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Eastwood Technical Assistance: 800.544.5118  >>  [email protected]

To order parts and supplies: 800.345.1178  >>  eastwood.com 

7

ELECTRICAL LOADING

The following chart is provided as a guide to average power require-
ments in Watts for some of the most common electrical demand 
items that may be used when operating your Eastwood gasoline 
powered generator.
Select the items to be powered, add the column “Surge Watts” and 
make sure the total DOES NOT exceed the capacity of the generator.
For absolute certainty, check the label on your individual appliances 
for actual power requirements.

Appliance/Tool

Running  

Watts

Surge Watts 

(Starting)

100 Watt Light Bulb

1/3 HP Sump Pump

18 cu. ft. Refrigerator/Freezer

1/3 HP Well Water Pump

Fluorescent Lamp, 40 Watt

Space Heater

1/2 HP Garage Door Opener

40 Gallon Hot Water Heater

Microwave Oven, 1000 Watt

Electric Range (each burner)

Coffee Maker

Window Air Conditioner, 10,000 BTU

Home Furnace & Blower

Personal Computer

46” TV, LED

1/2 HP Drill

7-1/4” Circular Saw

10” Table Saw

100

800

800

1000

40

1500

480

4000

1000

1500

1500

1200

800

800

500

1000

1500

2000

100

1200

1600

2000

40

1500

520

4000

1000

1500

1500

1800

1300

800

500

1000

1500

2000

EXTENSION CORDS

Use only “W-A” or “W” designated outdoor-rated extension cords of 
maximum length & wire gauge requirements to meet load demands. 
Refer to chart at right.

NOTE:

 Using undersized wire gauge and/or excessive cord lengths 

will cause poor appliance performance or possible damage and may 
trip generator breaker. Add and calculate total amperage require-
ments needed for appliances to be used. Do Not exceed total allow-
able amperage for generator and extension cords.

Cord Lengths / Required Wire Gauge

Total Amp 

Demand

0’ to 50’

50’ to 100’ 

100’ to 150’

150’ to 200’

0 – 5

16 ga.

16 ga.

12 ga. 

12 ga.

5.1 – 8

16 ga.

14 ga. 

10 ga.

N/A

8.1 –12

14 ga.

12 ga.

N/A

N/A

12.1 – 15

12 ga.

10 ga.

N/A

N/A

15 – 20

10 ga.

10 ga.

N/A

N/A

CONNECTING TO ELECTRICAL LOAD

1.

  With engine at operating temperature and at a stabilized speed, add the electrical load by plugging into the appropriate 120Volt AC or 220Volt AC  

generator outlets located on the Front Panel.

2.

  Keep all appliances turned OFF before connecting to Generator then turn them ON with Generator running. 

3.

  Be sure the Circuit Breaker is in the “ON” position.  

NOTE:

 The engine will speed up and become louder as an electrical load is applied. This is normal and the internal voltage regulator and governor are 

functioning as intended.

DANGER! ELECTRICAL HAZARD! SHOCK HAZARD!

Keep Generator Dry.

Do Not

 place generator in a wet area, on wet grass or near standing water.

Do Not

 stand on wet grass, or near standing water when operating Generator.

Do Not

 expose Generator to rain or allow to become wet. If emergency operation during storm conditions becomes necessary, the use of well secured,  

open sided, minimum 8’ high, canopy-like structure is acceptable. 

Do Not

 remain under canopy with generator running. Be sure hands are dry before  

touching generator, cords or connected appliances.

-  If using Generator for emergency backup power, the Generator 

MUST BE

 isolated from electrical utility power grid. Failure to do so could cause  

electrocution of utility workers or neighbors. Consult a licensed electrician to install specialized switching equipment when connecting to house wiring.

-  Plug appliances directly into Generator outlet panel or use a heavy-duty, “W-A” or “W” outdoor-rated extension cord rated to accept the total load (in  

watts or amps) equal to or exceeding the total of all power demands of appliances in use. All cords must have ground connections.

6.

  Battery Tray assembly 

(#30118 ONLY) (Fig F)

-  Attach Angle Bracket (3) to weld-nut on underside of Battery Tray (1) with a 4mm screw  

(Fig G)

 

NOTE:

 Orient angle toward flanged side of Battery Tray.

-  Attach inverted “Y” Bracket (2) to the Battery tray (two tabs on “Y” must be placed on  

outside of Battery Tray side flanges) with 4mm screws and nuts with the short leg of  
the “Y” toward the flanged edge of the tray 

(Fig G)

NOTE:

 Place screw heads inward  

to avoid possible battery case contact.

-  Attach opposite side “Y” bracket.

7.

  Battery Tray attachment to Frame 

(#30118 ONLY) 

-  Attach tabs of “Y” Brackets (2) to threaded holes in upper rail of Generator Frame with  

two 4mm screws 

(Fig H)

.

-  Attach tab of Angle Bracket to through hole in lower rail of Generator Frame with two  

4mm x 1.75” long screws and nuts 

(Fig G)

.

8.

  Add Battery 

(#30118 ONLY)

  

-  Place Battery (Interstate # DCM0018 or equivalent, not included) in Battery Tray with  

Positive Terminal to the left. 

-  Place the Battery Hold-down Bracket over the upper front edge of the Battery case.  

NOTE:

 The angled flats of the Hold-down with holes must be angled toward the outer  

edge of the Battery Tray.

-  Place a “J” Bolt hook into hole of Battery Tray and the upper  

threaded end through the corresponding hole in the angled flat of the Battery  
Hold-down Bracket and secure with a 4mm nut 

(Fig I)

.

-  Repeat “J” Bolt assembly for opposite side.

9.

  Attach Battery Cables 

(#30118 ONLY)

 

-  Attach Positive Battery Cable (Red + ) first then attach Negative Cable (Black – )  

and secure to battery terminals.

10.

  Install Fuse

 (#30118 ONLY)

  

Place 5-Amp Blade Fuse (Included) into Fuse Holder and close tightly 

(Fig J)

.  

NOTE:

 If you are not using the Electric Starter feature and are not installing the Battery,  

Do Not

 install the Fuse.

11.

  Move generator to a dry, level, firm, OUTDOOR ONLY area away from any doors, windows 

or building ventilation.

12.

  Ground Cable (Required by many local electrical codes, check for your specific area) 

-  Connect a 6 Ga. copper ground wire (not included) to the Ground Terminal lug located  

on the lower right of the Control Panel (“M” on # 30118 Panel, “J” on #30117 Panel).

-  Attach the opposite end of the ground wire to a copper or brass grounding rod  

(not included) driven at least 24” into the earth.

FIG. F

FIG. G

FIG. H

FIG. I

FIG. J

2

2

1

3

4

5

6

5 Amp 

Fuse

Summary of Contents for 30117

Page 1: ...Item 30579 PORTABLE GENERATORS INSTRUCTIONS FOR 30117 30118 30117 30118 ...

Page 2: ...Voltage Regulator Type AVR AVR Frequency Hz 60 60 Rated AC Voltage V 120V 240V 120V Running AC Output Watts 7200 2800 Peak AC Output Watts 7500 3000 Engine Type 4 Stroke OHV Air Cooled 4 Stroke OHV Air Cooled Displacement cc 420 208 Compression Ratio 8 0 1 8 5 1 Max Output HP RPM 15 3600 7 3600 Fuel Unleaded Gasoline Unleaded Gasoline Fuel Tank Capacity Gallon Liters 6 6 25 4 15 Continuous Operati...

Page 3: ...less gas which can quickly cause dizziness unconsciousness and death Using a generator indoors WILL KILL YOU IN MINUTES Exhaust contains carbon monoxide a poisonous gas you cannot see or smell NEVER use in the home or in partly enclosed areas such as garages ONLY use outdoors and far from open windows doors vents and in an area that will not accumulate deadly exhaust gas Always disconnect the spar...

Page 4: ...r outlet panel or use a heavy duty W A or W outdoor rated extension cord rated to accept the total load in watts or amps equal to or exceeding the total of all power demands of appliances in use All cords must have ground connections When using Generator allow engine to reach operating temperature and output to stabilize before connecting to a load Keep all appliances OFF before connecting to Gene...

Page 5: ...120V Circuit Breaker I L5 30R 120V Twist Lock Receptacle J L14 30R 120 240 V Twist Lock Receptacle K Main Circuit Breaker L Ground Post B A C D E F G H I J K L 30118 7500 Watt CONTROL PANEL FEATURES A Engine Ignition Run Switch B 12V DC Outlet C Voltage Meter D 12V DC Circuit Breaker E 5 20R 120V Receptacle F 20A Circuit Breakers G L5 30R 120V AC Twist Lock Receptacle H Main Circuit Breaker I Low ...

Page 6: ...inward Slide a Washer followed by a Snap Ring Item 4 over the groove near the end of the Stub Axle Fig C NOTE Pliers may be helpful in seating the Snap Ring Repeat above procedure for opposite side 4 Attach Front Legs Fig A Raise the Rear of the Generator Frame approx 4 and support it securely Place a Front Leg Item 5 with curved edge inward and rubber foot downward over bend in lower Generator Fr...

Page 7: ... Battery case NOTE The angled flats of the Hold down with holes must be angled toward the outer edge of the Battery Tray Place a J Bolt hook into hole of Battery Tray and the upper threaded end through the corresponding hole in the angled flat of the Battery Hold down Bracket and secure with a 4mm nut Fig I Repeat J Bolt assembly for opposite side 9 Attach Battery Cables 30118 ONLY Attach Positive...

Page 8: ...ure all fuel connections are leak free and fuel cap is kept tightly closed Before refueling turn generator OFF and allow cooling several minutes before removing fuel cap If fuel is spilled in vicinity of generator remove all traces before starting FILL TANK TO PROPER LEVEL DO NOT OVERFILL Vibration and expansion can cause leakage Operate Generator on level surfaces only Do Not Smoke in vicinity of...

Page 9: ...Allow the engine to reach operating temperature and during the 1st min ute or so of running gradually open the Choke to the full open position Fig T NOTE If the engine falters or runs rough the choke is being opened too quickly Partially close until the engine running smooths out DANGER CARBON MONOXIDE POISONING HAZARD As the engine runs it produces dangerous levels of Carbon Monoxide gas Carbon M...

Page 10: ... to 50 50 to 100 100 to 150 150 to 200 0 5 16 ga 16 ga 12 ga 12 ga 5 1 8 16 ga 14 ga 10 ga N A 8 1 12 14 ga 12 ga N A N A 12 1 15 12 ga 10 ga N A N A 15 20 10 ga 10 ga N A N A CONNECTING TO ELECTRICAL LOAD 1 With engine at operating temperature and at a stabilized speed add the electrical load by plugging into the appropriate 120Volt AC or 220Volt AC generator outlets located on the Front Panel 2 ...

Page 11: ...ce if necessary refer to Maintenance section for procedure 5 Set Choke to the Closed position to help prevent atmospheric moisture from entering engine 6 After Generator is completely cooled move it to a clean dry location and cover with a suitable cover NOTE A small barbecue grill cover will work well 7 30118 Only Disconnect Battery Terminals for short term storage Remove battery for long term an...

Page 12: ... required until level reads full DO NOT OVERFILL AIR FILTER 1 Locate the Air Filter on the left side of the Generator Fig X 2 Unsnap the Cover Clips by lifting and rotating inward Remove foam air cleaner element 3 Wash the Element in a solution of household detergent and warm water 4 Rinse in clean water and allow to DRY THOROUGHLY 5 Soak the Element in clean engine oil then squeeze to remove exce...

Page 13: ...park Plug electrodes may be cleaned with a fine wire brush or a piece of P400 grit sandpaper folded over NOTE Blow off any remaining grit or dirt from the Spark Plug before reinstalling Foreign matter can damage the engine 6 Measure Spark Plug electrode gap with Spark Plug Gap Gauge before reinstalling The proper gap is 0 028 to 0 031 inch 0 70 to 0 80 mm 7 Install Spark Plug by threading in BY HA...

Page 14: ...ond most frequently encountered cause of generator problems is electrical overloading Overloading can cause poor running excessive fuel consumption and engine overheating resulting in permanent damage Always calculate your total electrical load in Watts or AMPS and make sure it does not exceed the constant generator output Problem Probable Cause Solution Engine stops while running and will not res...

Page 15: ...ket 30745 Fuel Filter Petcock Gasket ADDITIONAL ITEMS 30497 6 Circuit Transfer Switch 30498 10 Circuit Transfer Switch 12736Z Eastwood Fuel Stabilizer 70468 30 LED Retractable Worklight 70248 Rechargeable LED Worklight 30189 6 LED Penlight FOR 30118 7500 WATT GENERATOR 30724 Complete Carb Kit 30726 Air Filter 30728 Oil Cap 30729 Gas Cap 30741 Carb To Engine Gasket 30745 Fuel Filter Petcock Gasket ...

Page 16: ...unless there is a determination that there is a coverable repair Once the repair facility has determined the cause of the failure the repair facility will call 1 800 345 1178 with the authorization number to report their findings If there is a coverable repair Eastwood will cover all repair costs including diagnosis and parts Eastwood holds the right to send original equipment replacement parts to...

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