 150 kW and 200 kW SIAC B Installation and Operation Manual P 164000387 Rev 7 www eaton com powerquality 4 5 Figure 4 2 Cabinet Attaching Brackets Top Tie Strap Pass Through Tie Strap ...

Page 50: ...s input terminals of the UPS For termination requirements and a detailed view of the UPS bypass input terminal blocks refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1 7 5 In the UPS cabinet if an RIB is installed locate the harness cable ends marked UPS Input Connect marked phase A B and C cable ends to the corresponding rectifier input terminals of th...

Page 51: ... cabinet locate the harness cable ends marked UPS E12 Output Connect marked cable ends to the corresponding neutral terminals of the UPS For termination requirements and a detailed view of the UPS neutral terminals refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1 7 12 In the UPS cabinet locate the harness cable ends marked UPS E12 Bypass Connect marked...

Page 52: ...Left Mounted SIAC B RIB BIB and MIS Breaker Terminal Locations Front AC Output to UPS Rectifier A B C See Figure 4 7 for detail AC Input from UPS Output A B C See Figure 4 5 for detail AC Output to UPS Bypass A B C See Figure 4 6 for detail Ground Terminals Ground Terminals Output Neutral to UPS Gray Connector Four Wire Model Only Bypass Neutral to UPS Red Connector Four Wire Model Only ...

Page 53: ...ight Mounted SIAC B RIB BIB and MIS Breaker Terminal Locations AC Output to UPS Rectifier A B C See Figure 4 7 for detail AC Input from UPS Output A B C See Figure 4 5 for detail AC Output to UPS Bypass A B C See Figure 4 6 for detail Front Ground Terminals Ground Terminals Output Neutral to UPS Gray Connector Four Wire Model Only Bypass Neutral to UPS Red Connector Four Wire Model Only ...

Page 54: ...ion and Operation Manual P 164000387 Rev 7 www eaton com powerquality Figure 4 5 93PM SIAC B MIS Input Terminal Detail Figure 4 6 93PM SIAC B BIB Output Terminal Detail MIS Phase A MIS 2 Phase C MIS 6 Phase B MIS 4 AC Input from UPS Output BIB Phase A BIB 2 Phase C BIB 6 Phase B BIB 4 AC Output to UPS Bypass ...

Page 55: ...e applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1 7 for the UPS pass through location NOTE 1 The SIAC B is attached to and directly integrated with the UPS cabinet at the factory or after field installation on sight This section must be used along with the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1 7 during installation NOTE ...

Page 56: ...nterface harness white two position connector to the UPS MBP interface terminal block connector see Figure 4 13 5 Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1 7 to complete the mechanical installation of the UPS and SIAC B After completing the mechanical installation return to paragraph 4 7 Figure 4 8 93PM 150 kW Three Wire SIAC B and 93PM 150 kW F...

Page 57: ...ass 150 kW and 200 kW SIAC B Installation and Operation Manual P 164000387 Rev 7 www eaton com powerquality 4 13 Figure 4 9 93PM 200 kW Three Wire SIAC B and 93PM 200 kW Four Wire SIAC B Interface Terminal Location Interface Terminal Block See Figure 4 10 for detail ...

Page 58: ...itor Normally Open NO contacts MBP Auxiliary Contacts MBP Aux1 NC MBP Aux1 NO MBP Aux1 COM MBP Aux2 NC MBP Aux2 NO MBP Aux2 COM UPS MBP NC TB 3 UPS MBP Common TB 2 Not Used Not Used Not Used Not Used Customer Interface Wiring Removable Terminal Block Header 1 10 Factory Interface Wiring Not Used Not Used Not Used Not Used SIAC B Table 4 2 SIAC B MBP Interface Terminals SIAC B Terminal Name UPS Ter...

Page 59: ... kW and 200 kW SIAC B Installation and Operation Manual P 164000387 Rev 7 www eaton com powerquality 4 15 Figure 4 11 93PM 150 kW Three Wire SIAC B and 93PM 150 kW Four Wire SIAC B UPS MBP Interface Terminal Location MBP Interface Terminal Block See Figure 4 13 for detail ...

Page 60: ...s 150 kW and 200 kW SIAC B Installation and Operation Manual P 164000387 Rev 7 www eaton com powerquality Figure 4 12 93PM 200 kW Three Wire SIAC B and 93PM 200 kW Four Wire SIAC B UPS MBP Interface Terminal Location MBP Interface Terminal Block See Figure 4 13 for detail ...

Page 61: ...stalled the UPS rectifier input Tag and disconnect all phase and neutral wiring four wire only 3 Locate the UPS MBP interface harness and connector and disconnect at the UPS connector see Figure 4 11 or Figure 4 12 and Figure 4 13 4 Proceed to 4 5 2 4 5 2 Mechanically Disconnecting the UPS Cabinet and SIAC B To disconnect the cabinets 1 Remove the screw securing the bottom of the SIAC B front pane...

Page 62: ...re 4 Reinstall the pass through tie strap see Figure 4 2 between the cabinets and secure the tie strap with the retained hardware 5 If necessary after the installing the attaching straps secure the SIAC B in position by adjusting the leveling feet until the cabinet is level and locked in place 6 Proceed to paragraph 4 5 4 4 5 4 Electrically Reconnecting the UPS Cabinet and SIAC B To reinstall wiri...

Page 63: ...l installation instructions After completing the unloading and installation of the UPS with the attached SIAC B return to paragraph 4 7 4 7 Two Hole Barrel Lug Terminations to Bus Bar Installation Paragraph 4 8 may require connecting input and output power wiring using 2 hole barrel lugs see Table 3 11 for recommended lugs See Figure 4 14 for the hardware sequence when installing the lugs to the b...

Page 64: ...ate and install all conduit runs into the plate 8 Route the maintenance bypass input critical load output and rectifier input if installed cables phase A B and C Ground and if required Neutral through the conduit on the bottom of the SIAC B to the SIAC B terminals See Figure 4 15 or Figure 4 16 for SIAC B wiring access information and Figure 4 17 Figure 4 18 Figure 4 19 or Figure 4 20 for terminal...

Page 65: ...Neutral output power wiring from the SIAC B output terminals to the critical load or Integrated Accesssory Cabinet Distribution IAC D See paragraph 3 2 3 Table 3 2 Table 3 3 Table 3 4 or Table 3 5 and Table 3 6 or Table 3 7 for SIAC B wiring and termination requirements Refer to the Eaton 93PM Integrated Accessory Cabinet Distribution 50 kW 100 kW 150 kW and 200 kW IAC D Installation and Operation...

Page 66: ... kW Three Wire SIAC B and 93PM 150 kW Four Wire SIAC B Conduit Landing Wire Entry Locations Top Entry Conduit Landing Remove plate to drill or punch conduit holes Bottom Entry Conduit Landing Remove plate to drill or punch conduit holes UPS with Left Mounted SIAC B UPS with Right Mounted SIAC B Front Front Top View UPS with Left Mounted SIAC B UPS with Right Mounted SIAC B Front Front Bottom View ...

Page 67: ... kW Three Wire SIAC B and 93PM 200 kW Four Wire SIAC B Conduit Landing Wire Entry Locations Top Entry Conduit Landing Remove plate to drill or punch conduit holes Bottom Entry Conduit Landing Remove plate to drill or punch conduit holes UPS with Left Mounted SIAC B UPS with Right Mounted SIAC B UPS with Left Mounted SIAC B UPS with Right Mounted SIAC B Front Front Front Front Top View Bottom View ...

Page 68: ...3PM 150 kW Four Wire SIAC B Left Mounted Bypass Power Input Power Output and Ground Terminal Locations AC Input to UPS Rectifier Source 1 A B C See Figure 4 21 for detail Front Ground Terminals AC Output to Critical Load AC Input to Maintenance Bypass Source 2 Phase A E6 Phase B E7 Phase C E8 Phase A E9 Phase B E10 Phase C E11 Output Neutral E12 Four Wire Model Only Bypass Neutral E12 Four Wire Mo...

Page 69: ...3PM 150 kW Four Wire SIAC B Right Mounted Bypass Power Input Power Output and Ground Terminal Locations AC Input to UPS Rectifier Source 1 A B C See Figure 4 21 for detail Front Ground Terminals AC Output to Critical Load AC Input to Maintenance Bypass Source 2 Phase A E6 Phase B E7 Phase C E8 Phase A E9 Phase B E10 Phase C E11 Output Neutral E12 Four Wire Model Only Bypass Neutral E12 Four Wire M...

Page 70: ...C B and 93PM 200 kW Four Wire SIAC B Left Mounted Bypass Power Input Power Output and Ground Terminal Locations AC Input to UPS Rectifier Source 1 A B C See Figure 4 21 for detail Front Ground Terminals AC Output to Critical Load AC Input to Maintenance Bypass Source 2 Phase A E6 Phase B E7 Phase C E8 Phase A E9 Phase B E10 Phase C E11 Output Neutral E12 Four Wire Model Only Bypass Neutral E12 Fou...

Page 71: ... B and 93PM 200 kW Four Wire SIAC B Right Mounted Bypass Power Input Power Output and Ground Terminal Locations AC Input to UPS Rectifier Source 1 A B C See Figure 4 21 for detail Front Ground Terminals AC Output to Critical Load AC Input to Maintenance Bypass Source 2 Phase A E6 Phase B E7 Phase C E8 Phase A E9 Phase B E10 Phase C E11 Output Neutral E12 Four Wire Model Only Bypass Neutral E12 Fou...

Page 72: ...egrated Accessory Cabinet Bypass 150 kW and 200 kW SIAC B Installation and Operation Manual P 164000387 Rev 7 www eaton com powerquality Figure 4 21 93PM SIAC B RIB Terminal Detail RIB Phase A Phase C Phase B AC Input to UPS Rectiﬁer Source 1 ...

Page 73: ...vice representative cannot perform any installation tasks other than verifying software and operating setup parameters Service personnel may request a copy of the completed Installation Checklist to verify all applicable equipment installations have been completed Installation Checklist o All packing materials and restraints have been removed from each cabinet o The SIAC B is joined to the UPS cab...

Page 74: ...______________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ _____________________________________________________________...

Page 75: ...Section 2 Operation ...

Page 76: ......

Page 77: ... Bypass with a Maintenance Isolation Breaker MIS and a Maintenance Bypass Breaker MBP l Three breaker Maintenance Bypass with a MIS a MBP and a Bypass Input Breaker BIB l Four breaker Maintenance Bypass with a MIS a MBP a BIB and a Rectifier Input Breaker RIB Figure 5 1 Two Breaker SIAC B Internal Oneline 200 kW SIAC B 2 Breaker Version 480V 3 Phase SIAC B Output to Critical Load MIS MBP Input Ter...

Page 78: ...Figure 5 2 Three Breaker SIAC B Internal Oneline 200 kW SIAC B 3 Breaker Version 480V 3 Phase SIAC B Output to Critical Load BIB MIS MBP Input Terminals 480V 3 Phase Input to Maintenance Bypass Output Terminals 480V 3 Phase Input from UPS Inverter Output 480V 3 Phase Output to UPS Bypass Input 150 kW SIAC B 3 Breaker Version NOTE Callout letters A and C map to Table 3 2 or Table 3 4 A C ...

Page 79: ...line 200 kW SIAC B 4 Breaker Version 480V 3 Phase SIAC B Output to Critical Load RIB BIB MIS MBP Input Terminals 480V 3 Phase Input to Maintenance Bypass Output Terminals 480V 3 Phase Input from UPS Inverter Output 480V 3 Phase Input to UPS Rectiﬁer 480V 3 Phase Output to UPS Bypass Input 480V 3 Phase Output to UPS Rerctiﬁer Input 150 kW SIAC B 4 Breaker Version NOTE Callout letters A B and C map ...

Page 80: ...gure 5 5 93PM 150 3 Wire 93PM 200 3 Wire 480 480 Single reverse transfer three wire UPS with external battery and three breaker three wire SIAC B See Figure 5 6 93PM 150 3 Wire 93PM 200 3 Wire 480 480 Single reverse transfer three wire UPS with external battery and four breaker three wire SIAC B See Figure 5 7 93PM 150 4 Wire 93PM 200 4 Wire 480 480 Single reverse transfer four wire UPS with exter...

Page 81: ...se Rectifier Switchgear Fuse Inverter Inverter Switchgear Optional Single Feed Jumper E1 E2 E3 E6 E7 E8 E9 E10 E11 Bypass Switchgear Static Switch Fuse AC Input to UPS Rectifier 3 Wire A B C Rotation AC Input to UPS Bypass 3 Wire A B C Rotation Dual Feed E6 E7 E8 AC Input to Maintenance Bypass 3 Wire A B C Rotation AC Output to Critical Load Battery Breaker EXTERNAL BATTERY CABINET Not supplied wi...

Page 82: ... 4 E4 E5 Battery Switchgear Battery Converter Fuse Rectifier Fuse Rectifier Switchgear Fuse Inverter Inverter Switchgear Optional Single Feed Jumper E1 E2 E3 E9 E10 E11 Bypass Switchgear Static Switch Fuse AC Input to Bypass 3 Wire A B C Rotation E6 E7 E8 AC Output to Critical Load Battery Breaker EXTERNAL BATTERY CABINET Not supplied with the UPS SIAC B Maintenance Bypass Breaker MBP Maintenance ...

Page 83: ...attery Switchgear Battery Converter Fuse Rectifier Fuse Rectifier Switchgear Fuse Inverter Inverter Switchgear E1 E2 E3 E9 E10 E11 Bypass Switchgear Static Switch Fuse AC Input to UPS Rectifier 3 Wire A B C Rotation Dual Feed AC Input to Bypass 3 Wire A B C Rotation Dual Feed E6 E7 E8 AC Output to Critical Load Battery Breaker EXTERNAL BATTERY CABINET Not supplied with the UPS SIAC B Maintenance B...

Page 84: ...ier Switchgear Fuse Inverter Inverter Switchgear Optional Single Feed Jumper E1 E2 E3 E6 E7 E8 E12 E9 E10 E11 E12 Bypass Switchgear Static Switch Fuse AC Input to UPS Rectifier 3 Wire A B C Rotation AC Input to UPS Bypass 4 Wire A B C Rotation Dual Feed E6 E7 E8 E12 AC Input to Maintenance Bypass 4 Wire A B C Rotation AC Output to Critical Load Battery Breaker EXTERNAL BATTERY CABINET Not supplied...

Page 85: ...Battery Switchgear Battery Converter Fuse Rectifier Fuse Rectifier Switchgear Fuse Inverter Inverter Switchgear Optional Single Feed Jumper E1 E2 E3 E9 E10 E11 E12 Bypass Switchgear Static Switch Fuse AC Input to Bypass 4 Wire A B C Rotation E6 E7 E8 E12 AC Output to Critical Load Battery Breaker EXTERNAL BATTERY CABINET Not supplied with the UPS SIAC B Maintenance Bypass Breaker MBP Maintenance I...

Page 86: ...itchgear Battery Converter Fuse Rectifier Fuse Rectifier Switchgear Fuse Inverter Inverter Switchgear E1 E2 E3 E9 E10 E11 E12 Bypass Switchgear Static Switch Fuse AC Input to UPS Rectifier 3 Wire A B C Rotation Dual Feed AC Input to Bypass 4 Wire A B C Rotation Dual Feed E6 E7 E8 E12 AC Output to Critical Load Battery Breaker EXTERNAL BATTERY CABINET Not supplied with the UPS SIAC B Maintenance By...

Page 87: ...kW Three Wire SIAC B or 93PM 200 kW Three Wire SIAC B Two Breaker Schematic E8 E6 E7 G G G G FROM BUILDING GROUND TO LOAD GROUND TO UPS GROUND FROM UPS 480V 3 Ø AC INPUT TO BYPASS 480V 3Ø TBG G 2 1 3 TBCTRL GND MBP MIS 5 4 6 MBP MAINTENANCE BYPASS BREAKER MIS MAINTENANCE ISOLATION BREAKER CRITICAL LOAD 480V 3Ø E11 E9 E10 A B C A B C A B C MBP1 of MCU STS AC OUTPUT TO OUTPUT LEGEND Factory Wiring 1...

Page 88: ...E6 E7 G G G G FROM BUILDING GROUND TO LOAD GROUND TO UPS GROUND AC INPUT TO BYPASS 480V 3Ø TBG G 2 1 3 TBCTRL GND MBP BIB MIS 5 4 6 TO UPS BYPASS 480V 3Ø BIB BYPASS INPUT BREAKER MBP MAINTENANCE BYPASS BREAKER MIS MAINTENANCE ISOLATION BREAKER E11 E9 E10 A B C A B C A B C A B C MBP1 of MCU STS FROM UPS 480V 3 Ø CRITICAL LOAD 480V 3Ø AC OUTPUT TO OUTPUT LEGEND Factory Wiring 105 C Insulation Custom...

Page 89: ...TO UPS GROUND AC INPUT TO BYPASS 480V 3Ø TBG G 2 1 3 TBCTRL GND MBP BIB MIS 5 4 6 MBP1 of MCU STS TO UPS BYPASS 480V 3Ø AC INPUT TO RECTIFIER 480V 3Ø RIB TO UPS RECTIFIER 480V 3Ø RIB RECTIFIER INPUT BREAKER BIB BYPASS INPUT BREAKER MBP MAINTENANCE BYPASS BREAKER MIS MAINTENANCE ISOLATION BREAKER A B C E11 E9 E10 A B C A B C A B C A B C A B C FROM UPS 480V 3 Ø CRITICAL LOAD 480V 3Ø AC OUTPUT TO OUT...

Page 90: ...reaker Schematic E8 E6 E7 G G G G TBG G 2 1 3 TBCTRL GND 5 4 6 MBP MAINTENANCE BYPASS BREAKER MIS MAINTENANCE ISOLATION BREAKER E11 E9 E10 A B C A B C A B C MBP MIS BL BK RD BL BK RD E12 E12 Bypass Output Bypass Output Neutral Service Disconnect 480V 3Ø 480V 3Ø 480V 3Ø TO UPS NEUTRAL FROM UPS OUTPUT BLDG ALARM 1 OF UPS1 TO UPS GROUND TO LOAD GROUND FROM BUILDING GROUND AC OUTPUT TO CRITICAL LOAD N...

Page 91: ... and Operation Manual P 164000387 Rev 7 www eaton com powerquality 5 15 Figure 5 14 Eaton 93PM 150 kW Four Wire SIAC B or 93PM 200 kW Four Wire SIAC B Three Breaker Schematic EATON 93PM 150 kW OR 200 kW BYPASS SIDECAR 480V 4 WIRE 3 Breaker Version LEGEND Factory Wiring 105 C Insulation Customer Wiring 75 C Insulation ...

Page 92: ...CE BYPASS BREAKER MIS MAINTENANCE ISOLATION BREAKER A B C E11 E9 E10 A B C A B C A B C A B C A B C MBP BIB MIS RIB BL BK RD BL BK RD E12 E12 Bypass Output Bypass Output Neutral Service Disconnect 480V 3Ø 480V 3Ø 480V 3Ø 480V 3Ø 480V 3Ø 480V 3Ø AC INPUT TO RECTIFIER NEUTRAL INPUTS AC INPUT TO BYPASS TO UPS GROUND TO LOAD GROUND FROM BUILDING GROUND AC OUTPUT TO CRITICAL LOAD TO UPS RECTIFIER TO UPS...

Page 93: ...only provides a single point of rectifier input power control to the UPS on dual feed systems and easily removes power from the UPS for servicing 6 1 2 Using the UPS when an SIAC B is Installed To operate the SIAC B 1 Remove the screw securing the bottom of the SIAC B front panel Lift the panel straight up to remove it from the panel hanger bracket at the top of the cabinet Retain screw for later ...

Page 94: ...AC B Installation and Operation Manual P 164000387 Rev 7 www eaton com powerquality Figure 6 1 Eaton 93PM 150 kW SIAC B Three or Four Wire or Eaton 93PM 200 kW SIAC B Three or Four Wire Breakers Left Mounted SIAC B MIS MBP Bypass Interlock Plate BIB optional RIB optional UPS SIAC B NOTE The 200 kW UPS is shown ...

Page 95: ...tallation and Operation Manual P 164000387 Rev 7 www eaton com powerquality 6 3 Figure 6 2 Eaton 93PM 150 kW SIAC B Three or Four Wire or Eaton 93PM 200 kW SIAC B Three or Four Wire Breakers Right Mounted SIAC B MIS MBP Bypass Interlock Plate UPS SIAC B BIB optional RIB optional NOTE The 200 kW UPS shown is shown ...

Page 96: ... hanger bracket at the top of the cabinet Retain screw for later use 2 Transfer the UPS from normal mode to bypass mode Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1 7 for UPS operating procedures CAUTION Failure to close the MBP before opening the MIS will result in the loss of power to the critical load 3 Close the MBP 4 Slide the bypass interlock...

Page 97: ...t up to remove it from the panel hanger bracket at the top of the cabinet Retain screw for later use 2 If installed close the BIB 3 If installed close the RIB 4 Start the UPS in bypass mode Refer to the applicable Eaton 93PM UPS Installation and Operation manual listed in paragraph 1 7 for UPS operating procedures CAUTION Failure to close the MIS before opening the MBP will result in the loss of p...

Page 98: ...ing Instructions 6 6 Eaton 93PM Sidecar Integrated Accessory Cabinet Bypass 150 kW and 200 kW SIAC B Installation and Operation Manual P 164000387 Rev 7 www eaton com powerquality This page intentionally left blank ...

Page 99: ...maintenance However the system should be inspected periodically to verify that the units are operating normally Record maintenance results and any corrective actions in a suitable log 7 2 1 DAILY Maintenance Perform the following steps daily 1 Check the area surrounding the UPS system Ensure the area is not cluttered allowing free access to the unit 2 Ensure the air intakes on the Accessory cabine...

Page 100: ...tenance 7 2 Eaton 93PM Sidecar Integrated Accessory Cabinet Bypass 150 kW and 200 kW SIAC B Installation and Operation Manual P 164000387 Rev 7 www eaton com powerquality This page intentionally left blank ...

Page 101: ...Cabinet Models Description Eaton 93PM 150 kW Three Wire SIAC B SIAC B for the Eaton 93PM 150 kW Capacity Three Wire UPS Eaton 93PM 150 kW Four Wire SIAC B SIAC B for the Eaton 93PM 150 kW Four Wire Capacity UPS SIAC B for the Eaton 93PM 120 kW Emergency lighting UPS Eaton 93PM 200 kW Three Wire SIAC B SIAC B for the Eaton 93PM 200 kW Three Wire UPS Eaton 93PM 200 kW Four Wire SIAC B SIAC B for the...

Page 102: ...Temperature 5 to 40 C 41 to 104 F without derating The recommended operating temperature is 25 C 77 F Storage Temperature 25 to 55 C 13 to 131 F Operating Altitude Maximum 1500m 5000 ft at 40 C without derating Ventilation Convection Relative Humidity operating and storage 5 to 95 maximum noncondensing Acoustical Noise Not applicable Safety Conformance UL 924 for 4 wire 150 kW models UL1778 4th ed...

Page 103: ...laced by Eaton shall become the property of Eaton LIMITED WARRANTY PERIOD The period covered by this Warranty for Product installed and currently located in the fifty 50 United States and the District of Columbia is six 6 months from the date of Product purchase for labor coverage when no startup is performed by an authorized Eaton Customer Service Engineer or Agent or twelve 12 months from the da...

Page 104: ...TIONS In order to receive the benefits of this Warranty the End User must register the product warranty via mail or online at www powerquality eaton com Product Registration product registration use the Product in a normal way follow the Product s user s guide and protect against further damage to the Product if there is a covered defect OTHER LIMITATIONS Eaton s obligations under this Warranty ar...

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