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Eastwood Technical Assistance: 800.544.5118  >>  [email protected]

To order parts and supplies: 800.345.1178  >>  eastwood.com 

11

PREPARING FOR STORAGE AFTER USE

1.

  Close Fuel Valve and start the Generator to clear out any remaining fuel from the carburetor 

and engine.

2.

  Drain Gasoline – With the Fuel Valve “Open”

 (Fig U)

, place a suitable container capable 

of receiving the amount of gasoline in the tank under the Carburetor then with a 10mm 
wrench, remove Drain Plug on underside of Carburetor Fuel Bowl 

(Fig V)

 

NOTE:

 Do not lose the sealing washer under Drain Plug head.

 

-  Replace Drain Plug and tighten firmly but not over tight.

 

-  Close Fuel Valve.

NOTE:

 Fuel removal is very important and any remaining fuel can quickly degrade and absorb

atmospheric moisture causing gum and debris to develop in the carburetor, lines and tank
which will prevent engine starting at future usage times. 
The use of fuel stabilizer products are not recommended for storage periods lasting more 
than several months as lost volatility of gasoline may affect future Generator starting 
and performance.

3.

  If the Generator was used for an extended time or heavily loaded, check the Oil Level and 

add or change as necessary (refer to “Maintenance” section for procedure).

4.

  If the Generator was used for an extended time or in a dirty, dusty or wet environment, 

check the Air Filter and replace if necessary (refer to “Maintenance” section for procedure)

5.

  Set Choke to the “Closed” position to help prevent atmospheric moisture from entering 

engine.

6.

  After Generator is completely cooled, move it to a clean, dry location and cover with a  

suitable cover. 

NOTE:

 A small barbecue grill cover will work well.

7.

 

#30118 Only

 – Disconnect Battery Terminals for short-term storage. Remove battery for 

long-term and storage in sub-freezing temperatures. 

FIG. U

FIG. V

REFUELING THE GENERATOR

CAUTION:

 Before refueling, turn generator 

OFF

 and allow several minutes cooling before removing fuel cap. 

NEVER

 attempt to refuel a running engine!

  Turn off all connected appliances.

  Switch Main Breaker to the “OFF” Position. 

  Turn Engine Switch to the “OFF” Position. 

NOTE: Never shut down engine by closing choke.

  Remove Fuel Cap located on top of Generator unit and fill tank with fresh, good quality 87 octane gasoline or until Fuel Gauge reads FULL.  

DO NOT OVERFILL.
NOTE:

 Always use fresh fuel. Never use fuel that is stale or of unknown age as it may cause poor running or prevent starting of engine. Avoid getting rain or 

moisture in fuel tank as it may cause poor running or prevent starting of engine. If fuel is spilled in vicinity of generator, remove all traces before starting.

  Replace Fuel Cap and tighten firmly by hand.

SHUTTING DOWN THE GENERATOR

  Turn off all connected appliances.

  Switch Main Breaker to the “OFF” Position. 

  Turn Engine Switch to the “OFF” Position. 

NOTE: Never shut down engine by closing choke.

GENERATOR ASSEMBLY & SET-UP

1.

  Set the Generator on a clean, level & dry floor surface and remove the entire carton and all 

packaging materials.

2.

  Check for any external damage and/or missing parts.

3.

  Install Wheels 

(Fig A)

.

-   Raise the Front of the Generator Frame approx. 4” and support it securely.
-  Insert a Stub Axle 

(Item 1)

 through an Axle Tube with the end containing the  

drilled hole inward 

(Fig B)

-  Align the horizontal hole in the Axle Tube with the hole in the Stub Axle and slide  

a Cotter Pin

 (Item 2)

 through.

-  Bend the legs of the Cotter Pin apart to retain it in place.
-  Place a Wheel 

(Item 3)

 on the exposed end of the Stub Axle with the offset protrusion  

facing inward.

-  Slide a Washer, followed by a Snap Ring 

(Item 4) 

over the groove near the end of the  

Stub Axle 

(Fig C)

.  

NOTE:

 Pliers may be helpful in seating the Snap Ring.

-  Repeat above procedure for opposite side.

4.

  Attach Front Legs 

(Fig A)

.

-  Raise the Rear of the Generator Frame approx. 4” and support it securely.
-  Place a Front Leg 

(Item 5)

 with curved edge inward and rubber foot downward over  

bend in lower Generator Frame 

(Fig D)

.

-  Insert two 6mm x 1.75” long screws 

(Item 6)

 through the holes in the Leg and  

Generator Frame. Tighten with a 10mm wrench on nut and 8mm wrench on  
screw head.

-  Repeat above procedure for opposite side.

5.

  Handle 

-  Rotate handle to the up position then place the 4mm threaded portion of the Handle  

Retaining Knob 

(Item 7)

 into hole on right upper side of Generator Frame at Handle  

base 

(Fig E)

. Thread into the spring-loaded, retractable button and tighten  

Knob securely.

FIG. A

FIG. B

1

2

6

6

5

4

3

7

FIG. C

FIG. D

FIG. E

5

Knob (7)

Summary of Contents for 30117

Page 1: ...Item 30579 PORTABLE GENERATORS INSTRUCTIONS FOR 30117 30118 30117 30118 ...

Page 2: ...Voltage Regulator Type AVR AVR Frequency Hz 60 60 Rated AC Voltage V 120V 240V 120V Running AC Output Watts 7200 2800 Peak AC Output Watts 7500 3000 Engine Type 4 Stroke OHV Air Cooled 4 Stroke OHV Air Cooled Displacement cc 420 208 Compression Ratio 8 0 1 8 5 1 Max Output HP RPM 15 3600 7 3600 Fuel Unleaded Gasoline Unleaded Gasoline Fuel Tank Capacity Gallon Liters 6 6 25 4 15 Continuous Operati...

Page 3: ...less gas which can quickly cause dizziness unconsciousness and death Using a generator indoors WILL KILL YOU IN MINUTES Exhaust contains carbon monoxide a poisonous gas you cannot see or smell NEVER use in the home or in partly enclosed areas such as garages ONLY use outdoors and far from open windows doors vents and in an area that will not accumulate deadly exhaust gas Always disconnect the spar...

Page 4: ...r outlet panel or use a heavy duty W A or W outdoor rated extension cord rated to accept the total load in watts or amps equal to or exceeding the total of all power demands of appliances in use All cords must have ground connections When using Generator allow engine to reach operating temperature and output to stabilize before connecting to a load Keep all appliances OFF before connecting to Gene...

Page 5: ...120V Circuit Breaker I L5 30R 120V Twist Lock Receptacle J L14 30R 120 240 V Twist Lock Receptacle K Main Circuit Breaker L Ground Post B A C D E F G H I J K L 30118 7500 Watt CONTROL PANEL FEATURES A Engine Ignition Run Switch B 12V DC Outlet C Voltage Meter D 12V DC Circuit Breaker E 5 20R 120V Receptacle F 20A Circuit Breakers G L5 30R 120V AC Twist Lock Receptacle H Main Circuit Breaker I Low ...

Page 6: ...inward Slide a Washer followed by a Snap Ring Item 4 over the groove near the end of the Stub Axle Fig C NOTE Pliers may be helpful in seating the Snap Ring Repeat above procedure for opposite side 4 Attach Front Legs Fig A Raise the Rear of the Generator Frame approx 4 and support it securely Place a Front Leg Item 5 with curved edge inward and rubber foot downward over bend in lower Generator Fr...

Page 7: ... Battery case NOTE The angled flats of the Hold down with holes must be angled toward the outer edge of the Battery Tray Place a J Bolt hook into hole of Battery Tray and the upper threaded end through the corresponding hole in the angled flat of the Battery Hold down Bracket and secure with a 4mm nut Fig I Repeat J Bolt assembly for opposite side 9 Attach Battery Cables 30118 ONLY Attach Positive...

Page 8: ...ure all fuel connections are leak free and fuel cap is kept tightly closed Before refueling turn generator OFF and allow cooling several minutes before removing fuel cap If fuel is spilled in vicinity of generator remove all traces before starting FILL TANK TO PROPER LEVEL DO NOT OVERFILL Vibration and expansion can cause leakage Operate Generator on level surfaces only Do Not Smoke in vicinity of...

Page 9: ...Allow the engine to reach operating temperature and during the 1st min ute or so of running gradually open the Choke to the full open position Fig T NOTE If the engine falters or runs rough the choke is being opened too quickly Partially close until the engine running smooths out DANGER CARBON MONOXIDE POISONING HAZARD As the engine runs it produces dangerous levels of Carbon Monoxide gas Carbon M...

Page 10: ... to 50 50 to 100 100 to 150 150 to 200 0 5 16 ga 16 ga 12 ga 12 ga 5 1 8 16 ga 14 ga 10 ga N A 8 1 12 14 ga 12 ga N A N A 12 1 15 12 ga 10 ga N A N A 15 20 10 ga 10 ga N A N A CONNECTING TO ELECTRICAL LOAD 1 With engine at operating temperature and at a stabilized speed add the electrical load by plugging into the appropriate 120Volt AC or 220Volt AC generator outlets located on the Front Panel 2 ...

Page 11: ...ce if necessary refer to Maintenance section for procedure 5 Set Choke to the Closed position to help prevent atmospheric moisture from entering engine 6 After Generator is completely cooled move it to a clean dry location and cover with a suitable cover NOTE A small barbecue grill cover will work well 7 30118 Only Disconnect Battery Terminals for short term storage Remove battery for long term an...

Page 12: ... required until level reads full DO NOT OVERFILL AIR FILTER 1 Locate the Air Filter on the left side of the Generator Fig X 2 Unsnap the Cover Clips by lifting and rotating inward Remove foam air cleaner element 3 Wash the Element in a solution of household detergent and warm water 4 Rinse in clean water and allow to DRY THOROUGHLY 5 Soak the Element in clean engine oil then squeeze to remove exce...

Page 13: ...park Plug electrodes may be cleaned with a fine wire brush or a piece of P400 grit sandpaper folded over NOTE Blow off any remaining grit or dirt from the Spark Plug before reinstalling Foreign matter can damage the engine 6 Measure Spark Plug electrode gap with Spark Plug Gap Gauge before reinstalling The proper gap is 0 028 to 0 031 inch 0 70 to 0 80 mm 7 Install Spark Plug by threading in BY HA...

Page 14: ...ond most frequently encountered cause of generator problems is electrical overloading Overloading can cause poor running excessive fuel consumption and engine overheating resulting in permanent damage Always calculate your total electrical load in Watts or AMPS and make sure it does not exceed the constant generator output Problem Probable Cause Solution Engine stops while running and will not res...

Page 15: ...ket 30745 Fuel Filter Petcock Gasket ADDITIONAL ITEMS 30497 6 Circuit Transfer Switch 30498 10 Circuit Transfer Switch 12736Z Eastwood Fuel Stabilizer 70468 30 LED Retractable Worklight 70248 Rechargeable LED Worklight 30189 6 LED Penlight FOR 30118 7500 WATT GENERATOR 30724 Complete Carb Kit 30726 Air Filter 30728 Oil Cap 30729 Gas Cap 30741 Carb To Engine Gasket 30745 Fuel Filter Petcock Gasket ...

Page 16: ...unless there is a determination that there is a coverable repair Once the repair facility has determined the cause of the failure the repair facility will call 1 800 345 1178 with the authorization number to report their findings If there is a coverable repair Eastwood will cover all repair costs including diagnosis and parts Eastwood holds the right to send original equipment replacement parts to...

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