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Eastwood Technical Assistance: 800.544.5118  >>  [email protected]

To order parts and supplies: 800.345.1178  >>  eastwood.com 

5

MAINTENANCE

CAUTION: ALLOW ENGINE TO COOL BEFORE SERVICING OR SEVERE BURNS COULD OCCUR.

CHECKING ENGINE OIL LEVEL 

1.

  Locate and remove Oil Fill/Dipstick from the lower front of the engine (under Control Panel).

2.

  Wipe clean and reinstall seating the Dipstick fully. Remove again and read level 

(Fig W)

The cross-hatched area should be covered with clean oil. If level is low, add small amounts 
of good quality, automotive grade motor oil meeting and labeled with SG, SF/CC, CD 
requirements (see chart on page 8). Check as required until level reads full.  
DO NOT OVERFILL.

CHANGING ENGINE OIL 

1.

  Using a suitable container, place it under the Oil Drain Plug from the lower front of the 

engine (under Control Panel). Remove Drain Plug with a 12mm wrench and allow it to drain 
fully into the container. 

NOTE: 

Tilting the Generator forward slightly will help any remaining 

oil to drain.

2.

  Replace Drain Plug, tighten firmly but do not overtighten.

3.

  Fill with a good quality, automotive grade motor oil meeting and labeled with  

SG, SF/CC, CD requirements (see chart on page 8). Check as required until level reads full.  
DO NOT OVERFILL.

AIR FILTER 

1.

  Locate the Air Filter on the left side of the Generator 

(Fig X)

.

2.

  Unsnap the Cover Clips by lifting and rotating inward. Remove foam air cleaner element.

3.

  Wash the Element in a solution of household detergent and warm water.

4.

  Rinse in clean water and allow to DRY THOROUGHLY.

5.

  Soak the Element in clean engine oil then squeeze to remove excess oil.  

NOTE:

 Excess oil left in Element will cause engine smoking during start up.

6.

  Reinstall Element and Cover making sure the Clips are latched securely 

(Fig X)

.

CARBURETOR FUEL BOWL CLEANING 

1.

  Locate and close Fuel Shut Off Valve on rear of the Generator.

2.

  Locate Carburetor Fuel Bowl on rear of the Generator at the underside of the  

Carburetor 

(Fig Y)

. Using a 10mm wrench, remove Drain Plug on underside of  

Carburetor Fuel Bowl. 

NOTE: 

Do not lose the sealing washer under Drain Plug head.

3.

  Remove Fuel Bowl. 

NOTE:

 Do Not lose or damage the large sealing O-Ring between Fuel 

Bowl and Carburetor body.

4.

  Clean any sediment, gum or other deposits from the inside of the Fuel Bowl with a suitable 

carburetor solvent. DO NOT USE GASOLINE.

5.

  Carefully reinstall Fuel Bowl and O-Ring using care not to pinch it.

6.

  Reinstall Drain Plug and tighten firmly but not over tight.

7.

  Open Fuel Valve. Check for leaks.

FIG. W

FIG. X

FIG. Y

Volts Hz Hours Low Oil

Display 

Selector

(A)

  Engine Ignition/Run Switch

(B)

  Engine On Light

(C)

  Information Center

(D)

  12V DC Power Outlet

(E)

  12V DC Circuit Breaker

(F)

  5-20R 120V Receptacle

(G)

  20A Circuit Breaker

(H)

  L5-30R 120V Circuit Breaker

(I)

  L5-30R 120V Twist Lock Receptacle

(J)

  L14-30R 120/240 V Twist Lock Receptacle

(K)

  Main Circuit Breaker

(L)

  Ground Post

(B)

(A)

(C)

(D)

(E)

(F)

(G)

(H)

(I)

(J)

(K)

(L)

#30118 - 7500 Watt

Air Filter

CONTROL PANEL FEATURES

(A)

  Engine Ignition/Run Switch

(B)

  12V DC Outlet

(C)

  Voltage Meter

(D)

  12V DC Circuit Breaker

(E)

  5-20R 120V Receptacle

(F)

  20A Circuit Breakers

(G)

  L5-30R 120V AC Twist Lock Receptacle

(H)

  Main Circuit Breaker

(I)

  Low Oil Warning Lamp

(J)

  Ground Post

(A)

(C)

(D)

(F)

(E)

(E)

(G)

(H)

(I) (J)

(B)

#30117 - 3000 Watt

Summary of Contents for 30117

Page 1: ...Item 30579 PORTABLE GENERATORS INSTRUCTIONS FOR 30117 30118 30117 30118 ...

Page 2: ...Voltage Regulator Type AVR AVR Frequency Hz 60 60 Rated AC Voltage V 120V 240V 120V Running AC Output Watts 7200 2800 Peak AC Output Watts 7500 3000 Engine Type 4 Stroke OHV Air Cooled 4 Stroke OHV Air Cooled Displacement cc 420 208 Compression Ratio 8 0 1 8 5 1 Max Output HP RPM 15 3600 7 3600 Fuel Unleaded Gasoline Unleaded Gasoline Fuel Tank Capacity Gallon Liters 6 6 25 4 15 Continuous Operati...

Page 3: ...less gas which can quickly cause dizziness unconsciousness and death Using a generator indoors WILL KILL YOU IN MINUTES Exhaust contains carbon monoxide a poisonous gas you cannot see or smell NEVER use in the home or in partly enclosed areas such as garages ONLY use outdoors and far from open windows doors vents and in an area that will not accumulate deadly exhaust gas Always disconnect the spar...

Page 4: ...r outlet panel or use a heavy duty W A or W outdoor rated extension cord rated to accept the total load in watts or amps equal to or exceeding the total of all power demands of appliances in use All cords must have ground connections When using Generator allow engine to reach operating temperature and output to stabilize before connecting to a load Keep all appliances OFF before connecting to Gene...

Page 5: ...120V Circuit Breaker I L5 30R 120V Twist Lock Receptacle J L14 30R 120 240 V Twist Lock Receptacle K Main Circuit Breaker L Ground Post B A C D E F G H I J K L 30118 7500 Watt CONTROL PANEL FEATURES A Engine Ignition Run Switch B 12V DC Outlet C Voltage Meter D 12V DC Circuit Breaker E 5 20R 120V Receptacle F 20A Circuit Breakers G L5 30R 120V AC Twist Lock Receptacle H Main Circuit Breaker I Low ...

Page 6: ...inward Slide a Washer followed by a Snap Ring Item 4 over the groove near the end of the Stub Axle Fig C NOTE Pliers may be helpful in seating the Snap Ring Repeat above procedure for opposite side 4 Attach Front Legs Fig A Raise the Rear of the Generator Frame approx 4 and support it securely Place a Front Leg Item 5 with curved edge inward and rubber foot downward over bend in lower Generator Fr...

Page 7: ... Battery case NOTE The angled flats of the Hold down with holes must be angled toward the outer edge of the Battery Tray Place a J Bolt hook into hole of Battery Tray and the upper threaded end through the corresponding hole in the angled flat of the Battery Hold down Bracket and secure with a 4mm nut Fig I Repeat J Bolt assembly for opposite side 9 Attach Battery Cables 30118 ONLY Attach Positive...

Page 8: ...ure all fuel connections are leak free and fuel cap is kept tightly closed Before refueling turn generator OFF and allow cooling several minutes before removing fuel cap If fuel is spilled in vicinity of generator remove all traces before starting FILL TANK TO PROPER LEVEL DO NOT OVERFILL Vibration and expansion can cause leakage Operate Generator on level surfaces only Do Not Smoke in vicinity of...

Page 9: ...Allow the engine to reach operating temperature and during the 1st min ute or so of running gradually open the Choke to the full open position Fig T NOTE If the engine falters or runs rough the choke is being opened too quickly Partially close until the engine running smooths out DANGER CARBON MONOXIDE POISONING HAZARD As the engine runs it produces dangerous levels of Carbon Monoxide gas Carbon M...

Page 10: ... to 50 50 to 100 100 to 150 150 to 200 0 5 16 ga 16 ga 12 ga 12 ga 5 1 8 16 ga 14 ga 10 ga N A 8 1 12 14 ga 12 ga N A N A 12 1 15 12 ga 10 ga N A N A 15 20 10 ga 10 ga N A N A CONNECTING TO ELECTRICAL LOAD 1 With engine at operating temperature and at a stabilized speed add the electrical load by plugging into the appropriate 120Volt AC or 220Volt AC generator outlets located on the Front Panel 2 ...

Page 11: ...ce if necessary refer to Maintenance section for procedure 5 Set Choke to the Closed position to help prevent atmospheric moisture from entering engine 6 After Generator is completely cooled move it to a clean dry location and cover with a suitable cover NOTE A small barbecue grill cover will work well 7 30118 Only Disconnect Battery Terminals for short term storage Remove battery for long term an...

Page 12: ... required until level reads full DO NOT OVERFILL AIR FILTER 1 Locate the Air Filter on the left side of the Generator Fig X 2 Unsnap the Cover Clips by lifting and rotating inward Remove foam air cleaner element 3 Wash the Element in a solution of household detergent and warm water 4 Rinse in clean water and allow to DRY THOROUGHLY 5 Soak the Element in clean engine oil then squeeze to remove exce...

Page 13: ...park Plug electrodes may be cleaned with a fine wire brush or a piece of P400 grit sandpaper folded over NOTE Blow off any remaining grit or dirt from the Spark Plug before reinstalling Foreign matter can damage the engine 6 Measure Spark Plug electrode gap with Spark Plug Gap Gauge before reinstalling The proper gap is 0 028 to 0 031 inch 0 70 to 0 80 mm 7 Install Spark Plug by threading in BY HA...

Page 14: ...ond most frequently encountered cause of generator problems is electrical overloading Overloading can cause poor running excessive fuel consumption and engine overheating resulting in permanent damage Always calculate your total electrical load in Watts or AMPS and make sure it does not exceed the constant generator output Problem Probable Cause Solution Engine stops while running and will not res...

Page 15: ...ket 30745 Fuel Filter Petcock Gasket ADDITIONAL ITEMS 30497 6 Circuit Transfer Switch 30498 10 Circuit Transfer Switch 12736Z Eastwood Fuel Stabilizer 70468 30 LED Retractable Worklight 70248 Rechargeable LED Worklight 30189 6 LED Penlight FOR 30118 7500 WATT GENERATOR 30724 Complete Carb Kit 30726 Air Filter 30728 Oil Cap 30729 Gas Cap 30741 Carb To Engine Gasket 30745 Fuel Filter Petcock Gasket ...

Page 16: ...unless there is a determination that there is a coverable repair Once the repair facility has determined the cause of the failure the repair facility will call 1 800 345 1178 with the authorization number to report their findings If there is a coverable repair Eastwood will cover all repair costs including diagnosis and parts Eastwood holds the right to send original equipment replacement parts to...

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