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Eaton 93E External Battery Cabinet Installation Manual P-164000057—Rev 05

11

Figure 4. 93E 30EBC Cabinet Dimensions (Front, Right Side, and Rear Views)

Front View

Side View

Rear View

Dimensions are in millimeters [inches]

Installation Plan and Unpacking

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Summary of Contents for 93E 30EBC

Page 1: ...p n P 164000057 Revision 05 30EBC and 60EBC Installation Manual Eaton 93E External Battery Cabinet...

Page 2: ...e reproduced in any way without the express written approval of Eaton IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during i...

Page 3: ...Installation Plan 9 3 3 Preparing the Site 9 3 3 1 Environmental and Installation Considerations 9 3 3 2 EBC Power Wiring Preparation 17 3 4 Battery Type 18 3 5 Inspecting and Unpacking the EBC 19 3 6...

Page 4: ...6 3 Recycling the Used Batteries 48 6 4 Maintenance Training 48 7 7 P Pr ro od du uc ct t S Sp pe ec ciif fiic ca at tiio on ns s 4 49 9 7 1 Model Numbers 49 7 2 Specifications 49 7 2 1 Battery Specif...

Page 5: ...Locations Front Views with Doors Removed 21 Figure 12 Removing the Front Shipping Bracket 93E 30EBC 24 Figure 13 Removing the Rear Shipping Bracket 93E 30EBC 25 Figure 14 Installing the Pallet Extensi...

Page 6: ...vi Eaton 93E External Battery Cabinet Installation Manual P 164000057 Rev 05 List of Figures...

Page 7: ...s Table 1 EBC Cabinet Weights 10 Table 2 EBC Cabinet Clearances 10 Table 3 External Power Wiring Requirements for the Eaton 93E 30EBC and 60EBC 17 Table 4 External Power Cable Terminations for the Eat...

Page 8: ...viii Eaton 93E External Battery Cabinet Installation Manual P 164000057 Rev 05 List of Tables...

Page 9: ...two EBCs per UPS may be used to meet application runtime needs The cabinets match the UPS cabinet in style and color Mechanical lugs located at the back of the cabinet reduce installation time and rem...

Page 10: ...de ell C Co on nf fiig gu ur ra at tiio on ns s The following model configurations are available 93E 30EBC Contains two or three battery strings to be used with the 93E 30 kVA UPS Up to two EBCs with...

Page 11: ...Eaton 93E External Battery Cabinet Installation Manual P 164000057 Rev 05 3 Figure 2 Eaton 93E 30 kVA UPS and Two Eaton 93E 30EBCs UPS EBC 1 EBC 2 Introduction...

Page 12: ...pply to the UPS system being installed or operated 1 1 5 5 C Co on nv ve en nt tiio on ns s U Us se ed d iin n T Th hiis s M Ma an nu ua all This manual uses these type conventions Bold type highlight...

Page 13: ...mation RISK OF ELECTRIC SHOCK Observe the warning associated with the risk of electric shock symbol CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such a...

Page 14: ...oes not answer Please call the Customer Reliability Center at United States 1 800 843 9433 Canada 1 800 461 9166 ext 260 All other countries Call your local service representative Please use the follo...

Page 15: ...risk of fire or electric shock install this UPS in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not exceed 30 C 86 F Do not operate...

Page 16: ...system close to gas or electric heat sources Lead acid batteries can present a risk of fire because they generate hydrogen gas Do not smoke when near batteries Do not cause flame or spark in battery...

Page 17: ...g installed Use the procedures and illustrations in this section to create a logical plan for installing the EBC This section contains the following information Physical features and requirements incl...

Page 18: ...Cabinet Clearances From Top of Cabinet 304 8 mm 12 working space From Front of Cabinet 914 4 mm 36 working space From Back of Cabinet 914 4 mm 36 working space From Right Side of Cabinet None Required...

Page 19: ...ery Cabinet Installation Manual P 164000057 Rev 05 11 Figure 4 93E 30EBC Cabinet Dimensions Front Right Side and Rear Views Front View Side View Rear View Dimensions are in millimeters inches Installa...

Page 20: ...93E External Battery Cabinet Installation Manual P 164000057 Rev 05 Figure 5 93E 30EBC Dimensions Top and Bottom Views Dimensions are in millimeters inches Bottom View Top View Installation Plan and U...

Page 21: ...4000057 Rev 05 13 Figure 6 93E 30EBC Center of Gravity CG B A C Dimensions are in millimeters inches Center of Gravity see Figure 6 A B C EBC with 2 strings 504 20 0 430 17 0 228 9 0 EBC with 3 string...

Page 22: ...attery Cabinet Installation Manual P 164000057 Rev 05 Figure 7 93E 60EBC Cabinet Dimensions Front Right Side and Rear Views Dimensions are in millimeters inches Front View Side View Rear View Installa...

Page 23: ...External Battery Cabinet Installation Manual P 164000057 Rev 05 15 Figure 8 93E 60EBC Dimensions Top and Bottom Views Bottom View Top View Dimensions are in millimeters inches Installation Plan and U...

Page 24: ...64000057 Rev 05 Figure 9 93E 60EBC Center of Gravity B CG B C A Dimensions are in millimeters inches Center of Gravity see Figure 9 A B C EBC with 4 strings 690 27 2 406 16 0 392 15 4 EBC with 6 strin...

Page 25: ...DC voltage at rated battery current Refer to NEC Article 250 and local codes for proper grounding practices Battery voltage is computed at 2 volts per cell as defined by Article 480 of the NEC Rated...

Page 26: ...DC input overcurrent protection and disconnect switch for the remote battery location is to be provided by the user Table 5 lists the maximum rating for continuous duty rated circuit breakers satisfyi...

Page 27: ...erify that the forklift or pallet jack is rated to handle the weight of the cabinet see Table 3 1 for cabinet weight 2 Use a forklift or pallet jack to move the packaged cabinet to the installation si...

Page 28: ...ure 10 Eaton 93E 30EBC and Eaton 93E 60EBC as Shipped on Pallet 93E 30EBC 93E 60EBC 3 3 6 6 B Ba at tt te er ry y B Br re ea ak ke er r L Lo oc ca at tiio on n Figure 11 shows the location of the batt...

Page 29: ...et Installation Manual P 164000057 Rev 05 21 Figure 11 Eaton 93E 30EBC and Eaton 93E 60EBC Battery Breaker Locations Front Views with Doors Removed 93E 30EBC 93E 60EBC Battery Breaker Battery Breaker...

Page 30: ...22 Eaton 93E External Battery Cabinet Installation Manual P 164000057 Rev 05 Installation Plan and Unpacking...

Page 31: ...y CAUTION Do not tilt cabinet more than 10 from vertical Lift the cabinets only with a forklift or damage may occur NOTE 1 The EBC uses inline wheels not swivel casters When moving the EBC move the ca...

Page 32: ...acket Pallet 4 Remove four bolts securing the front shipping bracket to the cabinet and four bolts securing the bracket to the pallet see Figure 12 Remove the front shipping bracket If installing the...

Page 33: ...let jack between the supports on the bottom of the pallet to lift the pallet by approximately 3 mm 1 8 and remove the skid see Figure 13 Figure 13 Removing the Rear Shipping Bracket 93E 30EBC Shipping...

Page 34: ...e pallet tilts continue rolling the cabinet down the pallet until the cabinet is clear of the pallet Figure 14 Installing the Pallet Extension Plate 93E 30EBC Pallet Extension Plate installed for unlo...

Page 35: ...en the supports on the bottom of the pallet see Figure 9 for the EBC cabinet center of gravity measurements 2 Open the front door see Figure 15 by lifting the latch from the bottom and turning to the...

Page 36: ...e cabinet as possible 13 Roll the EBC to the final installation location on the right side of the UPS cabinet making sure the doors are flush with each other NOTE Use leveling feet only to lock the ca...

Page 37: ...Mounting Bolts 4 places front 4 places rear Front Support Skid Mounting Bolts 4 places front 4 places rear 4 4 3 3 I In ns st ta alllliin ng g P Po ow we er r T Te er rm miin na all C Co ov ve er r B...

Page 38: ...uit and if a second EBC is being installed for the DC input conduit 4 Using the hardware provided install the terminal cover base to the back panel of the EBC using the existing cabinet screw holes se...

Page 39: ...Ex xt te er rn na all P Po ow we er r W Wiir riin ng g NOTE Wiring can be installed using conduit between cabinets or by routing wiring through the power terminal cover base wiring channels To install...

Page 40: ...wiring access information and terminal locations See paragraph 3 3 2 EBC Power Wiring Preparation Table 3 and Table 4 for wiring and termination requirements 10 Connect the positive and negative power...

Page 41: ...ery cables positive negative and ground through the EBC 1 power terminal cover base wiring channel see Figure 22 to the DC IN and ground terminal blocks on EBC 1 See Figure 18 or Figure 20 for wiring...

Page 42: ...34 Eaton 93E External Battery Cabinet Installation Manual P 164000057 Rev 05 Figure 18 DC Power Terminal Locations 93E 30EBC Ground Terminals DC Input and Output Terminals and Installation...

Page 43: ...Installation Manual P 164000057 Rev 05 35 Figure 19 DC Power Terminal Detail 93E 30EBC Ground Terminals UPS DC DC output to UPS or EBC 1 UPS DC DC output to UPS or EBC 2 DC In DC input from EBC 2 DC I...

Page 44: ...36 Eaton 93E External Battery Cabinet Installation Manual P 164000057 Rev 05 Figure 20 DC Power Terminal Locations 93E 60EBC Ground Terminals DC Input and Output Terminals and Installation...

Page 45: ...Installation Manual P 164000057 Rev 05 37 Figure 21 DC Power Terminal Detail 93E 60EBC Ground Terminals UPS DC DC output to UPS or EBC 1 UPS DC DC output to UPS or EBC 2 DC In DC input from EBC 2 DC I...

Page 46: ...d UPS Power Terminal Cover Base Wiring Channel EBC Power Terminal Cover Base Wiring Channel UPS Power Terminal Cover Base Wiring Channel 93E 30EBC 93E 30 kVA UPS NOTE The 93E 30EBC and 93E 30 kVA UPS...

Page 47: ...ight Side Installed Power Terminal Cover Top Installed Power Terminal Cover Left Side Installed 93E 30EBC NOTE 1 The 93E 30EBC is shown However the 93E 60EBC installation is identical NOTE 2 Do not in...

Page 48: ...installation is identical NOTE 2 Do not install the Power Terminal Cover Left and or Right Side covers if wiring adjacent cabinets using the power terminal base wiring channel 4 4 5 5 I In niit tiia...

Page 49: ...have been completed NOTE The Installation Checklist MUST be completed prior to starting the UPS system for the first time 4 4 7 7 I In ns st ta alllla at tiio on n C Ch he ec ck klliis st t o All pac...

Page 50: ..._______________________ _________________________________________________________________________ _________________________________________________________________________ ____________________________...

Page 51: ...25 EBC Internal Oneline Battery Strings BatteryBreaker DC IN 93E30EBC 60EBC Tie Point Tie Point UPS DC From EBC 2 UPS DC terminals if applicable To UPS external battery input or if applicable EBC 2 DC...

Page 52: ...B2 MID B3 B A 1 2 UPS DC 1 2 TBG GND B A 1 2 DC IN LEGEND Factory Wiring Customer Wiring Half Battery String MID MID 93E 30 EBC To UPS external battery input or if applicable EBC 2 DC IN terminals Fro...

Page 53: ...DC IN 1 1 2 2 A B 1 1 2 2 A B 1 2 TBG GND MID MID MID MID MID MID 60 EBC LEGEND Factory Wiring Customer Wiring Half Battery String UPS DC To UPS external battery input or if applicable EBC 2 DC IN ter...

Page 54: ...46 Eaton 93E External Battery Cabinet Installation Manual P 164000057 Rev 05 Onelines and Schematics...

Page 55: ...aintenance However the system should be inspected periodically to verify that the units are operating normally Record maintenance results and any corrective actions in a suitable log 6 6 2 2 1 1 D DA...

Page 56: ...arning associated with the risk of electric shock symbol CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as important operating and maintenance instr...

Page 57: ...te er ry y S Sp pe ec ciif fiic ca at tiio on ns s EBC Battery Type 30Ah sealed valve regulated lead acid VRLA maintenance free minimum 3 year float service life at 77 F 25 C 120W cell Number of Strin...

Page 58: ...y y S Sp pe ec ciif fiic ca at tiio on ns s Operating Temperature 32 F to 86 F 0 C to 30 C Optimal battery performance 77 F 25 C Transit Temperature 13 F to 140 F 25 C to 60 C Storage Temperature 13 F...

Page 59: ...h ha ap pt te er r 8 8 W Wa ar rr ra an nt ty y For warranty information please refer to the Resources link on our website www eaton com 93E EQUIPMENT REGISTRATION Please visit www eaton com pq regist...

Page 60: ...P 16400005705 P 164000057 05...

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