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Installation

Eaton 93E Integrated Accessory Cabinet-Distribution (30IAC-D and 60IAC-D) Installation and Operation Manual P-164000072—Rev 2

www.eaton.com/powerquality

4-3

Figure 4-2. Removing the Rear Shipping Bracket – 93E 30IAC-D

Pallet

Rear Shipping Bracket

Pallet Extension Plate
Mounting Holes (2 places)

Skid Bolts (3 places)

Removable Skid

Shipping Bracket Bolts

Shipping Bracket Bolts

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Summary of Contents for 93E 30IAC-D

Page 1: ...Eaton 93E Integrated Accessory Cabinet Distribution 30IAC D and 60IAC D Installation and Operation Manual ...

Page 2: ......

Page 3: ...Eaton 93E Integrated Accessory Cabinet Distribution 30IAC D and 60IAC D Installation and Operation Manual ...

Page 4: ...et de maintenance des batteries et de l onduleur Veuillez consulter entièrement ces instructions avant de faire fonctionner l équipement et conserver ce manuel afin de pouvoir vous y reporter ultérieurement Eaton and Cutler Hammer are registered trademarks of Eaton Corporation or its subsidiaries and affiliates National Electrical Code and NEC are registered trademarks of National Fire Protection ...

Page 5: ...ower Wiring Preparation 3 9 3 3 Inspecting and Unpacking the IAC D 3 12 4 INSTALLATION 4 1 4 1 Preliminary Installation Information 4 1 4 2 Unloading the IAC D Cabinet from the Pallet 4 1 4 2 1 Unloading the 30IAC D 4 1 4 2 2 Unloading the 60IAC D 4 6 4 3 Installing the Power Terminal Cover Base 4 11 4 4 Installing IAC D External Power Wiring 4 13 4 5 Initial Startup 4 22 4 6 Completing the Instal...

Page 6: ...on 30IAC D and 60IAC D Installation and Operation Manual P 164000072 Rev 2 www eaton com powerquality 8 PRODUCT SPECIFICATIONS 8 1 8 1 Model Numbers 8 1 8 2 Specifications 8 1 8 2 1 Input 8 1 8 2 2 Output 8 1 8 2 3 Environmental and Safety Specifications 8 2 WARRANTY W 1 ...

Page 7: ...late 93E 30IAC D 4 4 Figure 4 4 Cabinet Bracket 4 6 Figure 4 7 Installing the Pallet Extension Plate 93E 60IAC D 4 9 Figure 4 8 IAC D Power Terminal Cover Parts 4 11 Figure 4 11 Input Power Terminal Locations 93E 30IAC D 4 15 Figure 4 12 Input Power Terminal Detail 93E 30IAC D and 93E 60IAC D 4 16 Figure 4 13 Input Power Terminal Locations 93E 60IAC D 4 17 Figure 4 14 IAC D Power Terminal Cover In...

Page 8: ...ist of Figures iv Eaton 93E Integrated Accessory Cabinet Distribution 30IAC D and 60IAC D Installation and Operation Manual P 164000072 Rev 2 www eaton com powerquality This page intentionally left blank ...

Page 9: ...of Tables Table 3 1 IAC D Cabinet Weights 3 2 Table 3 2 IAC D Cabinet Clearances 3 2 Table 3 3 External Power Wiring Requirements for the Eaton 93E 30IAC D and 60IAC D 3 10 Table 3 4 External Input Power Cable Terminations for the Eaton 93E 30IAC D and 60IAC D 3 10 Table 3 5 External Output Power Cable Terminations for the Eaton 93E 30IAC D and 60IAC D 3 11 ...

Page 10: ...ist of Tables vi Eaton 93E Integrated Accessory Cabinet Distribution 30IAC D and 60IAC D Installation and Operation Manual P 164000072 Rev 2 www eaton com powerquality This page intentionally left blank ...

Page 11: ...adaptation and expansion without costly electrical rework Two models are available the 93E 30IAC D and 93E 60IAC D The IAC D is housed in a single free standing cabinet with safety shields behind the front door for hazardous voltage protection The cabinets match the UPS cabinet in style and color Figure 1 1 shows the Eaton 93E 30IAC D and Eaton 93E 60IAC D Figure 1 1 Eaton 93E 30IAC D and Eaton 93...

Page 12: ... the power terminal wiring channel assembly may be utilized to pass wiring between adjacent cabinets In standalone configurations input power wiring is routed using external conduit To reducing installation time input connections are made to easily accessible mechanical lug terminals at the back of the cabinet and output connections to distribution breakers located at the front of the cabinet A li...

Page 13: ...inet Distribution 30IAC D and 60IAC D Installation and Operation Manual P 164000072 Rev 2 www eaton com powerquality 1 3 Figure 1 2 Eaton 93E 30 kVA UPS and Eaton 93E 30IAC D Figure 1 3 Eaton 93E 60 kVA UPS and Eaton 93E 60IAC D UPS IAC D IAC D UPS ...

Page 14: ... options or accessories installed The term line up and match refers to accessory cabinets that are physically located adjacent to the UPS The term standalone refers to accessory cabinets that are located separate from the UPS 1 6 Symbols Controls and Indicators The following are examples of symbols used on the UPS or accessories to alert you to important information Icon Description NOTE Informati...

Page 15: ... Accessory Cabinet Tie and Bypass Installation and Operation Manual for the following additional information l Installation instructions including site preparation planning for installation wiring and safety information and detailed illustrations of cabinets with dimensional and connection point drawings l Operation including breakers standard features and optional accessories procedures for using...

Page 16: ...Introduction 1 6 Eaton 93E Integrated Accessory Cabinet Distribution 30IAC D and 60IAC D Installation and Operation Manual P 164000072 Rev 2 www eaton com powerquality This page intentionally left blank ...

Page 17: ...s own energy source batteries The output terminals may carry live voltage even when the UPS is disconnected from an AC source l To reduce the risk of fire or electric shock install this UPS system in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not exceed 30 C 86 F Do not operate near water or excessive humidity 95 maximum The sy...

Page 18: ... all warnings cautions and notes before installing or servicing equipment l Keep the Accessory cabinet doors closed and front panels installed to ensure proper cooling airflow and to protect personnel from dangerous voltages inside the unit l Do not install or operate the UPS system close to gas or electric heat sources l The operating environment should be maintained within the parameters stated ...

Page 19: ...Section 1 Installation ...

Page 20: ......

Page 21: ...ncy the installation site should meet the environmental parameters outlined in this manual If the UPS system is to be operated at an altitude higher than 1000m 3280 ft contact an Eaton service representative for important information about high altitude operation The operating environment must meet the weight clearance and environmental requirements specified for the applicable accessory cabinet 3...

Page 22: ...learances required around the IAC D cabinet are shown in Table 3 2 The basic environmental requirements for operation of the IAC D are Recommended Operating Range 15 25 C 59 77 F Maximum Relative Humidity 95 noncondensing Table 3 1 IAC D Cabinet Weights Model Weight kg lb Shipping Installed Point Loading Eaton 93E 30IAC D 133 293 108 238 6 at 18 39 7 Eaton 93E 60IAC D 168 370 143 315 6 at 23 9 52 ...

Page 23: ...ated Accessory Cabinet Distribution 30IAC D and 60IAC D Installation and Operation Manual P 164000072 Rev 2 www eaton com powerquality 3 3 Figure 3 1 93E 30IAC D Cabinet Dimensions Front Right Side and Rear Views Dimensions are in millimeters inches ...

Page 24: ...ton 93E Integrated Accessory Cabinet Distribution 30IAC D and 60IAC D Installation and Operation Manual P 164000072 Rev 2 www eaton com powerquality Figure 3 2 93E 30IAC D Dimensions Top and Bottom Views Dimensions are in millimeters inches ...

Page 25: ...ton 93E Integrated Accessory Cabinet Distribution 30IAC D and 60IAC D Installation and Operation Manual P 164000072 Rev 2 www eaton com powerquality 3 5 Figure 3 3 93E 30IAC D Center of Gravity CG CG Dimensions are in millimeters inches ...

Page 26: ...tegrated Accessory Cabinet Distribution 30IAC D and 60IAC D Installation and Operation Manual P 164000072 Rev 2 www eaton com powerquality Figure 3 4 93E 60IAC D Cabinet Dimensions Front Right Side and Rear Views Dimensions are in millimeters inches ...

Page 27: ...93E Integrated Accessory Cabinet Distribution 30IAC D and 60IAC D Installation and Operation Manual P 164000072 Rev 2 www eaton com powerquality 3 7 Figure 3 5 93E 60IAC D Dimensions Top and Bottom Views Dimensions are in millimeters inches ...

Page 28: ...8 Eaton 93E Integrated Accessory Cabinet Distribution 30IAC D and 60IAC D Installation and Operation Manual P 164000072 Rev 2 www eaton com powerquality Figure 3 6 93E 60IAC D Center of Gravity CG CG Dimensions are in millimeters inches ...

Page 29: ...on using the specified breakers l Wire ampacities are chosen from Table 310 16 of the National Electrical Code NEC Specification is for copper wire with a 90 C insulation rating l Refer to NEC Article 250 and local codes for proper grounding practices l Per NEC Article 300 20 a all three phase conductors must be run in the same conduit Neutral and ground must be run in the same conduit as the phas...

Page 30: ...oad B Wire branch circuits in accordance with branch circuit breaker manufacturer s ratings and instructions power cable termination sizes listed in Table 3 5 and national and local electrical codes input is prewired to the panelboard Maximum output ratings are to be in accordance with the rating label on the IAC D The total combined load is not to exceed the maximum output rating AC Output from S...

Page 31: ... 8 25 1 7 15 Slotted 11 1 0 4 6 8 10 14 5 0 45 4 5 40 4 0 35 AC Output from Subfeed Breakers to Critical Load EG Frame A Phase A 1 14 1 0 31 275 5 16 Hex B Phase B 1 14 1 0 31 275 5 16 Hex C Phase C 1 14 1 0 31 275 5 16 Hex N Neutral 64 6 14 6 8 10 14 2 8 25 1 7 15 Slotted 22 1 0 4 6 8 10 14 5 0 45 4 5 40 4 0 35 G Ground 4 1 0 14 5 6 50 Slotted AC Output from Subfeed Breakers to Critical Load JG F...

Page 32: ...than 10 from vertical or the cabinet may tip over 3 Set the pallet on a firm level surface allowing a minimum clearance of 3m 10 ft on each side for removing the cabinet from the pallet 4 Remove the protective packaging material from the cabinet and recycle in a responsible manner Retain the parts kit box packed at the top of the cabinet 5 Inspect the contents for any evidence of physical damage a...

Page 33: ...egrated Accessory Cabinet Distribution 30IAC D and 60IAC D Installation and Operation Manual P 164000072 Rev 2 www eaton com powerquality 3 13 Figure 3 7 Eaton 93E 30IAC D and Eaton 93E 60IAC D as Shipped on a Wooden Pallet 93E 30IAC D 93E 60IAC D ...

Page 34: ...on Plan and Unpacking 3 14 Eaton 93E Integrated Accessory Cabinet Distribution 30IAC D and 60IAC D Installation and Operation Manual P 164000072 Rev 2 www eaton com powerquality This page intentionally left blank ...

Page 35: ...pallet jack or damage may occur l Verify that a minimum of 10 feet behind the IAC D is unobstructed for unloading the IAC D l The unloading floor must be smooth with no cracks or large seams to prevent a smooth roll off of the cabinet 4 2 1 Unloading the 30IAC D To remove the pallet 1 If not already completed use a forklift or pallet jack to move the IAC D to the installation area or as close as p...

Page 36: ...rear shipping bracket If installing the cabinet permanently retain the shipping bracket and securing hardware for later use 6 Close the door and secure the latch before rolling the cabinet from the pallet 7 Remove three bolts securing the removable skid see Figure 4 2 8 Remove two bolts securing the pallet extension plate to the pallet and remove the plate see Figure 4 1 9 Install the pallet exten...

Page 37: ...llation and Operation Manual P 164000072 Rev 2 www eaton com powerquality 4 3 Figure 4 2 Removing the Rear Shipping Bracket 93E 30IAC D Pallet Rear Shipping Bracket Pallet Extension Plate Mounting Holes 2 places Skid Bolts 3 places Removable Skid Shipping Bracket Bolts Shipping Bracket Bolts ...

Page 38: ... Accessory Cabinet Distribution 30IAC D and 60IAC D Installation and Operation Manual P 164000072 Rev 2 www eaton com powerquality Figure 4 3 Installing the Pallet Extension Plate 93E 30IAC D Pellet Extension Plate installed for unloading ...

Page 39: ...is not resting on the inline wheels and the cabinet is level WARNING Failure to anchor the cabinet could lead to injury or death To reduce this risk the IAC D must be secured to the building floor or to an adjacent 93E system cabinet 15 If installing the cabinet permanently continue to Step 16 otherwise skip to Step 18 16 Using the retained hardware removed in Steps 4 and 5 reinstall the shipping ...

Page 40: ...to the cabinet 4 Remove four bolts securing the front shipping bracket to the cabinet and four bolts securing the bracket to the pallet see Figure 4 5 Remove the front shipping bracket If installing the cabinet permanently retain the shipping bracket and securing hardware for later use 5 Remove four bolts securing the rear shipping bracket to the cabinet and four bolts securing the bracket to the ...

Page 41: ...IAC D Installation and Operation Manual P 164000072 Rev 2 www eaton com powerquality 4 7 Figure 4 5 Removing the Front Shipping Bracket 93E 60IAC D Pallet Extension Plate installed for shipping Pallet Front Door Front Shipping Bracket Shipping Bracket Bolts Shipping Bracket Bolts ...

Page 42: ...nstallation and Operation Manual P 164000072 Rev 2 www eaton com powerquality Figure 4 6 Removing the Rear Shipping Bracket 93E 60IAC D Pallet Pallet Extension Plate Mounting Holes 2 places Skid Bolts 3 places Rear Shipping Bracket Shipping Bracket Bolts Shipping Bracket Bolts Removable Skid ...

Page 43: ...essory Cabinet Distribution 30IAC D and 60IAC D Installation and Operation Manual P 164000072 Rev 2 www eaton com powerquality 4 9 Figure 4 7 Installing the Pallet Extension Plate 93E 60IAC D Pallet Extension Plate installed for unloading ...

Page 44: ... Secure the IAC D in position by lowering the leveling feet until the cabinet is not resting on the inline wheels and the cabinet is level WARNING Failure to anchor the cabinet could lead to injury or death To reduce this risk the IAC D must be secured to the building floor or to an adjacent 93E system cabinet 15 If installing the cabinet permanently continue to Step 16 otherwise skip to Step 18 1...

Page 45: ...d Figure 4 9 for the AC input conduit 4 Using the hardware provided install the terminal cover base to the back panel of the IAC D using the existing cabinet screw holes see Figure 4 9 5 Continue to paragraph 4 4 on page 4 13 Figure 4 8 IAC D Power Terminal Cover Parts NOTE Wiring can be installed using conduit between cabinets or by routing wiring through the power terminal cover base wiring chan...

Page 46: ...se installation and conduit landing plate locations are the same 93E 30IAC D Rear View Power Terminal Cover Base Installed Conduit Landing for AC Input Install conduit to bottom of base Conduit Landing for AC Output from subfeed breakers Remove panel to drill or punch conduit holes or remove knockouts Conduit Landing for AC Output from distribution panelboard Remove panel to drill or punch conduit...

Page 47: ...ted in paragraph 1 7 for UPS cabinet conduit landing location 4 Install conduit between the IAC D and the UPS cabinet IAC T IAC B or IAC TB NOTE The 93E 30IAC D is shown The 93E 60IAC D conduit landing plate locations are the same 93E 30IAC D Bottom View Front Alternate Conduit Landing Plate for AC Input Remove panel to drill or punch conduit holes or remove knockouts Conduit Landing for AC Output...

Page 48: ...Table 3 3 and Table 3 4 for IAC D wiring and termination requirements Refer to the applicable Eaton 93E UPS or 93E Integrated Accessory Cabinet Tie and Bypass Installation and Operation manual listed in paragraph 1 7 for their respective terminal locations and termination requirements 12 Connect phase A B and C Neutral and Ground power wiring to the corresponding terminals on IAC D See Figure 4 12...

Page 49: ...ts and Table 3 5 for termination requirements 25 Connect phase A B and C Neutral and Ground power wiring to the subfeed breakers see Figure 4 18 and the critical load See Figure 4 17 for neutral and ground terminal locations Table 3 3 for wiring requirements and Table 3 5 for termination requirements 26 Reinstall the inside terminal cover plate removed in Step 20 27 Close the inside door and secur...

Page 50: ... Distribution 30IAC D and 60IAC D Installation and Operation Manual P 164000072 Rev 2 www eaton com powerquality Figure 4 12 Input Power Terminal Detail 93E 30IAC D and 93E 60IAC D Ground Terminals Neutral Terminals AC Input to IAC D Phase A Phase B Phase C ...

Page 51: ...C D Installation and Operation Manual P 164000072 Rev 2 www eaton com powerquality 4 17 Figure 4 13 Input Power Terminal Locations 93E 60IAC D Ground Terminals See Figure 4 12 for detail Neutral Terminals See Figure 4 12 for detail AC Input to IAC D A B C See Figure 4 12 for detail ...

Page 52: ... IAC D Power Terminal Cover Installation Power Terminal Cover Left Side Installed Power Terminal Cover Right Side Installed Power Terminal Cover Top Installed NOTE 1 The 93E 30IAC D is shown The 93E 60IAC D installation is the same NOTE 2 Do not install the Power Terminal Cover Left and or Right Side covers if wiring adjacent cabinets using the power terminal base wiring channel ...

Page 53: ...nel 93E 30IAC D 93E 30 kVA UPS UPS Power Terminal Cover Base Wiring Channel IAC D Power Terminal Cover Base Wiring Channel NOTE 1 The 93E 30IAC D and 93E 30 kVA UPS are shown The 93E 60IAC D and 93E 60 kVA UPS installation is the same NOTE 2 The UPS and IAC D are shown adjacent but other installed accessory cabinets may be adjacent in large systems with multiple cabinets However the power terminal...

Page 54: ...over Right Side Installed Power Terminal Cover Top Installed Power Terminal Cover Splice Installed NOTE 1 The 93E 30IAC D and 93E 30 kVA UPS are shown The 93E 60IAC D and 93E 60 kVA UPS installation is the same NOTE 2 The UPS and IAC D are shown adjacent but other installed accessory cabinets may be adjacent in large systems with multiple cabinets However the cover splice installation is the same ...

Page 55: ...tion Manual P 164000072 Rev 2 www eaton com powerquality 4 21 Figure 4 17 Output Power Terminal Locations AC Subfeed Output A B C See Figure 4 18 for detail Distribution Panel Input Breaker Distribution Panel Distribution Panel Output Ground Terminals Subfeed Output Ground Terminals Output Neutral Terminals ...

Page 56: ...ompleting the following Installation Checklist This checklist ensures that you have completely installed all hardware cables and other equipment Complete all items listed on the checklist to ensure a smooth installation Make a copy of the Installation Checklist before filling it out and retain the original After the installation is complete an Eaton Customer Service Engineer must verify the operat...

Page 57: ...conduits and cables are properly routed between the IAC D and the UPS o All power cables are properly sized and terminated o Distribution Panel branch circuit breakers are installed and wired to load o A ground conductor is properly installed o All terminal cover plates are installed o Air conditioning equipment is installed and operating correctly o The area around the UPS system is clean and dus...

Page 58: ...__________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ _________________________________________________________________...

Page 59: ...Section 2 Operation ...

Page 60: ......

Page 61: ... a simplified UPS EBC and IAC D intercabinet connection diagram Figure 5 1 93E 30IAC D and 93E 60IAC D Internal Oneline 208V 3 Phase Subfeed Distribution 208V 3 Phase Subfeed Distribution 208V 3 Phase Subfeed Distribution 208V 3 Phase Panelboard Distribution 208V 3 Phase Distribution Input Subfeed Distribution Optional SFB1 SFB2 SFB3 42 Pole Panelboard CB1 Input Tie NOTE Neutral and ground connect...

Page 62: ...60IAC D Installation and Operation Manual P 164000072 Rev 2 www eaton com powerquality Figure 5 2 93E 30IAC D and 93E 60IAC D Intercabinet Interconnection Online 93E EBC 1 93E EBC 2 93E UPS 93E IAC D AC Input to UPS Rectifier AC Distribution Panel Output to Critical Loads Two Cabinets Maximum ...

Page 63: ...P 164000072 Rev 2 www eaton com powerquality 5 3 5 2 Schematics Figure 5 3 shows the IAC D schematic Figure 5 3 93E 30IAC D and 93E 60IAC D Schematic LEGEND Factory Wiring Customer Wiring 105 C Insulation 90 C Insulation Source Ground Subfeed 1 3 Phase Subfeed 2 3 Phase Subfeed 3 3 Phase Subfeed Ground 208Y 120V Source 3 Phase N G ...

Page 64: ...es and Schematics 5 4 Eaton 93E Integrated Accessory Cabinet Distribution 30IAC D and 60IAC D Installation and Operation Manual P 164000072 Rev 2 www eaton com powerquality This page intentionally left blank ...

Page 65: ...ibution Panel Input Breaker Controls input to the distribution panel l Distribution Panel Provides up to 42 branch circuits to distribute the output power to the loads l Subfeed Breakers Up to three optional subfeed breakers for high current loads Figure 6 1 93E 30IAC D Breakers NOTE 1 Before using the IAC D ensure all installation tasks are complete and a preliminary startup has been performed by...

Page 66: ...s 6 2 Eaton 93E Integrated Accessory Cabinet Distribution 30IAC D and 60IAC D Installation and Operation Manual P 164000072 Rev 2 www eaton com powerquality Figure 6 2 93E 60IAC D Breakers Distribution Panel Input Breaker 42 Pole Distribution Panel Subfeed Breakers ...

Page 67: ...ning to the right counterclockwise and swing the door open 2 Verify that the IAC D circuit breakers are set as follows 3 Start the UPS Refer to the applicable Eaton 93E UPS Installation and Operation manual listed in paragraph 1 7 for UPS operating procedures 4 Close the distribution panel input breaker 5 Close the distribution panel branch breakers 6 Close the subfeed breakers if installed 7 Clos...

Page 68: ...et Distribution Operating Instructions 6 4 Eaton 93E Integrated Accessory Cabinet Distribution 30IAC D and 60IAC D Installation and Operation Manual P 164000072 Rev 2 www eaton com powerquality This page intentionally left blank ...

Page 69: ... system should be inspected periodically to verify that the units are operating normally Record maintenance results and any corrective actions in a suitable log 7 2 1 DAILY Maintenance Perform the following steps daily 1 Check the area surrounding the UPS system Ensure the area is not cluttered allowing free access to the unit 2 Ensure the air intakes on the Accessory cabinets are not blocked 3 En...

Page 70: ...Maintenance 7 2 Eaton 93E Integrated Accessory Cabinet Distribution 30IAC D and 60IAC D Installation and Operation Manual P 164000072 Rev 2 www eaton com powerquality This page intentionally left blank ...

Page 71: ...meet the needs of the Eaton 93E UPS product line 8 2 Specifications The following sections detail the input output and environmental and safety specifications for the IAC D 8 2 1 Input 8 2 2 Output Integrated Accesssory Cabinet Distribution IAC D Models Description Eaton 93E 30 IAC D IAC D for Eaton 93E 30 kVA UPS Eaton 93E 60 IAC D IAC D for Eaton 93E 60 kVA UPS Operating Input Voltage Range 208 ...

Page 72: ...32 F to 86 F 0 C to 30 C Transit Temperature 13 F to 140 F 25 C to 60 C Storage Temperature 13 F to 131 F 25 C to 55 C Operating Altitude Maximum 1000m 3280 ft at 30 C without derating Transit Altitude 15000m 49213 ft Ventilation Convection Relative Humidity operating and storage 5 to 95 maximum noncondensing Acoustical Noise Not applicable Safety Conformance UL1778 4th edition Agency Markings ULu...

Page 73: ... parts replaced by Eaton shall become the property of Eaton LIMITED WARRANTY PERIOD The period covered by this Warranty for Product installed and currently located in the fifty 50 United States and the District of Columbia is six 6 months from the date of Product purchase for labor coverage when no startup is performed by an authorized Eaton Customer Service Engineer or Agent or twelve 12 months f...

Page 74: ...S In order to receive the benefits of this Warranty the End User must register the product warranty via mail or online at www powerquality eaton com Product Registration product registration use the Product in a normal way follow the Product s user s guide and protect against further damage to the Product if there is a covered defect OTHER LIMITATIONS Eaton s obligations under this Warranty are ex...

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