EASTMAN 4366 Adjustments Download Page 170

Page: 170 / 219

ADJUSTMENTS AND REPLACEMENTS

Replacements

06DEC05

AR4366-1

Page

170 of 219

Disconnect from the PMT BOARD:

•

CONNECTOR A5J1

•

CONNECTOR A5J2

H195_1167HC

CONNECTOR A5J1

A5J2

CONNECTOR

PMT BOARD

H195_1167HCA

Summary of Contents for 4366

Page 1: ... Replace Production HealthGroup ExternalAndInternal Publication No AR4366 1 06DEC05 Supersedes AR4366 1 29NOV04 ADJUSTMENTS AND REPLACEMENTS for the Kodak DirectView CR 500 SYSTEM Service Code 4366 Important Qualified service personnel must do these procedures H195_0016BC H195_0016BC ...

Page 2: ... if loss or damage is caused by Kodak s negligence or other fault This equipment includes parts and assemblies sensitive to damage from electrostatic discharge Use caution to prevent damage during all service procedures Description Page Table of Contents Adjustments 5 GALVO AY Center 5 FOLD MIRROR 10 COLLECTOR AY Tilt 22 GALVO BOARD 28 EXTRACTION PIN 35 SCREEN Skew 40 Replacements 46 FRONT COVER 4...

Page 3: ...AM DRIVE MOTOR 144 AC POWER MODULE 146 POWER SUPPLY 1 and POWER SUPPLY 2 148 S8 SCREEN ERASE SENSOR 151 S9 ERASE CAM SENSOR 153 M6 ERASE DRIVE MOTOR 155 ERASE LAMP RELAY 157 RP 3 DRIVE ROLLER 160 RP 3 PRESSURE ROLLER 162 ERASE LAMPS 164 SCREEN GUIDE ROLLER 167 PMT BOARD 169 SLOW SCAN AY 172 SLOW SCAN MOTOR 175 MECHANISM SYSTEM CONTROLLER MSC BOARD 177 COLLECTOR AY 179 FOLD MIRROR 182 GALVO BOARD 1...

Page 4: ...ADJUSTMENTS AND REPLACEMENTS 06DEC05 AR4366 1 Page 4 of 219 Setting the Calibration 203 ...

Page 5: ...Warning This equipment uses a visible red laser Prevent direct exposure to the laser beam 1 Remove FRONT COVER TOP COVER 2 SCREWS LASER SAFETY COVER Purpose To set the correct position of the laser beam Specification The laser beam is aligned with the TAB on the FOLD MIRROR Special Tools LASER SAFETY GOGGLES TL 5693 H195_1020GC COVER LASER SAFETY 2 SCREWS H195_1020GCA ...

Page 6: ...FILTER into the laser beam 4 Tighten the THUMBSCREW Important For systems with software version 4 1 you must have a Session ID for access to Service Functions and Diagnostics See SERVICE BULLETIN 843 5 At the main menu click Service Functions Diagnostics Galvo Test H195_1023GC THUMBSCREW H195_1023GCA LASER SAFETY FILTER ...

Page 7: ...06DEC05 AR4366 1 Page 7 of 219 Laser Warning This equipment uses a visible red laser Prevent direct exposure to the laser beam 6 At the Galvo Test screen click GALVO ALIGNMENT LASER ON Note The Galvo Alignment BUTTON changes to Galvo Centered ...

Page 8: ...justments 06DEC05 AR4366 1 Page 8 of 219 7 Check that the laser beam is aligned with the TAB on the FOLD MIRROR correct not correct H195_1163HC laser beam FOLD MIRROR laser beam TAB FOLD MIRROR FOLD MIRROR laser beam TAB H195_1163HCB ...

Page 9: ...CREW on the GALVO MOUNTING BRACKET 2 Rotate the GALVO until the laser beam is aligned with the center TAB on the FOLD MIRROR 3 Tighten the SCREW 4 Click Stop Galvo LASER OFF Postrequisites 1 Adjust the FOLD MIRROR correct not correct H195_1163HC H195_1163HCA TAB laser beam FOLD MIRROR FOLD MIRROR TAB laser beam FOLD MIRROR MOUNTING BRACKET GALVO laser beam SCREW GALVO GALVO CONNECTOR ...

Page 10: ...OR Adjustment Specification Prerequisites 1 Do the adjustment for the GALVO AY Center Purpose To align the laser beam with the PHOTODIODES on the PLATEN Specification The LED DS3 on the MECHANISM SYSTEM CONTROLLER MSC BOARD illuminates amber Special Tools LASER SAFETY GOGGLES TL 5693 ...

Page 11: ... Page 11 of 219 To Check Laser Warning This equipment uses a visible red laser Prevent direct exposure to the laser beam 1 Remove If necessary FRONT COVER If necessary TOP COVER 2 SCREWS LASER SAFETY COVER H195_1020GC COVER LASER SAFETY 2 SCREWS H195_1020GCA ...

Page 12: ... FILTER into the laser beam 4 Tighten the THUMBSCREW Important For systems with software version 4 1 you must have a Session ID for access to Service Functions and Diagnostics See SERVICE BULLETIN 843 5 At the main menu click Service Functions Diagnostics Galvo Test H195_1023GC THUMBSCREW H195_1023GCA LASER SAFETY FILTER ...

Page 13: ... 1 Page 13 of 219 Laser Warning This equipment uses a visible red laser Prevent direct exposure to the laser beam 6 Click LASER ON START GALVO Important The Error Code 16028 might occur Do not acknowledge this Error Code 7 Increase the Set Amplitude to 3900 ...

Page 14: ...ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 AR4366 1 Page 14 of 219 8 Check that the LED DS3 on the MSC BOARD illuminates amber H195_1061BC H195_1061BCB MSC BOARD LED DS3 ...

Page 15: ...RD ACCESS PANEL 3 Set the VOLTMETER to DC Possible damage from electrostatic discharge ESD 4 Connect the VOLTMETER on the GALVO BOARD to TP 13 TP 1 H195_1026HC TP1 TP10 U8 GALVO BD TP11 TP4 U4 U7 TP17 TP13 U9 TP16 TP15 U6 TP9 TP14 TP5 TP12 GALVO BOARD ACCESS PANEL R2 TP13 TP1 GALVO BOARD EMI BRACKET PANEL 6 SCREWS H195_1026HCC ...

Page 16: ...V DC 7 Remove the VOLTMETER 8 Install the GALVO BOARD ACCESS PANEL 9 Tighten the 6 SCREWS Important The THUMBSCREW adjusts the parallel position of the laser beam The ADJUSTING SCREW adjusts the tilt of the beam 10 On the FOLD MIRROR rotate both the THUMBSCREW and the ADJUSTING SCREW until the 2 SPRINGS are not compressed H195_1061BC THUMBSCREW ADJUSTING SCREW FOLD MIRROR 2 SPRINGS H195_1061BCE ...

Page 17: ...ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 AR4366 1 Page 17 of 219 H195_1061BC 2 SPRINGS H195_1061BCA FOLD MIRROR SCREW ADJUSTING MSC BOARD THUMBSCREW LED DS3 ...

Page 18: ...3 illuminates green S10 and S11 SENSORS the LED DS3 illuminates amber 11 Do a Tighten the THUMBSCREW until the LED DS3 on the MSC BOARD illuminates green b Using the THUMBSCREW to keep the LED DS3 illuminated green rotate the ADJUSTING SCREW until the LED DS3 illuminates amber c With the LED DS3 illuminated amber rotate both the THUMBSCREW and the ADJUSTING SCREW to place the beam in the center po...

Page 19: ...EC05 AR4366 1 Page 19 of 219 Laser Warning This equipment uses a visible red laser Prevent direct exposure to the laser beam 12 Click STOP GALVO LASER OFF 13 Remove 2 SCREWS LASER SAFETY COVER H195_1020GC COVER LASER SAFETY 2 SCREWS H195_1020GCA ...

Page 20: ... REPLACEMENTS Adjustments 06DEC05 AR4366 1 Page 20 of 219 14 Loosen the THUMBSCREW 15 Move the LASER SAFETY FILTER from the laser beam 16 Tighten the THUMBSCREW H195_1023GC THUMBSCREW H195_1023GCA LASER SAFETY FILTER ...

Page 21: ...AND REPLACEMENTS Adjustments 06DEC05 AR4366 1 Page 21 of 219 17 Install LASER SAFETY COVER 2 SCREWS Postrequisites 1 Do the adjustment for the COLLECTOR AY Tilt H195_1020GC COVER LASER SAFETY 2 SCREWS H195_1020GCA ...

Page 22: ... into the laser beam 1 Adjust GALVO AY Center FOLD MIRROR To Check You cannot check this adjustment To Adjust 1 Remove FRONT COVER TOP COVER Caution Dangerous Voltage 2 Energize the system Purpose To set the position of the COLLECTOR AY Specification The LEDs Illuminate amber when the COLLECTOR AY is moved to the center position using the Scan Line Bow Magnitude Special Tools None ...

Page 23: ...ware version 4 1 you must have a Session ID for access to Service Functions and Diagnostics See SERVICE BULLETIN 843 3 At the main menu click Service Functions Diagnostics Galvo Test START GALVO LASER ON Important The Error Code 16028 might occur disregard the Error Code 4 Set the Galvo Amplitude to 3900 ...

Page 24: ...Loosen the LOCKING TAB on the COLLECTOR TILT ADJUSTING NUT 8 Rotate the COLLECTOR TILT SCREW clockwise 30 40 rotations until the LEDs illuminate red green or no color Yes No Continue with Step 7 a Do the adjustment for the FOLD MIRROR b Do Steps 2 6 again H195_1104HC H195_1104HCA COLLECTOR TILT SCREW LOCKING TAB COLLECTOR TILT ADJUSTING NUT LEDs ...

Page 25: ... the COLLECTOR TILT SCREW counterclockwise and record the number of rotations until the LEDs change from amber to red green or no color Note The number of rotations is approximately 70 100 11 To obtain the center position of the COLLECTOR AY do the following formula number of rotations from Step 10 2 example 74 rotations 2 37 12 Remove 2 SCREWS LASER SAFETY COVER H195_1020GC COVER LASER SAFETY 2 S...

Page 26: ...he FASTSCAN and record the Scan Line Bow Magnitude from the STICKER 14 Install LASER SAFETY COVER 2 SCREWS H195_1105BC Power High Voltage High Datecode Scan Line Bow Voltage Low Power Low Magnitude mW V mW V microns H195_1105BCA FASTSCAN SCAN LINE BOW STICKER H195_1020GC COVER LASER SAFETY 2 SCREWS H195_1020GCA ...

Page 27: ...ine the new number of rotations for the COLLECTOR TILT SCREW see the examples Example 1 number of rotations 74 2 37 number of rotations for Scan Line Bow Magnitude 120 40 3 new number of rotations 37 3 34 rotations Example 2 If you rotated the COLLECTOR TILT SCREW 74 rotations and the Scan Line Bow Magnitude is 120 um rotate the COLLECTOR TILT SCREW clockwise until the LEDs illuminate amber then c...

Page 28: ... Tilt To Check 1 You cannot check this adjustment To Adjust Laser Warning This equipment uses a visible red laser Prevent direct exposure to the laser beam Purpose To obtain the correct Amplitude of the Collector Profile Screen Specification The Amplitude of the Collector Profile Screen for the 35 x 43 F size SCREEN is 3000 100 The leading edge Peak on the GALVO PLOT CURVE is correct See the graph...

Page 29: ... BOARD ACCESS PANEL 3 Set the VOLTMETER to DC Possible damage from electrostatic discharge ESD 4 Connect the VOLTMETER on the GALVO BOARD to TP 13 TP 1 H195_1026HC TP1 TP10 U8 GALVO BD TP11 TP4 U4 U7 TP17 TP13 U9 TP16 TP15 U6 TP9 TP14 TP5 TP12 H195_1026HCB R1 R2 R112 TP13 TP1 GALVO BOARD EMI BRACKET PANEL 6 SCREWS ...

Page 30: ...1 Page 30 of 219 Important For systems with software version 4 1 you must have a Session ID for access to Service Functions and Diagnostics See SERVICE BULLETIN 843 5 At the main menu click Service Functions Diagnostics Galvo Plot Start Galvo Plot 35 x 43 F ...

Page 31: ...el back until the leading edge Peak on the GALVO PLOT CURVE matches the horizontal level 8 Click BACK Galvo Test Start Galvo 9 Set the VOLTMETER to AC Yes No Advance to Step 8 Continue with Step 7 H195_0064BC 2 236 2 396 2 556 2 716 2 876 3 035 3 195 Velocity 1 917 2 077 Not Correct 2 236 2 396 2 556 2 716 2 876 3 035 3 195 Velocity 1 917 2 077 Not Correct Correct 1 917 2 077 2 236 2 396 2 556 2 7...

Page 32: ...alvo Plot START GALVO PLOT 35 x 43 F 12 Is the leading edge Peak on the GALVO PLOT CURVE correct Yes No Continue with Step 13 Do Steps 7 12 again H195_0064BC 2 236 2 396 2 556 2 716 2 876 3 035 3 195 Velocity 1 917 2 077 Not Correct 2 236 2 396 2 556 2 716 2 876 3 035 3 195 Velocity 1 917 2 077 Not Correct Correct 1 917 2 077 2 236 2 396 2 556 2 716 2 876 3 035 3 195 Velocity Peak horizontal level...

Page 33: ... Page 33 of 219 13 Using the 35 x 43 cm CASSETTE do the following Preparing the CASSETTES Preparing the Room Preparing the Equipment Cleaning the PHOSPHOR SCREEN Exposing the CASSETTE Doing a Calibration for the Scan 14 Click GET COLLECTOR PROFILES 35 x 43 F ...

Page 34: ...T PANEL 6 SCREWS FRONT COVER TOP COVER Postrequisites 1 None Yes No a Click BACK b Advance to Step 18 Continue with Step 16 Too Low Too High a Set the VOLTMETER to DC b Rotate R2 to increase the DC voltage by 150 mV for every 100 counts c Do Steps 5 15 again a Set the VOLTMETER to DC b Rotate R2 to decrease the DC voltage by 150 mV for every 100 counts c Do Steps 5 15 again ...

Page 35: ... must have a Session ID for access to Service Functions and Diagnostics See SERVICE BULLETIN 843 1 At the Main Menu click Service Functions Diagnostics Individual Component Control EXTEND 2 Under PIN EXTRACTION click EXTEND Purpose To set the correct position of the EXTRACTION PIN Specification The distance between the MECH PLATE and the surface outside of the FEED PIN is 143 0 25 mm 5 667 0 010 i...

Page 36: ...43 0 25 mm 5 667 0 010 in To Adjust 1 Loosen the LOCKING SCREW on the FEED MOTOR HOME SENSOR FLAG 2 Rotate the ADJUSTING SCREW clockwise or counterclockwise 3 Under FEED MOTOR click EXTRACT HOME 4 Click RESET 5 Wait until the RESET is completed H195_1018GC SCREW LOCKING SCREW ADJUSTING FEED PIN 5 667 143 RULER H195_1018GCA MECH PLATE MOUNTING SCREW FEED MOTOR HOME SENSOR FLAG 0 25 mm _ 0 010 in _ ...

Page 37: ...MECH PLATE and the center of the FEED PIN is 143 0 25 mm 5 667 0 010 in 7 Is the distance correct 8 Tighten the LOCKING SCREW 9 Click BACK TRANSPORT 10 Install the CASSETTE into the FEED TRAY Yes No Continue with Step 8 Do Steps 2 7 again H195_1019GC 3 5 x 4 3 C M T U B E S I D E CASSETTE TRAY FEED H195_1019GCA ...

Page 38: ...PLACEMENTS Adjustments 06DEC05 AR4366 1 Page 38 of 219 11 Click or until 1 displays Cycle given number of times 12 Did the system complete the cycle 13 Remove the CASSETTE Yes No Continue with Step 13 Do Steps 1 7 again ...

Page 39: ...the CASSETTE DOOR and LATCH closed 15 Do Steps 11 12 for all size CASSETTES Postrequisites None Yes No Continue with Step 15 a Do Steps 1 7 again b Use Diagnostics to correct the problem T U B E S I D E H195_1193BC LATCH open close CR 500 SYSTEM CASSETTE CASSETTE DOOR H195_1193BCA ...

Page 40: ...er indications that the SCREEN has excessive skew are white marks at the entrance to the CASSETTE damaged corners on the trail edge of the SCREEN debris in the CASSETTE excessive error codes 12302 excessive error codes 12267 1 Remove FRONT COVER TOP COVER 10 SCREWS BACK COVER Purpose To remove the skew from the SCREEN during EXTRACTION and RETURN Specification Both sides of the SCREEN must be the ...

Page 41: ... to stop in the ERASE position Important The distance from the FLANGE to the top of the SCREEN is approximately 290 310 mm 11 4 12 2 in 6 Use the RULER to measure the distance from the FLANGE to the top of SCREEN on each side of the SCREEN 7 Record the measurement for each side of the SCREEN ACCESS DOOR SIDE NON ACCESS DOOR SIDE 8 Click Return Screen Latch Cassette Release Cassette H195_1206GC DOO...

Page 42: ...ents recorded in Step 7 12 Is the difference in the measurement between the 2 sides of the SCREEN 3 0 mm 0 12 in for any of the 3 times 13 Remove 4 SCREWS CASSETTE TOP 14 Insert the CASSETTE into the CR 500 SYSTEM Yes No Continue with Step 13 Advance to Step 6 Note The SCREEN does not have skew T U B E S I D E H195_1197AC CASSETTE TOP 4 SCREWS H195_1197ACB ...

Page 43: ...CREEN to stop in the ERASE position 17 Click Return Screen Important If the corner of the SCREEN hits the RAIL the SCREEN has excessive skew 18 Observe the SCREEN returning to the CASSETTE 19 Click Latch Cassette Release Cassette 20 If necessary do Step 15 Step 19 to check the skew again H195_1207GC H195_1207GCA SCREEN CASSETTE RAIL corner ...

Page 44: ...S DOOR SIDE NON ACCESS DOOR SIDE 3 On the side lowest in measurement bend the TAB approximately 1 6 mm 0 06 in to increase the tension in the SPRING 4 Install ERASE AY TOP COVER 2 SCREWS ERASE AY ERASE LAMP HOUSING AY 5 Do the procedure To Check again to determine if the skew is repaired 6 Install BACK COVER 10 SCREWS TOP COVER FRONT COVER H195_1208GC H195_1208GCA ERASE AY NON ACCESS DOOR SIDE TAB...

Page 45: ...ADJUSTMENTS AND REPLACEMENTS Adjustments 06DEC05 AR4366 1 Page 45 of 219 Postrequisites None ...

Page 46: ...t uses a visible red laser Prevent direct exposure to the laser beam 1 Remove 2 SCREWS FRONT COVER To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None H195_1017AC H195_1017ACA 2 SCREWS FRONT COVER ...

Page 47: ...R To Remove 1 Disconnect the OPERATOR INTERFACE CABLE CONNECTOR J101 Laser Warning This equipment uses a visible red laser Prevent direct exposure to the laser beam 2 Remove 2 front SCREWS 2 WASHERS H195_1021BC 2 WASHERS 2 WASHERS CABLE CONNECTOR J101 OPERATOR INTERFACE H195_1021BCA TOP COVER 2 back SCREWS 2 front SCREWS ...

Page 48: ...48 of 219 2 back SCREWS 2 WASHERS TOP COVER To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None ...

Page 49: ...f 219 CPU Prerequisites To Remove 1 None Important For systems with software version 4 1 you must have a Session ID for access to Service Functions and Diagnostics See SERVICE BULLETIN 843 2 At the main menu click Service Functions Diagnostics Display Software Versions ...

Page 50: ...__________________________________ SSC Boot ______________________________________ SSC Board Fixed Application ______________________________________ SSC Product Application ______________________________________ D Board ______________________________________ MIM ______________________________________ Inbox Build ______________________________________ Diagnostics __________________________________...

Page 51: ...AS IP Address Range ______________________________________ Network Speed Duplex ______________________________________ 6 Click MAIN MENU 7 If necessary for access to the HOSPITAL INFORMATION SYSTEM HIS REMOTE INFORMATION SYSTEM RIS information click Key Operator Functions System Configuration HIS RIS Broker Configuration Polling Configuration 8 Record the HIS RIS information PACS Broker AE Title P...

Page 52: ... Replacements 06DEC05 AR4366 1 Page 52 of 219 Caution Dangerous Voltage 10 De energize the CR 500 SYSTEM H195_1195BC COM 4 POWER COM 3 NETWORK INTERNAL COM 2 MOUSE KEYBOARD COM 1 MONITOR MOTHER BOARD CUSTOMER NETWORK H195_1195BCA ...

Page 53: ...nect the following CABLES CABLE From 2 4 GHz Computer From 3 0 GHz Computer UPS CABLE COM 1 COM 1 HOSPITAL NETWORK CABLE CUSTOMER NETWORK CUSTOMER NETWORK INTERNAL NETWORK CABLE INTERNAL NETWORK INTERNAL NETWORK MONITOR CABLE MONITOR MONITOR MOUSE CABLE MOUSE MOUSE KEYBOARD CABLE KEYBOARD KEYBOARD POWER POWER POWER MODEM optional COM 2 COM 4 BAR CODE READER optional KEYBOARD COM 3 KEYBOARD COM 3 ...

Page 54: ...ge 54 of 219 12 Remove the CPU To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure H195_0016BC H195_0016BCA CPU ...

Page 55: ...trequisites 1 Restore all customer configurations See Publication Procedure For system software version 4 10 SOFTWARE INSTRUCTIONS for the RECOVERY KIT V4 1 SI3519 8 For system software version 3 6 SOFTWARE INSTRUCTIONS for the RECOVERY KIT V3 6 SI4366 1 Restoring the Parameters ...

Page 56: ...isites 1 None To Remove 1 Indicate to the customer that all images will be erased Important For systems with software version 4 1 you must have a Session ID for access to Service Functions and Diagnostics See SERVICE BULLETIN 843 2 At the main menu click Service Functions Network Configuration ...

Page 57: ...ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366 1 Page 57 of 219 ...

Page 58: ..._________________ Network Speed Duplex ______________________________________ 4 Click MAIN MENU 5 If necessary for access to the HIS RIS information click Key Operator Functions System Configuration HIS RIS Broker Configuration Polling Configuration 6 Record the HIS RIS information PACS Broker AE Title PACS Broker IP Address PACS Broker Port PACS Broker Modality Station Name AE Title s 7 Record th...

Page 59: ...REPLACEMENTS Replacements 06DEC05 AR4366 1 Page 59 of 219 10 Click SAVE ALL CONFIGS 11 Remove the USER PREFERENCE DISKETTE 12 Click MAIN MENU Caution Dangerous Voltage 13 De energize the CR 500 SYSTEM 14 Remove the CPU ...

Page 60: ...ments 06DEC05 AR4366 1 Page 60 of 219 Possible damage from electrostatic discharge ESD 15 Press the 2 BUTTONS on the CPU COVER and remove it H195_1092AC H195_1092ACA 2 BUTTONS CPU COVER CPU H195_1092AC H195_1092ACA 2 BUTTONS CPU COVER CPU ...

Page 61: ...05 AR4366 1 Page 61 of 219 16 Remove 2 SCREWS HARD DRIVE BRACKET 17 Disconnect RIBBON CABLE POWER CABLE 18 Remove 4 SCREWS keep HARD DRIVE discard H177_0704HC BRACKET HARD DRIVE CPU 2 SCREWS H177_0704HCA 4 SCREWS CABLE CABLE POWER RIBBON HARD DRIVE ...

Page 62: ... 1 Page 62 of 219 19 Check that the CONNECTOR J26 is seated correctly Note If CONNECTOR J26 is not seated correctly you might receive the following message 1962 No operating system found Press F1 to start boot sequence H177_0708HC H177_0708HCA CONNECTOR J26 ...

Page 63: ... You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Install the new HARD DRIVE with the existing 4 SCREWS H177_0704HC BRACKET HARD DRIVE CPU 2 SCREWS H177_0704HCA 4 SCREWS CABLE CABLE POWER RIBBON HARD DRIVE ...

Page 64: ...Install RIBBON CABLE POWER CABLE HARD DRIVE BRACKET 2 SCREWS 3 Install CPU COVER CPU Caution Dangerous Voltage 4 Energize the CR 500 SYSTEM 5 Wait until the main menu displays 6 Insert the USER PREFERENCES DISK stored at the customer site H195_1092AC H195_1092ACB CPU COVER CPU ...

Page 65: ...trequisites 1 Restore all customer configurations See Publication Procedure For system software version 4 10 SOFTWARE INSTRUCTIONS for the RECOVERY KIT V4 1 SI3519 8 For system software version 3 6 SOFTWARE INSTRUCTIONS for the RECOVERY KIT V3 6 SI4366 1 Restoring the Parameters ...

Page 66: ...05 AR4366 1 Page 66 of 219 EXTRACTION PIN Prerequisites 1 Remove FRONT COVER TOP COVER To Remove Caution Dangerous Voltage 1 Remove 6 SCREWS FRONT PANEL 4 SCREWS LEFT SIDE PANEL H195_1022AC 4 SCREWS PANEL LEFT SIDE FRONT PANEL 6 SCREWS H195_1022ACB ...

Page 67: ...PIN To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None H195_1025BC SPRING EXTRACTION PIN H195_1025BCA EXTRACTION PIN SPRING H195_1025BC SPRING EXTRACTION PIN H195_1025BCA EXTRACTION PIN SPRING ...

Page 68: ...erequisites 1 Remove FRONT COVER TOP COVER To Remove 1 Disconnect the CONNECTOR 2 Remove 2 SCREWS if necessary S1 S4 LEFT DETECTOR SENSOR BOARD if necessary S12 S13 RIGHT DETECTOR SENSOR BOARD H195_1062HC H195_1062HCA 2 SCREWS S1 S4 LEFT DETECTOR SENSOR BD CONNECTOR 2 SCREWS CONNECTOR S12 S13 RIGHT DETECTOR SENSOR BD ...

Page 69: ...05 AR4366 1 Page 69 of 219 To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None ...

Page 70: ...ace the CASSETTE INTERFACE AY on a flat surface 2 Disconnect the CONNECTOR 3 Remove 2 SCREWS if necessary S1 S4 LEFT EMITTER SENSOR BOARD if necessary S12 S13 RIGHT EMITTER SENSOR BOARD To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS H195_1027GC S1 S4 LEFT EMITTER SENSOR S12 S13 RIGHT EMITTER SENSOR INTERFACE AY CASSETTE CO...

Page 71: ...ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366 1 Page 71 of 219 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None ...

Page 72: ...R4366 1 Page 72 of 219 CASSETTE INTERFACE AY Prerequisites 1 Remove FRONT COVER TOP COVER To Remove Caution Dangerous Voltage 1 De energize the system 2 Remove 6 SCREWS FRONT PANEL H195_1110HC H195_1110HCA FRONT PANEL 6 SCREWS NETWORK CABLE POWER CABLE ...

Page 73: ...e the 2 CASSETTE GUIDES to the center position of the CASSETTE INTERFACE AY 4 Fasten the WIRE TIE to the 2 CASSETTE GUIDES H195_1118AC H195_1118ACB center position center position CASSETTE INTERFACE AY WIRE TIE 2 CASSETTE GUIDES LIGHT LOCK SEALS H195_1109HC GUIDES CASSETTE CONNECTOR A1J10 CONNECTOR A1P2 CONNECTOR A1P1 2 SCREWS CASSETTE INTERFACE AY LIGHT LOCK SEALS CLIP H195_1109HCA SCREW ...

Page 74: ...revent damage to the LIGHT LOCK SEALS The CASSETTE GUIDES must be in the center position 7 Remove 2 SCREWS CASSETTE INTERFACE AY 8 Place the CASSETTE INTERFACE AY on a flat surface To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites N...

Page 75: ...SETTE INTERFACE AY To Remove Important You might have to cut the WIRE TIE to install the TOOL 6F9611 1 If necessary cut the WIRE TIE 2 Install TOOL 6F9611 on to the CASSETTE GUIDES C CLAMP on to the TOOL and the CASSETTE INTERFACE AY H195_1174AC INTERFACE AY CASSETTE GUIDES CASSETTE C CLAMP TOOL WIRE TIE H195_1174ACA ...

Page 76: ...und wire 5 Remove the GUIDE MOTOR To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None H195_1028GC CONNECTOR 4 NUTS GUIDE MOTOR ground wire H195_1028GCA ...

Page 77: ...DEC05 AR4366 1 Page 77 of 219 M9 LEFT CASSETTE CLAMP MOTOR Prerequisites 1 Remove FRONT COVER TOP COVER CASSETTE INTERFACE AY To Remove Important The CASSETTE GUIDES must be moved to the center of the CASSETTE INTERFACE AY fastened with WIRE TIES ...

Page 78: ...eplacements 06DEC05 AR4366 1 Page 78 of 219 1 Disconnect CONNECTOR M9J1 ground wire 2 Remove the 4 SCREWS 3 Remove the LEFT CASSETTE CLAMP MOTOR H195_1063HC H195_1063HCD ground wire 4 SCREWS CONNECTOR M9J1 LEFT CASSETTE CLAMP MOTOR ...

Page 79: ...05 AR4366 1 Page 79 of 219 To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None ...

Page 80: ...placements 06DEC05 AR4366 1 Page 80 of 219 M3 FEED DRIVE MOTOR Prerequisites 1 Remove the CASSETTE INTERFACE AY To Remove Important The CASSETTE GUIDES must be moved to the center of the CASSETTE INTERFACE AY fastened with WIRE TIES ...

Page 81: ...JUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366 1 Page 81 of 219 1 Disconnect the CONNECTOR M3J1 2 Remove 4 SCREWS FEED DRIVE MOTOR H195_1063HC CONNECTOR M3J1 FEED DRIVE MOTOR 4 SCREWS H195_1063HCE ...

Page 82: ...05 AR4366 1 Page 82 of 219 To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None ...

Page 83: ... Replacements 06DEC05 AR4366 1 Page 83 of 219 LEFT CARRIAGE AY Prerequisites 1 Remove the M3 FEED DRIVE MOTOR To Remove 1 Remove 2 SCREWS RIGHT CARRIAGE AY H195_1182GC INTERFACE AY CASSETTE 2 SCREWS RIGHT CARRIAGE AY H195_1182GCA ...

Page 84: ...05 AR4366 1 Page 84 of 219 To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None ...

Page 85: ...LEFT CASSETTE CLAMP DRIVE BELT Prerequisites 1 Remove M9 LEFT CASSETTE CLAMP MOTOR M3 FEED DRIVE MOTOR LEFT CARRIAGE AY To Remove 1 Move the BEARING down the SHAFT from the BRACKET H195_1117HC BRACKET SHAFT DRIVE BELT LEFT CASSETTE BEARING CLAMP AY E RING H195_1117HCA WASHER ...

Page 86: ...ove E RING WASHER CLAMP AY LEFT CASSETTE CLAMP DRIVE BELT To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None ...

Page 87: ...of 219 M2 PIN EXTRACT MOTOR Prerequisites 1 Remove FRONT COVER TOP COVER LEFT CARRIAGE AY To Remove 1 Disconnect the CONNECTOR M2J1 2 Remove SPRING 4 SCREWS M2 PIN EXTRACT MOTOR H195_1065GC H195_1065GCA ground wire 4 SCREWS M2 PIN EXTRACTION MOTOR CONNECTOR M2J1 SPRING ...

Page 88: ...05 AR4366 1 Page 88 of 219 To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None ...

Page 89: ...T CLAMP MOTOR Prerequisites 1 Remove FRONT COVER TOP COVER CASSETTE INTERFACE AY To Remove 1 Disconnect the CONNECTOR M10J1 2 Remove from the RIGHT CARRIAGE AY 4 SCREWS M10 PIN EXTRACT MOTOR H195_1183GC M10 PIN EXTRACTION MOTOR 4 SCREWS CONNECTOR M10J1 RIGHT CARRIAGE AY H195_1183GCA ...

Page 90: ...05 AR4366 1 Page 90 of 219 To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None ...

Page 91: ...nts 06DEC05 AR4366 1 Page 91 of 219 RIGHT CARRIAGE AY Prerequisites 1 Remove FRONT COVER TOP COVER CASSETTE INTERFACE AY To Remove 1 Remove 2 SCREWS RIGHT CARRIAGE AY H195_1181GC INTERFACE AY CASSETTE RIGHT CARRIAGE AY 2 SCREWS H195_1181GCA ...

Page 92: ...05 AR4366 1 Page 92 of 219 To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None ...

Page 93: ...acements 06DEC05 AR4366 1 Page 93 of 219 S5 FEED SENSOR Prerequisites 1 Remove FRONT COVER TOP COVER To Remove 1 Disconnect the CONNECTOR S5 J1 2 Remove SCREW S5 FEED SENSOR H195_1114GC SCREW S5 J1 CONNECTOR H195_1114GCA S5 FEED SENSOR ...

Page 94: ...19 To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites 1 Do the adjustment procedure for the EXTRACTION PIN ...

Page 95: ...D REPLACEMENTS Replacements 06DEC05 AR4366 1 Page 95 of 219 S14 PIN EXTRACTION SENSOR Prerequisites 1 Remove FRONT COVER TOP COVER CASSETTE INTERFACE AY To Remove 1 Cut the WIRE TIE H195_1118AC WIRE TIE H195_1118ACD ...

Page 96: ...S AND REPLACEMENTS Replacements 06DEC05 AR4366 1 Page 96 of 219 2 Disconnect the CONNECTOR S14 J1 3 Remove SCREW S14 PIN EXTRACTION SENSOR H195_1115GC H195_1115GCA SCREW CONNECTOR S14 J1 S14 PIN EXTRACTION SENSOR ...

Page 97: ...tant You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Install S14 PIN EXTRACTION SENSOR SCREW 2 Tighten the SCREW to 21 in lb 3 Connect the CONNECTOR S14 J1 Postrequisites 1 Do the adjustment procedure for the EXTRACTION PIN H195_1118AC H195_1118ACC center position center position CASSETTE INTERFACE AY WIRE T...

Page 98: ...19 RP 1 PRESSURE ROLLER Prerequisites 1 Remove the SLOW SCAN AY To Remove 1 Remove RP 1 CAM DRIVE BELT TENSION SPRING 2 CABLES 2 C RINGS 2 BEARINGS RP 1 IDLER ROLLER H195_1155HC RP 1 IDLER ROLLER 2 BEARINGS 2 C RINGS 2 CABLES TENSION SPRING DRIVE BELT RP 1 CAM H195_1155HCA ...

Page 99: ... 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 If necessary use EMERY CLOTH to remove any debris from the ends of the new RP 1 IDLER SHAFT 2 Reverse the steps in the removal procedure Postrequisites 1 Adjust FOLD MIRROR COLLECTOR AY Tilt 2 Do Setting the Calibration ...

Page 100: ...TS Replacements 06DEC05 AR4366 1 Page 100 of 219 RP 1 DRIVE ROLLER Prerequisites 1 Remove ERASE AY SLOW SCAN AY To Remove 1 Remove BELT E RING TENSION SPRING 2 CABLES H195_1157BC H195_1157BCA BELT E RING 2 CABLES TENSION SPRING ...

Page 101: ...REPLACEMENTS Replacements 06DEC05 AR4366 1 Page 101 of 219 2 Use the PULLEY PULLER 6F6933 to remove the RP 1 DRIVE PULLEY 3 Remove the PIN H195_1158BC PULLEY RP 1 DRIVE PULLEY PULLER PIN PULLEY RP 1 DRIVE H195_1158BCA ...

Page 102: ...6DEC05 AR4366 1 Page 102 of 219 4 Move BEARING to the inside of the SLOW SCAN AY RP 1 DRIVE ROLLER to the left 5 Remove RP 1 DRIVE ROLLER 2 BEARINGS SPRING H195_1159BC inside SLOW SCAN AY H195_1159BCA BEARING 2 BEARINGS SPRING RP 1 DRIVE ROLLER ...

Page 103: ...WS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the Steps 5 4 in the removal procedure 2 Apply Loctite 641 to the end of the RP1 DRIVE ROLLER 3 Install PIN RP1 DRIVE PULLEY Postrequisites 1 Adjust FOLD MIRROR COLLECTOR AY Tilt 2 Do Setting the Calibration H195_1175AC H195_1175ACA RP 1 DRIVE ROLLER RP 1 DRIVE PULLEY PIN ...

Page 104: ... 104 of 219 RP 2 PRESSURE ROLLER Prerequisites 1 Remove SLOW SCAN AY COLLECTOR AY To Remove Important One SCREW is under the SLOW SCAN BACK PANEL 1 Remove BELT 14 SCREWS H195_1041HC SCREW BELT 14 SCREWS SLOW SCAN BACK PANEL H195_1041HCA 8 WIRE TIES CONNECTOR A11J2 ...

Page 105: ...eplacements 06DEC05 AR4366 1 Page 105 of 219 2 Remove CONNECTOR A11J2 from the SLOW SCAN BACK PANEL 8 WIRE TIES SLOW SCAN BACK PANEL H195_1152HC H195_1152HCA WEDGE AY C RING LOCKING TAB SCREW PIN BEARING WEDGE ADJUSTING NUT BUSHING ...

Page 106: ...LACEMENTS Replacements 06DEC05 AR4366 1 Page 106 of 219 3 Remove SCREW from the LOCKING TAB LOCKING TAB C RING 4 Move the WEDGE AY toward the WEDGE ADJUSTMENT NUT 5 Remove PIN WEDGE ADJUSTMENT NUT BEARING BUSHING WEDGE AY ...

Page 107: ...S Replacements 06DEC05 AR4366 1 Page 107 of 219 6 Remove the RP 2 CAM BELT 7 Rotate the RP 2 PULLEY to release the tension of the RP 2 SPRING 8 Remove the RP 2 SPRING H195_1176HC RP 2 SPRING H195_1176HCA RP 2 CAM BELT RP 2 PULLEY ...

Page 108: ... 219 9 Remove 2 SCREWS LIGHT LOCK COVER 10 Rotate the RP 2 PRESSURE ROLLER to align the 2 ends with the 2 holes 11 Remove 2 C RINGS 2 BEARINGS RP 2 PRESSURE ROLLER H195_1185HC 2 ends 2 holes 2 BEARINGS 2 C RINGS 2 SCREWS LIGHT LOCK COVER RP 2 PRESSURE ROLLER H195_1185HCA ...

Page 109: ... WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure 2 Tighten the SCREWS for the LIGHT LOCK COVER removed in Step 9 to 7 in lb Postrequisites 1 Adjust FOLD MIRROR COLLECTOR AY Tilt 2 Do Setting the Calibration ...

Page 110: ...EMENTS Replacements 06DEC05 AR4366 1 Page 110 of 219 RP 2 DRIVE ROLLER Prerequisites 1 Remove SLOW SCAN AY COLLECTOR AY To Remove H195_1041HC SCREW BELT 14 SCREWS SLOW SCAN BACK PANEL H195_1041HCA 8 WIRE TIES CONNECTOR A11J2 ...

Page 111: ...ements 06DEC05 AR4366 1 Page 111 of 219 1 Remove BELT 8 WIRE TIES SCREW from under the SLOW SCAN BACK PANEL 14 SCREWS SLOW SCAN BACK PANEL H195_1152HC H195_1152HCA WEDGE AY C RING LOCKING TAB SCREW PIN BEARING WEDGE ADJUSTING NUT BUSHING ...

Page 112: ...LACEMENTS Replacements 06DEC05 AR4366 1 Page 112 of 219 2 Remove SCREW from the LOCKING TAB LOCKING TAB C RING 3 Move the WEDGE AY toward the WEDGE ADJUSTMENT NUT 4 Remove PIN WEDGE ADJUSTMENT NUT BEARING BUSHING WEDGE AY ...

Page 113: ...ACEMENTS Replacements 06DEC05 AR4366 1 Page 113 of 219 5 Remove the RP 2 CAM BELT 6 Rotate the RP 2 PULLEY to release the tension of the RP 2 SPRING 7 Remove the RP 2 SPRING H195_1134DC RP 2 PULLEY RP 2 SPRING H195_1134DCA ...

Page 114: ...USTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366 1 Page 114 of 219 8 Hold the RP 2 DRIVE PULLEY and rotate the KNOB counterclockwise 9 Remove the KNOB H195_1092AC H195_1092ACA 2 BUTTONS CPU COVER CPU ...

Page 115: ... 11 Rotate the RP 2 PRESSURE ROLLER up to the service position 12 Remove SPACER E RING 13 Use the PULLEY PULLER to remove the RP 2 DRIVE PULLEY H195_1184HC ROLLER RP 2 DRIVE 2 RINGS 2 BEARINGS RP 2 DRIVE PULLEY SPACER 2 SCREWS LIGHT LOCK COVER H195_1184HCA ROLLER RP 2 PRESSURE E RING E RING PULLEY PULLER PULLEY ...

Page 116: ...ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366 1 Page 116 of 219 14 Remove PIN 2 E RINGS 2 BEARINGS RP 2 DRIVE ROLLER ...

Page 117: ...T 20 size Torx SCREWS Do not install RP 2 DRIVE PULLEY KNOB 1 Reverse the steps in the removal procedure 2 Tighten the SCREWS for the LIGHT LOCK COVER removed in Step 10 to 7 in lb 3 Apply Loctite 641 to the RP 2 DRIVE PULLEY 4 Install the RP 2 DRIVE PULLEY 5 Apply Loctite 242 to the RP 2 DRIVE PULLEY 6 Install the KNOB H195_1177GC SPACER E RING PULLEY RP 2 DRIVE KNOB BELT H195_1177GCA Loctite 641...

Page 118: ...ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366 1 Page 118 of 219 Postrequisites 1 Adjust FOLD MIRROR COLLECTOR AY Tilt 2 Do Setting the Calibration ...

Page 119: ...TS Replacements 06DEC05 AR4366 1 Page 119 of 219 RP 1 ARM Prerequisites 1 Remove SLOW SCAN AY COLLECTOR AY RP 1 PRESSURE ROLLER To Remove H195_1187HC H195_1187HCA E RING E RING RP 1 ARM RP 1 ARM BRACKET 2 SCREWS BRACKET 2 SCREWS ...

Page 120: ...P 1 ARM 2 Do Step 1 for the other RP 1 ARM To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites 1 Adjust FOLD MIRROR COLLECTOR AY Tilt 2 Do Setting the Calibration ...

Page 121: ...DEC05 AR4366 1 Page 121 of 219 RP 2 ARM Prerequisites 1 Remove SLOW SCAN AY COLLECTOR AY RP 2 PRESSURE ROLLER To Remove H195_1186HC H195_1186HCA service position RP 2 ARM 2 SCREWS E RING 2 SCREWS E RING RP 2 ARM BRACKET BRACKET 2 SCREWS 2 SCREWS ...

Page 122: ...T 2 SCREWS from the RP 2 ARM 2 RP 2 ARM 3 Do Steps 1 2 for the other RP 2 ARM To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites 1 Adjust FOLD MIRROR COLLECTOR AY Tilt 2 Do Setting the Calibration ...

Page 123: ... 06DEC05 AR4366 1 Page 123 of 219 RP 1 and RP 2 DRIVE BELTS Prerequisites 1 Remove the SLOW SCAN AY To Remove 1 Release the tension on the BELTS 2 Remove RP 1 DRIVE BELT RP 2 DRIVE BELT H195_1047GC BELT RP 2 DRIVE RP 1 DRIVE BELT H195_1047GCA ...

Page 124: ...5 AR4366 1 Page 124 of 219 To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None ...

Page 125: ...eplacements 06DEC05 AR4366 1 Page 125 of 219 DRIVE BELT TENSIONER Prerequisites 1 Remove the SLOW SCAN AY To Remove 1 Remove DRIVE BELT 2 SCREWS DRIVE BELT TENSIONER H195_1048GC TENSIONER DRIVE BELT DRIVE BELT 2 SCREWS H195_1048GCA ...

Page 126: ...5 AR4366 1 Page 126 of 219 To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None ...

Page 127: ...at surface Caution The weight of the SLOW SCAN AY is 20 kg 45 lb The PMTs must not touch the 2 CASSETTES 2 Place the SLOW SCAN AY on the 2 CASSETTES at the edge with the PMTs down H195_1050HC H195_1050HCA CONNECTOR S10J1 RP 2 CAM MOTOR RP 1 CAM MOTOR 6 SCREWS 2 BELTS CONNECTOR M5J1 CONNECTOR M11J1 6 SCREWS SLOW SCAN BOTTOM COVER PMTs 2 CASSETTES 2 CASSETTES PMTs SLOW SCAN AY ...

Page 128: ...e RP 1 and RP 2 CAM MOTORS 4 Disconnect the CONNECTOR M11J1 5 Remove the RP 1 CAM MOTOR 6 Disconnect the CONNECTOR M5J1 7 Remove the RP 2 CAM MOTOR To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites 1 Adjust FOLD MIRROR COLLECTOR AY ...

Page 129: ...129 of 219 SENSORS S10 and S11 Prerequisites 1 Remove the SLOW SCAN AY To Remove Possible damage from electrostatic discharge ESD 1 Disconnect the CONNECTORS S10J1 S11J1 H195_1153HC H195_1153HCA CONNECTOR S10J1 CONNECTOR S11J1 2 SCREWS SENSOR S11 2 SCREWS SENSOR S10 ...

Page 130: ... S11 SENSOR S10 To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites 1 Adjust FOLD MIRROR COLLECTOR AY Tilt 2 Do Setting the Calibration ...

Page 131: ...CAM MOTOR To Remove 1 Remove the 2 SCREWS 2 Disconnect the CONNECTORS S15J1 SJ7J1 H195_1052BC BRACKET CAM SENSOR SCREW SCREW CONNECTOR CONNECTOR H195_1052BCA POSITION SENSOR RP 2 CAM POSITION SENSOR RP 1 CAM SJ7J1 S15J1 2 SCREWS H195_1052BC BRACKET CAM SENSOR SCREW SCREW CONNECTOR CONNECTOR H195_1052BCA POSITION SENSOR RP 2 CAM POSITION SENSOR RP 1 CAM SJ7J1 S15J1 2 SCREWS ...

Page 132: ...ON SENSOR SCREW RP 2 CAM POSITION SENSOR To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites 1 Adjust FOLD MIRROR COLLECTOR AY Tilt 2 Do Setting the Calibration ...

Page 133: ...AND REPLACEMENTS Replacements 06DEC05 AR4366 1 Page 133 of 219 SLOW SCAN DRIVER BOARD Prerequisites 1 Remove the ERASE AY To Remove H195_1060HC SLOW SCAN DRIVER BOARD A6J4 A6P5 A6P3 A6J2 A6J1 6 SCREWS H195_1060HCA ...

Page 134: ...AN DRIVER BOARD To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Caution Dangerous Voltage For systems with software version 4 1 you must have a Session ID for access to Service Functions and Diagnostics See SERVICE BULLETIN 843 2 Energize the sy...

Page 135: ...eplacements 06DEC05 AR4366 1 Page 135 of 219 3 At the main menu click Service Functions Diagnostics Download to Circuit Boards Download SSC Boot and Application 4 Wait for software to download 5 Click Shutdown OK Postrequisites None ...

Page 136: ...ER TOP COVER ERASE LAMP HOUSING AY To Remove H195_1142HC ERASE AY H195_1142HCA BACK COVER CORD POWER 110 V DRIVE BELT COVER 2 SCREWS 2 SCREWS 8 SCREWS NETWORK CABLE ERASE AY H195_1142HCA BACK COVER CORD POWER 110 V DRIVE BELT COVER 2 SCREWS 2 SCREWS 8 SCREWS CONNECTOR A9J2 CONNECTOR A9P1 CONNECTOR RJ45 NETWORK CABLE ...

Page 137: ...BLE 2 Remove 10 SCREWS BACK COVER Caution Be careful Do not allow the ERASE AY to fall 3 Remove 2 SCREWS DRIVE BELT COVER 4 Disconnect the CONNECTORS A9P1 A9J2 5 Remove the ERASE AY 6 Place the ERASE AY on a flat surface To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS ...

Page 138: ...ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366 1 Page 138 of 219 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None ...

Page 139: ...E LAMP HOUSING AY Prerequisites None To Remove 1 Remove the LEFT SIDE ACCESS PANEL 2 Disconnect the ERASE LAMP POWER CORD 3 Remove the THUMBSCREW 4 Remove the ERASE LAMP HOUSING AY H195_1090HC THUMBSCREW HOUSING AY ERASE LAMP ACCESS PANEL LEFT SIDE POWER CORD ERASE AY H195_1090HCA ...

Page 140: ...5 AR4366 1 Page 140 of 219 To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None ...

Page 141: ...emove 1 Remove 2 SCREWS BELT COVER RP3 DRIVE MOTOR BELT To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None H195_1121AC H195_1121ACA PULLEY RP3 DRIVE MOTOR BELT BELT COVER 2 SCREWS ...

Page 142: ...cements 06DEC05 AR4366 1 Page 142 of 219 RP 3 CAM DRIVE BELT Prerequisites 1 Remove the ERASE AY To Remove 1 Remove 2 SCREWS ERASE AY TOP COVER RP 3 CAM DRIVE BELT H195_1070BC 2 SCREWS ERASE AY TOP COVER RP 3 CAM DRIVE BELT H195_1070BCA ...

Page 143: ...5 AR4366 1 Page 143 of 219 To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None ...

Page 144: ... RP 3 CAM DRIVE MOTOR Prerequisites 1 Remove the RP 3 CAM DRIVE BELT To Remove 1 Remove 2 SCREWS ERASE AY SCREEN GUIDE 2 Disconnect CONNECTOR M7J1 3 Remove 3 SCREWS CAM DRIVE MOTOR H195_1071GC H195_1071GCA M7J1 ERASE AY SCREEN GUIDE CONNECTOR 3 SCREWS CAM DRIVE MOTOR 2 SCREWS ...

Page 145: ...5 AR4366 1 Page 145 of 219 To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None ...

Page 146: ...19 AC POWER MODULE Prerequisites 1 Remove the ERASE AY To Remove 1 Remove 2 SCREWS ERASE AY TOP COVER 2 SCREWS ERASE AY SCREEN GUIDE H195_1072HC H195_1072HCA 2 SCREWS MODULE AC POWER 2 SCREWS ERASE AY TOP COVER ERASE AY SCREEN GUIDE 2 SCREWS ground wire blue wire brown wire ...

Page 147: ... ESD 3 Remove ground wire blue wire brown wire ground wire 2 SCREWS AC POWER MODULE To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None H195_1111GC H195_1111GCA AC POWER MODULE blue wire brown wire blue brown ...

Page 148: ...219 POWER SUPPLY 1 and POWER SUPPLY 2 Prerequisites 1 Remove the ERASE AY To Remove Possible damage from electrostatic discharge ESD H195_1073HC 2 SCREWS 2 SCREWS ERASE AY TOP COVER ERASE AY SCREEN GUIDE 2 SCREWS H195_1073HCA POWER SUPPLY 2 POWER SUPPLY 1 TERMINAL 2 SCREWS ...

Page 149: ... Caution You must mark the 2 black wires and 2 Record the position of the wires on the POWER SUPPLY 1 3 Disconnect from POWER SUPPLY 1 2 black wires green yellow wire brown wire blue wire 4 Remove 2 SCREWS POWER SUPPLY 1 AC AC IN L FG H195_1112GC TERMINAL H195_1112GCA POWER SUPPLY 1 black wire black wire brown wire blue wire green yellow wire ...

Page 150: ...llow wire 2 brown wires 2 blue wires 7 Remove 2 SCREWS POWER SUPPLY 2 To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None FG L IN AC AC H195_1119GC TERMINAL POWER SUPPLY 2 2 black wires 2 black wires wires 2 black 2 black wires w...

Page 151: ...ments 06DEC05 AR4366 1 Page 151 of 219 S8 SCREEN ERASE SENSOR Prerequisites 1 Remove the ERASE AY To Remove H195_1074HC H195_1074HCA 2 SCREWS SENSOR CONNECTOR S8J1 SCREEN 2 SCREWS ERASE AY TOP COVER ERASE AY SCREEN GUIDE 2 SCREWS S8 ERASE ...

Page 152: ...RASE AY TOP COVER 2 SCREWS ERASE AY SCREEN GUIDE 2 Disconnect the CONNECTOR S8J1 3 Remove 2 SCREWS S8 SCREEN ERASE SENSOR To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None ...

Page 153: ...of 219 S9 ERASE CAM SENSOR Prerequisites 1 Remove the ERASE AY To Remove Possible damage from electrostatic discharge ESD H195_1075HC H195_1075HCA 2 SCREWS SCREEN GUIDE ERASE AY TOP COVER ERASE AY 2 SCREWS S9 ERASE CAM SENSOR SCREW CONNECTOR S9J1 SENSOR BRACKET 2 SCREWS ...

Page 154: ...AY SCREEN GUIDE 2 Disconnect the CONNECTOR S9J1 3 Remove 2 SCREWS SENSOR BRACKET SCREW S9 ERASE CAM SENSOR To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None ...

Page 155: ...ASE DRIVE MOTOR Prerequisites 1 Remove ERASE AY RP 3 DRIVE MOTOR BELT To Remove Possible damage from electrostatic discharge ESD H195_1076HC DRIVE MOTOR M6 ERASE 4 SCREWS CONNECTOR H195_1076HCA 2 SCREWS ERASE AY TOP COVER ERASE AY SCREEN GUIDE 2 SCREWS POWER SUPPLY 1 2 SCREWS M6J1 ...

Page 156: ...e CONNECTOR M6J1 Important Do not disconnect the wires from POWER SUPPLY 1 3 Remove 2 SCREWS POWER SUPPLY 1 4 SCREWS M6 ERASE DRIVE MOTOR To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None ...

Page 157: ...05 AR4366 1 Page 157 of 219 ERASE LAMP RELAY Prerequisites 1 Remove the ERASE AY To Remove Possible damage from electrostatic discharge ESD H195_1077HC 2 SCREWS 2 SCREWS RELAY ERASE LAMP SCREEN GUIDE ERASE AY TOP COVER ERASE AY 2 SCREWS H195_1077HCA ...

Page 158: ...f the wires at each connection 3 Remove blue wire from position X1 1 blue wire from position X1 2 brown wire from position X1 3 brown wire from position X1 4 black wire from position 4 black wire from position 5 2 SCREWS ERASE LAMP RELAY H195_1113GC 5 6 X1 4 X1 3 X1 2 X1 1 H195_1113GCA RELAY LAMP ERASE black wire wire black brown wire brown wire blue wire blue wire ...

Page 159: ...5 AR4366 1 Page 159 of 219 To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None ...

Page 160: ...age 160 of 219 RP 3 DRIVE ROLLER Prerequisites 1 Remove ERASE AY ERASE LAMP HOUSING AY RP 3 PRESSURE ROLLER To Remove H195_1180HC RP 3 DRIVE ROLLER ROCKER ARM AY SCREW SCREW WASHER WASHER E RING E RING PIN E RING PULLEY RP 3 DRIVE BELT SPRING SPRING H195_1180HCA ...

Page 161: ...ove the RP 3 DRIVE ROLLER 3 Remove PIN SCREW ROCKER ARM AY E RING BEARING RP 3 ERASE IDLER ROLLER To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None ...

Page 162: ...age 162 of 219 RP 3 PRESSURE ROLLER Prerequisites 1 Remove ERASE AY ERASE LAMP HOUSING AY To Remove H195_1179HC H195_1179HCA 2 SCREWS ERASE AY SCREEN GUIDE 2 SCREWS ERASE AY TOP COVER RP 3 PRESSURE ROLLER SPACER E RING SPACER E RING E RING E RING BEARING BEARING ...

Page 163: ...OP COVER 2 SCREWS ERASE AY SCREEN GUIDE 4 E RINGS 2 BEARINGS RP 3 PRESSURE ROLLER To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None ...

Page 164: ...of 219 ERASE LAMPS Prerequisites Remove the ERASE LAMP HOUSING AY To Remove Caution Dangerous Voltage 1 De energize the CR 500 SYSTEM 2 Remove the LEFT SIDE ACCESS PANEL H195_1090HC THUMBSCREW HOUSING AY ERASE LAMP ACCESS PANEL LEFT SIDE POWER CORD ERASE AY H195_1090HCA ...

Page 165: ...1 Page 165 of 219 3 Disconnect the ERASE AY POWER CORD 4 Remove THUMBSCREW ERASE LAMP HOUSING AY 5 Lift and remove the 2 ERASE LAMPS from the CLIPS Note You must do the replacement for both the ERASE LAMPS H195 1130HC SOCKETS 2 ERASE LAMPS CLIPS H195_1130HCB ...

Page 166: ...5 AR4366 1 Page 166 of 219 To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None ...

Page 167: ...ements 06DEC05 AR4366 1 Page 167 of 219 SCREEN GUIDE ROLLER Prerequisites 1 Remove ERASE AY ERASE LAMP HOUSING AY To Remove H195_1080HC side short ROLLER SCREEN GUIDE 2 BEARINGS 2 RINGS H195_1080HCA 2 SCREWS ERASE AY TOP COVER 2 WASHERS ...

Page 168: ...S 2 BEARINGS SCREEN GUIDE ROLLER To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS The SCREEN GUIDE ROLLER must be installed with the short side toward the CONNECTOR side of the ERASE AY The 2 E RINGS must be tight 1 Reverse the steps in the removal procedure Postrequisites None ...

Page 169: ...nts 06DEC05 AR4366 1 Page 169 of 219 PMT BOARD Prerequisites 1 Remove ERASE AY To Remove 1 Remove 2 SCREWS LASER SAFETY COVER 4 SCREWS BACK LIGHT LOCK COVER H195_1034HC LOCK COVER BACK LIGHT 4 SCREWS COVER LASER SAFETY 2 SCREWS H195_1034HCA ...

Page 170: ...ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366 1 Page 170 of 219 2 Disconnect from the PMT BOARD CONNECTOR A5J1 CONNECTOR A5J2 H195_1167HC CONNECTOR A5J1 A5J2 CONNECTOR PMT BOARD H195_1167HCA ...

Page 171: ...emove the PMT BOARD from the SLOW SCAN AY To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None H195_1041GC BOARD PMT 2 top SCREWS 2 bottom SCREWS H195_1041GCA ...

Page 172: ...ove 1 Loosen the 2 SCREWS for the CONNECTOR A11P2 2 Disconnect CONNECTOR A11P2 CONNECTOR A7J1 from the SLOW SCAN COLLECTOR BOARD ENCODER CABLE from the SLOW SCAN COLLECTOR BOARD H195_1164HC FRAME CHANNEL H195_1164HCA A11P2 ENCODER CABLE CONNECTOR A7J1 2 top SCREWS SLOW SCAN AY SLOW SCAN COLLECTOR BOARD 2 bottom SCREWS 2 SCREWS CONNECTOR ...

Page 173: ... of 219 3 Remove from the FRAME CHANNEL ENCODER CABLE CONNECTOR A7J1 4 Remove from the SLOW SCAN AY 2 bottom SCREWS 2 top SCREWS Caution The weight of the SLOW SCAN AY is 13 kg 45 lb 5 Tilt the SLOW SCAN AY backward to remove 6 Place the SLOW SCAN AY on a flat surface ...

Page 174: ... a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS The INDEX TABS on the SLOW SCAN AY must engage with the CASTING 1 Reverse the steps in the removal procedure Postrequisites None H195_1165HC H195_1165HCA SLOW SCAN AY CASTING INDEX TAB ...

Page 175: ... a flat surface Caution The weight of the SLOW SCAN AY is 20 kg 45 lb The PMTs must not touch the 2 CASSETTES 2 Place the SLOW SCAN AY on the 2 CASSETTES at the edge with the PMTs down H195_1178HC H195_1178HCA PMTs 2 CASSETTES CONNECTOR S10J1 SLOW SCAN BOTTOM COVER 6 SCREWS 2 CASSETTES PMTs SLOW SCAN AY 4 SCREWS SLOW SCAN DRIVE BELT SLOW SCAN MOTOR CONNECTOR M6J4 ...

Page 176: ...REWS from the SLOW SCAN BOTTOM COVER SLOW SCAN BOTTOM COVER SLOW SCAN DRIVE BELT 4 SCREWS from the SLOW SCAN MOTOR SLOW SCAN MOTOR To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites None ...

Page 177: ...177 of 219 MECHANISM SYSTEM CONTROLLER MSC BOARD Prerequisites 1 Remove FRONT COVER TOP COVER To Remove Possible damage from electrostatic discharge ESD 1 Disconnect the 13 CONNECTORS 2 Remove 8 SCREWS MSC BOARD H195_1054GC H195_1054GCA 13 CONNECTORS 8 SCREWS MSC BD ...

Page 178: ... Torx SCREWS For systems with software version 4 1 you must have a Session ID for access to Service Functions and Diagnostics See SERVICE BULLETIN 843 1 Reverse the steps in the removal procedure Caution Dangerous Voltage 2 Energize the system 3 At the main menu click Service Functions Diagnostics Download to Circuit Boards Download MSC Application 4 Wait for software to download 5 Click Shutdown ...

Page 179: ...AY To Remove 1 Remove 7 SCREWS PMT TOP COVER 2 SCREWS WEDGE BOLT WASHER SPRING WASHER 2 WIRE TIES 2 Disconnect the CONNECTOR S6P1 3 Lift to remove the COLLECTOR AY from the SLOW SCAN AY H195_1194CC WASHER 2 SCREWS COLLECTOR AY SLOW SCAN AY WEDGE BOLT SPRING WASHER 7 SCREWS 2 WIRE TIES CONNECTOR S6P1 PMT TOP COVER H195_1194CCA ...

Page 180: ...you must remove and keep 2 MOUNTING BRACKETS PAGE START SENSOR BRACKET 4 If necessary disconnect the CONNECTOR S6P1 5 If necessary remove from the COLLECTOR AY 2 MOUNTING BRACKETS PAGE START SENSOR BRACKET H195_1099HC PAGE START SENSOR BRACKET 2 SCREWS 4 SCREWS 2 MOUNTING BRACKETS COLLECTOR AY CONNECTOR S6P1 H195_1099HCA ...

Page 181: ...tant You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS WEDGE BOLT to 50 in lb 1 Reverse the steps in the removal procedure Postrequisites 1 Adjust FOLD MIRROR COLLECTOR AY Tilt 2 Do Setting the Calibration ...

Page 182: ... 182 of 219 FOLD MIRROR Prerequisites 1 Remove FRONT COVER TOP COVER To Remove Laser Warning This equipment uses a visible red laser Prevent direct exposure to the laser beam 1 Remove 2 SCREWS LASER SAFETY COVER H195_1020GC COVER LASER SAFETY 2 SCREWS H195_1020GCA ...

Page 183: ...ING SCREW FOLD MIRROR SPRING To Install Important You must use a TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure H195_1086BC SPRING H195_1086BCA SCREW FOLD MIRROR 2 SCREWS CLAMPING ...

Page 184: ...ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366 1 Page 184 of 219 Postrequisites 1 Adjust FOLD MIRROR COLLECTOR AY Tilt 2 Do Setting the Calibration ...

Page 185: ...ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366 1 Page 185 of 219 GALVO BOARD Prerequisites Caution Dangerous Voltage 1 De energize the CR 500 SYSTEM 2 Remove FRONT COVER TOP COVER ...

Page 186: ...nts 06DEC05 AR4366 1 Page 186 of 219 To Remove Possible damage from electrostatic discharge ESD 1 Remove 2 SCREWS LASER SAFETY COVER SCREW WIRE CLAMP 18 SCREWS H195_1044GC COVER LASER SAFETY 2 SCREWS 18 SCREWS WIRE CLAMP SCREW H195_1044GCA ...

Page 187: ...05 AR4366 1 Page 187 of 219 2 Move the EMI SHIELD down 3 Disconnect the CONNECTORS A4J2 A4J4 A4J5 4 Remove 4 SCREWS ground wire RIBBON CABLE GALVO BOARD H195_1055HC A4J5 ground wire A4J4 A4J2 H195_1055HCA RIBBON CABLE GALVO BOARD 4 SCREWS EMI SHIELD ...

Page 188: ...or T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites 1 Are you installing a new GALVO BOARD 2 Adjust GALVO AY Center FOLD MIRROR COLLECTOR AY Tilt GALVO BOARD 3 Do Setting the Calibration Doing a Calibration of the LASER Doing a Calibration for the Scan Yes No Continue with Step 2 The procedure is complete ...

Page 189: ...AL PROCESSING UNIT MCPU DIGITIZER BOARD Prerequisites 1 Remove FRONT COVER TOP COVER To Remove Caution Dangerous Voltage 1 De energize the system 2 Remove 2 SCREWS LASER SAFETY COVER SCREW WIRE CLAMP 18 SCREWS H195_1044GC COVER LASER SAFETY 2 SCREWS 18 SCREWS WIRE CLAMP SCREW H195_1044GCA ...

Page 190: ...190 of 219 Possible damage from electrostatic discharge ESD 3 Move the EMI SHIELD down 4 Disconnect the CONNECTORS A2J5 A2P1 A3J2 A3J6 A2P5 RIBBON CABLE H195_1056HC A3J2 A2P5 A3J6 A2P1 CABLE RIBBON A2J5 EMI SHIELD 4 SCREWS MCPU DIGITIZER BD H195_1056HCA A3 MEMORY BD ...

Page 191: ... Reverse the steps in the removal procedure Postrequisites Caution Dangerous Voltage 1 Energize the system Important For systems with software version 4 1 you must have a Session ID for access to Service Functions and Diagnostics See SERVICE BULLETIN 843 2 At the main menu click Service Functions Diagnostics Download to Circuit Boards Download MCPU Application 3 Wait for software to download 4 Cli...

Page 192: ...05 AR4366 1 Page 192 of 219 LASER PREREGULATOR BOARD Prerequisites 1 Remove FRONT COVER TOP COVER To Remove Caution Dangerous Voltage 1 De energize the system 2 Remove 2 SCREWS LASER SAFETY COVER H195_1020GC COVER LASER SAFETY 2 SCREWS H195_1020GCA ...

Page 193: ...e CONNECTORS A18J1 A18J2 Important The INSULATOR might be removed with the LASER PREREGULATOR BOARD 4 Remove 2 SCREWS LASER PREREGULATOR BOARD INSULATOR keep H195_1059HC INSULATOR LASER PREREGULATOR BD 2 SCREWS H195_1059HCA CONNECTOR CONNECTOR LASER PREREGULATOR BD A18J1 A18J2 CONNECTOR CONNECTOR LASER PREREGULATOR BD A18J1 A18J2 2 SCREWS ...

Page 194: ...ADJUSTMENTS AND REPLACEMENTS Replacements 06DEC05 AR4366 1 Page 194 of 219 To Install 1 If necessary install the INSULATOR 2 Reverse the steps in the removal procedure Postrequisites None ...

Page 195: ...6DEC05 AR4366 1 Page 195 of 219 MINI FAST SCAN AY Prerequisites 1 Remove FRONT COVER TOP COVER To Remove Caution Dangerous Voltage 1 De energize the system 2 Remove 2 SCREWS LASER SAFETY COVER H195_1020GC COVER LASER SAFETY 2 SCREWS H195_1020GCA ...

Page 196: ...static discharge ESD 3 Disconnect CONNECTOR A17J1 GALVO CONNECTOR 4 Remove 3 SCREWS MINI FAST SCAN AY H195_1088BC GALVO CONNECTOR H195_1088BCA MINI FAST SCAN AY 3 SCREWS CONNECTOR A17J1 CABLE CLAMP SCREW H195_1088BC GALVO CONNECTOR H195_1088BCA MINI FAST SCAN AY 3 SCREWS CONNECTOR A17J1 CABLE CLAMP SCREW ...

Page 197: ... TORQUE WRENCH TL 1537 to tighten all Torx SCREWS to 12 in lb for T 10 size Torx SCREWS 21 in lb for T 20 size Torx SCREWS 1 Reverse the steps in the removal procedure Postrequisites 1 Do GALVO AY Center FOLD MIRROR COLLECTOR AY Tilt GALVO BOARD Doing a Calibration of the LASER Doing a Calibration for the Scan ...

Page 198: ...ITIVE CURL NEGITIVE CURL Any Positive BAD Over 5 Negative BAD Hold here 123456789 All other SCREENS Part No 6F8507 CR 500 SYSTEM Kodak DirectView for the SCREEN CENTER GUAGE CENTER PHOSPHER WHITE SIDE OF SCREEN NEGITIVE CURL POSITIVE CURL graphic center of the long edge See the center of the GUAGE the center of the SCREEN with bottom of the GAUGE match of the SCREEN toward the 3 Record the curl of...

Page 199: ...ue with Step 4 Discard the PHOSPHOR SCREEN 1 25 mm 0 050 in maximum 1 25 mm 0 050 in maximum H195_1125DC H195_1125DCA trailing edge leading edge trailing edge view leading edge or leading edge or trailing edge view trailing edge view leading edge or trailing edge view leading edge or GOOD BAD BAD BAD BAD BAD leading edge trailing edge 3 05 mm 0 120 in overall height ...

Page 200: ...check the Flatness of the PHOSPHOR SCREEN at leading edge trailing edge 6 Is the Flatness of the PHOSPHOR SCREEN in specification 7 Check that the total height of the PHOSPHOR SCREEN is not more than 3 05 mm 120 in 8 Is the total height of the PHOSPHOR SCREEN in specification Yes No Continue with Step 7 Discard the PHOSPHOR SCREEN Yes No Install the PHOSPHOR SCREEN back into the CASSETTE Discard t...

Page 201: ... must have a Session ID for access to Service Functions and Diagnostics See SERVICE BULLETIN 843 1 At the main menu click Service Functions Diagnostics LASER POWER 2 Record the values from the LABEL for the MINI FAST SCAN AY 3 Enter the values for Power High Voltage High Power Low Voltage Low 4 Click CALIBRATE NEW LASER Save New Backup 5 Do the adjustment for the FOLD MIRROR ...

Page 202: ...CAL AY For systems with software version 4 1 you must have a Session ID for access to Service Functions and Diagnostics See SERVICE BULLETIN 843 1 At the main menu click Service Functions Diagnostics LASER POWER 2 In the Laser Calibration window enter the values for the new F THETA LENS 3 Click CALIBRATE NEW LASER SAVE NEW BACK UP 4 Do the Doing a Calibration for the Scan for all size PLATES ...

Page 203: ... not lifted does not have changes in color 4 Do the procedure for Cleaning the PHOSPHOR SCREEN 5 Install the PHOSPHOR SCREEN into the CASSETTE 6 Insert a tool into the hole to snap and close the CASSETTE 7 Close the LATCH on the CASSETTE 8 Check that the LATCH on the CASSETTE is operating correctly 9 At the main menu click Erase Cassette 10 Insert the CASSETTE into the CR 500 SYSTEM 11 Do Step 1 S...

Page 204: ...L TECHNOLOGIST RT is necessary for this procedure 2 Ask the RT to energize the X ray equipment and the COLLIMATOR LIGHT on the X RAY TUBE 3 Place the CASSETTE on the floor under the beam of light 4 Align the beam of light with a 5 0 cm 2 0 in area of light on the floor around the CASSETTE Important You must place the tape correctly 5 Place the tape on the floor around the edges of the beam of ligh...

Page 205: ...X RAY TUBE If necessary use tape to adhere the FILTERS to the bottom of the X RAY TUBE Preparing the Equipment Important A LEAD SHEET and the help of a RT is necessary for this procedure The specification for the mAs might have a difference 1 Use the following specifications for the first setup of the X ray equipment 80 kVp 1 80 mAs 2 Remove the CASSETTE from the floor H149_0013AC X RAY TUBE H149_...

Page 206: ...20 3 Place a LEAD SHEET or a LEAD APRON and the DOSIMETER TL 4818 in the center of the area 4 Move POWER SWITCH on the DOSIMETER to the ON position READ RESET SWITCH to the RESET position and then to the READ position 5 Check that 0 00 displays on the LCD DISPLAY 6 Ask the RT to expose the DOSIMETER 7 Check that the DOSIMETER displays a value of 20 0 mR 2 0 mR on the LCD DISPLAY H149_0015BC ON OFF...

Page 207: ... 0 mR on the LCD DISPLAY 14 Is the value correct 15 Record the number on the LCD DISPLAY Note You will use the number that you recorded when you do the calibration procedure 16 Ask the RT to expose the DOSIMETER 3 times to check that the values remain within 0 2 mR of the value that you recorded in Step 15 Note If the values are not within the specification use another X ray source Yes No Advance ...

Page 208: ...R SCREENS 1 Move the LATCH to the left to release the PHOSPHOR SCREEN 2 Remove the PHOSPHOR SCREEN from the CASSETTE 3 Carefully clean both sides of the PHOSPHOR SCREEN with a dry soft LINT FREE CLOTH 4 Did the cloth clean the PHOSPHOR SCREEN Caution Do not soak the cloth 5 Apply the Kodak INTENSIFYING SCREEN CLEANER AND ANTISTATIC SOLUTION 1064930 to a soft cloth Open To H195_1103GC KCVMDSFIFJO L...

Page 209: ... AR4366 1 Page 209 of 219 6 Clean PHOSPHOR SCREEN PHOSPHOR SCREEN again with a dry soft LINT FREE CLOTH 7 Did the INTENSIFYING SCREEN CLEANER AND ANTISTATIC SOLUTION clean the PHOSPHOR SCREEN Yes No The procedure is complete Make a call to the TECHNICAL SUPPORT CENTER ...

Page 210: ... the DOSIMETER from the floor 2 Place the CASSETTE in the center of the tape 3 Ask the RT to expose the CASSETTES every 2 minutes Important After exposing the CASSETTE you must wait 15 minutes before starting this procedure Every minute that you wait beyond 15 causes the exposure index value to decrease by 5 4 Wait 15 minutes from the time of exposure of the first CASSETTE H177_0004GC ARROW H177_0...

Page 211: ... the DOSIMETER See Step 15 of Preparing the Equipment 3 Insert the first CASSETTE into the system 4 Click Start Calibration Scan 5 Insert the exposed CASSETTES every 2 minutes Important If the calibration is not successful an error code occurs 6 Was the calibration successful 7 At the Last Calibrated Date screen locate the current date and time for the corresponding CASSETTE 8 Locate and correct t...

Page 212: ...nd Plotting the Collector Profiles Important For systems with software version 4 1 you must have a Session ID for access to Service Functions and Diagnostics See SERVICE BULLETIN 843 1 At the main menu click Service Functions Diagnostics View COLLECTOR PROFILES 2 Click the correct size of the CASSETTE ...

Page 213: ... Important Spikes might be the result of dust in the COLLECTOR or the illumination of the laser beam on the COLLECTOR 3 Observe the Collector Profiles on the graphic The correct values have a pixel value of less than 100 will not have large differences in the pixel values 10 or more or spikes ...

Page 214: ...LLECTOR 6 Do the following if large differences appear in the pixel values of spikes a Clean the COLLECTOR using a LING FREE CLOTH to remove any dust blocking the beam of light b Exposing the CASSETTE c Doing a Calibration for the Scan d Viewing and Plotting the Collector Profiles Yes No Advance to Viewing and Plotting the Collector Profiles for STANDARD CASSETTES Continue with Step 5 Yes No Do Ad...

Page 215: ...ting the Collector Profiles for STANDARD CASSETTES Important For systems with software version 4 1 you must have a Session ID for access to Service Functions and Diagnostics See SERVICE BULLETIN 843 1 At the main menu click Service Functions Diagnostics View Collector Profiles 2 Click the 35 x 43 cm CASSETTE ...

Page 216: ...USTMENTS AND REPLACEMENTS Additional Service Procedures 06DEC05 AR4366 1 Page 216 of 219 Important SPIKES might be the result of dust in the COLLECTOR or the illumination of the laser beam on the COLLECTOR ...

Page 217: ...500 and 2000 Amplitude is less than 4095 4 Is the COLLECTOR PROFILES from Step 3 correct 5 Is the pixel value above 100 Caution Use caution when you clean the COLLECTOR 6 If large differences appear in the pixel values Spikes use a LINT FREE CLOTH to clean dust that might be blocking the beam of light to the COLLECTOR Yes No Advance to Step 7 Continue with Step 5 Yes No Do Adjustment procedure for...

Page 218: ...REPLACEMENTS Additional Service Procedures 06DEC05 AR4366 1 Page 218 of 219 7 Do Exposing the CASSETTE Doing a Calibration for the Scan view Logs and check that the Linearity is less than 0 5 on the 35 x 43 cm CASSETTE ...

Page 219: ... KODAK COMPANY Rochester NY 14650 HEALTH GROUP Publication History Publication Date Publication No ECO No Changed Pages File Name Notes 29OCT03 AR4366 1 All ar4366_1 fm New Publication 29NOV04 AR4366 1 All ar4366_1 fm Revised 06DEC05 AR4366 1 40 45 ar4366_1 fm Revised Kodak and DirectView are trademarks of Eastman Kodak Company ...

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