Eastey EXS-100 User Manual Download Page 1

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EXS-100

Eastey EXS-100

Semi-Automatic Strapping Machine

User Guide

Summary of Contents for EXS-100

Page 1: ...EXS 100 Eastey EXS 100 Semi Automatic Strapping Machine User Guide...

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Page 3: ...01699 Rev A Copyright and Trademarks Copyright 2020 Engage Technologies Corporation All rights reserved All trademarks and brand names are the property of their respective owners Eastey 7041 Boone Ave...

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Page 5: ...ly Maintenance 24 Monthly Maintenance 25 Cleaning the Top Working Surface 25 Troubleshooting 26 Parts List 27 Figure 1 1 Sealer Seat Unit 5030421 27 Figure 2 1 Feed Drive Unit 5030464 30 Figure 3 1 En...

Page 6: ...Customer Support 52...

Page 7: ...read the following precautions carefully Always disconnect electrical power before attempting maintenance for any electrical or moving parts Do not tamper with electrical wiring Use only specified po...

Page 8: ...t source has cooled down to room temperature Caution Moving parts can crush hand Keep hands and fingers away from moving parts Caution Pinch point or entanglement Keep hands and fingers away from movi...

Page 9: ...Items To Be Strapped Here Control Panel With Operator Controls Locking Casters Casters On All Four Legs Strap Slot Allows Strap To Pass Under Bottom Of Packages Reusable Spool For Strapping Material S...

Page 10: ...allows for use almost anywhere within your facility Four casters for easy transportation two locking casters at operator s side lock to prevent rolling during operation Jog switch for service and mai...

Page 11: ...th 19 7 in 50cm 19 7 in 50cm 19 7 in 50cm 29 5 in 75cm 30 7 78cm 30 in 76 2cm Standard Work Surface Height 31 3 in 79 4m Overall Height Including Angle Stop Brackets Overall Length Keep This Area Clea...

Page 12: ...e width is at least 2 75 inches 70mm and the minimum height is 0 79 inches 20mm This machine is particularly suitable for moderately heavy packaged goods as well as printed products printer copier pap...

Page 13: ...e is shipped almost fully assembled and ready for use except a few items that are shipped inside the machine body and require attention and removal and some minimal assembly is required before operati...

Page 14: ...this section for attaching the stop angle brackets to the top work surface of the strapper Do not operate the straper with top plates removed Casters The strapping machine is equipped standard with fo...

Page 15: ...ne for packages See the Dimensions diagram in the Introduction of this User Guide The strapping machine should be placed on a flat level floor and the locking casters locked so that it does not rock o...

Page 16: ...dispenser spool 4 Put the outer dispenser flange back onto the spool and secure it by installing and tightening the hand nut removed earlier onto the spool shaft by turning it clockwise 5 Unroll abou...

Page 17: ...trap Tension Tightness Adjustment Use this dial adjustment to increase or decrease the tension or tightness of the strap Turn the dial clockwise to increase strap tension or turn the dial counterclock...

Page 18: ...The heating element requires approximately 1 minute to reach operating temperature CAUTION When the power is turned on keep hands and arms of the tabletop which may become hot from the heating element...

Page 19: ...age so the strapping material makes an arch over and around the package CAUTION Keep hands and fingers away from the inside of the arch made by the strapping material while the machine is operating Do...

Page 20: ...ends of the strap Note A minimal amount of smoke may be emitted from the heating element and strap ends as they are being welded together Be sure you have adequate ventilation while operating the mach...

Page 21: ...an to step through step by step each of the movements the strapper will make as it feeds out the strapping material and seals it around each package To return to the initial ready position at any time...

Page 22: ...he set provided with the sealing machine are required to perform this adjustment procedure The plate shown has markings for 0 19 in 5mm 0 35 in 9mm and 0 47 in 12mm For the 0 61 in 15 5mm width settin...

Page 23: ...ocket head cap screws to fasten the adjustment block at the desired strap width Loosen the socket head cap screws shown to move this bracket forward or back as required to accommodate the strap thickn...

Page 24: ...rical connections before cleaning or performing maintenance tasks CAUTION Before performing any maintenance or service switch off the main power disconnect the machine main power and wait approximatel...

Page 25: ...t accumulation around the limit switch Clean any dust accumulated on rollers Guide Roller Tension Roller Feed Roller Check condition of the power cord for wear especially if it is exposed to traffic C...

Page 26: ...ded to allow the weld to cool Heater plate is not moving smoothly Adjust the temperature setting for a hotter weld Adjust the cooling time setting to allow the weld to cool for a longer time Use the J...

Page 27: ...Parts List 27 Parts List Figure 1 1 Sealer Seat Unit 5030421...

Page 28: ...8 P1101 0505008AN 2 13 5030434 SPRING WASHER 5MM P1103 0205Z 6 14 5030435 NUT M5 P1102 0105AN 4 15 5030436 SEPERATOR ARM SPRING P1202 0011500 1 16 5030437 ARM SPACER P06 0066400 4 17 5030438 WELDING...

Page 29: ...2 34 5030455 SPRING WASHER 3MM P1103 0203Z 2 35 5030456 SCREW M6 12L P1101 0506012AN 1 36 5030457 WASHER M6 21 2t P1103 01062102Z 1 37 5030458 SPRING WASHER 6MM P1103 0206Z 1 38 5030459 SCREW M4 35L P...

Page 30: ...rive Unit 5030464 ITEM PART NO DESCRIPTION REFERENCE Q TY 0 5030464 FEED DRIVE UNIT 1 5030465 GEAR REDUCER P02 0363000 1 2 5030466 SEALER SEAT UNIT 1 3 5030467 ADJUSTA PLATE TOP P06 0066600 1 4 503043...

Page 31: ...03008AZ 2 14 5030478 WASHER 4MM P1103 010412N 1 15 5030479 SCREW M4 8 P1101 0904008AN 1 16 5030480 SCREW M6 12 P1101 0906012AN 1 17 5030481 ROLLER PLATE P01 0577300 1 18 5030482 DRIVING ROLLER P02 035...

Page 32: ...ERENCE Q TY A 5030493 END GRIPPER UNIT P02 0362100 1 1 5030494 CLAMP SEAT SHORT P02 035680A 1 2 5030495 CAM FOLLOWER UNIT P02 0362900 1 3 5030496 PIN 4 18 P1109 0104018B 1 4 5030497 END GRIPPER P02 03...

Page 33: ...30500 WELDING CLAMP UNIT P02 0362200 1 1 5030501 CLAMP SEAT LONG P02 035700A 1 2 5030495 CAM FOLLOWER UNIT P02 0362900 1 3 5030496 PIN 4 18 P1109 0104018B 1 4 5030504 CUTTER P02 0357200 1 5 5030498 CO...

Page 34: ...UNIT P02 0394600 1 1 5030809 HOLDING GRIPPER P02 0358000 1 2 5030498 COMPRESS SPRING P1201 0010200 1 3 5030495 CAM FOLLOWER UNIT P02 0362900 1 4 5030501 CLAMP SEAT LONG P02 035700A 1 5 5030496 PIN 4 1...

Page 35: ...n Cam Unit 5030517 P02 0394700 ITEM PART NO DESCRIPTION REFERENCE Q TY A 5030517 POSITION CAM UNIT P02 0394700 1 1 5030518 POSITON CAM P02 0362600 1 2 5030519 SPACER RING SHORT P02 0260500 1 3 5030520...

Page 36: ...IT P02 304300 1 1 5030522 SLIDING TABLE ARM P02 0357500 1 2 5030523 SLIDING TABLE P02 0357400 1 3 5030524 SCREW M5 25 P1101 0505025AN 1 4 5030435 NUT M5 P1102 0105AN 1 5 5030434 SPRING WASHER 5MM P110...

Page 37: ...0 P02 0394400 ITEM PART NO DESCRIPTION REFERENCE Q TY A 5030530 SEPARATOR UNIT P02 0394400 1 1 5030531 SEPARATOR ARM P02 0357600 1 2 5030532 SEPARATOR PLATE P01 057560A 1 3 5030533 MICROSWITCH VX 5 1A...

Page 38: ...P1103 0205Z 4 7 5030537 SCREW M5 12 P1101 0105012AZ 1 8 5030538 SCREW M5 10 P1101 0505010AN 2 9 5030479 SCREW M4 8 P1101 0904008AN 2 10 5030540 SCREW M5 45 P1101 0505045AN 1 11 5030435 NUT M5 P1102 01...

Page 39: ...RENCE Q TY A 5030545 HEATER PLATE UNIT P02 0394500 1 1 5030535 BALL BEARING 635ZZ P1104 020635ZZ2 1 2 5030434 SPRING WASHER 5MM P1103 0205Z 5 3 5030548 SCREW M5 12 P1101 0505012AN 1 4 5030531 SEPERATO...

Page 40: ...030552 HEATER PLATE SPRING P1202 0011700 1 8 5030528 BUSHING CB1010 P1104 0310101 2 9 5030554 HEATER PLATE SUPPORT P01 0577000 1 10 5030538 SCREW M5 10 P1101 0505010AN 2 11 5030442 SCREW M5 30 P1101 0...

Page 41: ...1 Body Frame 5030558 ITEM PART NO DESCRIPTION REFERENCE Q TY 0 5050558 BODY FRAME EXS 100 1 5030559 CABINET COMPONENTS 1 2 5030560 CASTER P02 0362700 2 3 5030561 CASTER WITH BRAKE P02 0362800 2 4 5030...

Page 42: ...00 1 18 5030576 PLASTIC CAPS P1114 01000020B 6 19 5030577 ELECTRICAL BOX REAR SUPPORT P01 0585000 1 20 5030431 SCREW M5 12 P1101 0905012AN 5 21 5030579 CUSHION P06 002200A 1 22 5030580 SUPPORT PLATE P...

Page 43: ...Parts List 43 Figure 11 1 Dispenser Assembly 5030595...

Page 44: ...1 12 5030607 BELT FIXER P01 057820A 1 13 5030608 BELT ADJUST PLATE P01 058420A 1 14 5030609 SCREW M8 30 P1101 0508030AN 1 15 5030610 BRAKE SPRING P1202 0012500 1 16 5030611 SCREW M6 45 P1101 0506045A...

Page 45: ...Parts List 45 Figure 12 1 Dispenser Unit 5030625...

Page 46: ...30631 DISPENSER HANDLE P06 0058100 2 7 5030458 SPRING WASHER 6MM P1103 0206Z 4 8 5030633 SCREW M4 18 P1101 0904018AN 6 9 5030634 WASHER M4 8 1t P1103 01040801Z 6 10 5030461 NUT M4 P1102 0104AN 6 11 50...

Page 47: ...Parts List 47 Electrical Panel and Wiring Parts 5030400 Electrical Layout Page 1 of 2 April 22 2019...

Page 48: ...05 020001000 P0305 020001100 1 1 1 F4 1 F4 2 F4 3 5030408 5030403 5030404 FUSE 3A 6 30mm FUSE SEAT FUSE CAP P0305 030000200 P0305 020001000 P0305 020001100 1 1 1 S2 S3 5030411 BUTTON BLACK P0313 01000...

Page 49: ...Appendix A Electrical Schematic 49 Appendix A Electrical Schematic Electrical Schematic Page 1 of 1 February 23 2018...

Page 50: ...n in a typical clean dry factory environment protected from rain and moisture Do not expose this equipment to excessive moisture or oily conditions Do not operate the machine in any extremely wet or o...

Page 51: ...WHETHER EXPRESSED OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT Disclaimer of Damages REGARDLESS OF WHETHER ANY REMEDY SET FORTH H...

Page 52: ...Automatic Strapping Machine please contact Eastey Technical Service at one of the numbers listed below Toll Free Phone 800 835 9344 Phone 763 428 4846 Fax 763 795 8867 E mail info eastey com Web www e...

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