Eagle TT Series Parts And Service Manual Download

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124

REV23 4.14.15

TT10-12 4TNV98T

PERATOR

OMPARTMENT

INSTRUMENT PANEL - H30 DISPLAY/CONTROLLER - NO LONGER AVAILABLE

Summary of Contents for TT Series

Page 1: ...REV23 4 14 15 TT10 12 4TNV98T EAGLE TUGS Parts and Service Manual Vehicle Types TT 10 TT 12 Engine Type Yanmar Turbo Diesel 4TNV98T Tier II Tier III Engine Models...

Page 2: ...2 REV23 4 14 15 TT10 12 4TNV98T This page was intentionally left blank...

Page 3: ...nformation on the Eagle Warranty and procedure as well as information pertaining to the safe operation of your Eagle product please see the Eagle Operations Manual that was also included with your veh...

Page 4: ...4 REV23 4 14 15 TT10 12 4TNV98T This page was intentionally left blank...

Page 5: ...r II Tier III Engines 20 Cylinder Block Assembly Yanmar Tier II Engine 22 Cylinder Block Assembly Yanmar Tier III Engine 24 Crankshaft Piston Yanmar Tier II Engine 26 Crankshaft Piston Yanmar Tier III...

Page 6: ...bly 98 Hydraulic Assist Schematic 101 FUEL SYSTEM 102 Fuel System Yanmar Tier II Tier III 102 Fuel Injection Pump Yanmar Tier II 104 Fuel Injection Lines Nozzle Yanmar Tier II 105 Fuel Injection Pump...

Page 7: ...ator Presence Circuit Wiring Diagram 142 Cab Option Wiring Diagram 142 LIGHTS ELECTRICAL 144 Headlights taillights Spotlight Assembly 144 OTHER ASSEMBLIES 146 Body Seat Assembly 146 WHEELS TIRES 147 W...

Page 8: ...ON This information can be found on the tractor s I D Plate located on the firewall next to the driver s seat Additionally there is a permanent serial number located on the rear bulkhead inside the en...

Page 9: ...RMATION Please read the Eagle Tugs warranty statement available on our website carefully When contacting Eagle Tugs for warranty or parts service please have the following information ready Tractor mo...

Page 10: ...lick on the Industrial Engine link Enter the registration information in the necessary fields AUTHORIZED YANMAR DISTRIBUTOR INFORMATION The Yanmar Distributor Information can be found on the Yanmar we...

Page 11: ...11 REV23 4 14 15 TT10 12 4TNV98T WARRANTY...

Page 12: ...ng on the equipment To avoid injury always remove rings watches loose hanging jewelry and loose clothing before beginning to work on the equipment Tie long hair securely behind the head Keep hands and...

Page 13: ...NES PLEASE BE SURE TO CHECK THE HEADING ON EACH PAGE TO SEE IF THE PARTS REFERENCED ARE FOR A YANMAR TIER II DIESEL OR YANMAR TIER III DIESEL ALL PAGES WITHOUT THE ABOVE IN THE DESCRIPTION DENOTE PART...

Page 14: ...4 5 5 5 8 0 10 0 12 5 15 5 21 25 Thread Size x Pitch mm Tightening Torque STANDARDTORQUE CHART Note Torque values shown in this manual are for clean non lubricated fasteners unless otherwise specified...

Page 15: ...01790 1 OIL SEAL TIER III 17 41HN28 3 ADJ PLATE DOWEL PINS 3 8 X 2 5 18 TMD27B00521 4TNV 1 ENGINE PLATE 19 129940 77010 1 HIGH OUTPUT STARTER 20 26116 120302 2 BOLT M12 X 30 PLATED 21 A TT4 00011 2 E...

Page 16: ...2 1 BOLT M8 X 25 PLATED 4 119810 77340 1 BOLT ADJUSTING 5 129900 77330 1 ADJUSTER BRACKET ALTERNATOR 40 AMP 6 129423 77200 1 ALTERNATOR 40 AMP BLUE IDTAG 7 119643 66900 1 DIODE 8 119650 77910 1 RELAY...

Page 17: ...3 26106 080222 1 BOLT M8 X 22 PLATED55 AMP ALT 3 26014 080252 2 STUD80 AMP ALT 4 129972 77341 1 BOLT ADJUSTING 5 129972 77330 1 ADJUSTER BRACKET 55 AMP ALT 5 129900 77330 1 ADJUSTER BRACKET 80 AMP AL...

Page 18: ...0 5 NPN 1 92 SPACER 6 26306 100002 1 M10 1 5 LOCK NUT 7 26014 080252 1 BOLT M8 1 25 x 45 PLATED 8 26106 080222 1 BOLT ADJUSTING 9 129900 77330 1 ADJUSTING BRACKET 10 A TT8 00362 1 ALTERNATOR BELT NOT...

Page 19: ...130 5 NPN 2 5 16 FLAT WASHER 6 119940 77270 1 SPACER 7 26306 100002 1 M10 1 5 LOCK NUT 8 9440 1 ALTERNATOR BELT NOT SHOWN 9 119810 77340 1 BOLT M8 X 22 PLATED 10 26014 080252 1 BOLT ADJUSTING 11 12997...

Page 20: ...20 REV23 4 14 15 TT10 12 4TNV98T HEAD COVER ASSEMBLY YANMAR TIER II TIER III 1 2 3 13 5 4 6 7 8 9 10 11 12 14 7 6 15 16 POWER TRAIN...

Page 21: ...24160 11360 4 KNOB 7 24311 000120 4 O RING 1A P12 0 8 119640 61400 1 PLUG 9 129907 11310 1 HEAD COVER GASKET 10 129907 03070 1 BAFFLE 11 129907 03010 1 BAFFLE PLATE 12 22857 500100 6 SCREW 5 X 10 TAPI...

Page 22: ...22 REV23 4 14 15 TT10 12 4TNV98T CYLINDER BLOCK ASSEMBLY YANMAR TIER II DIESEL 1 2 3 4 3 5 6 7 8 4 4 9 3 3 10 11 12 POWER TRAIN...

Page 23: ...T 3 8 SCREW 5 129907 01190 1 SPACER 6 129900 02930 2 BEARING ASSY THRUST 6 129900 02940 2 BEARING ASSY THRUST O S 025 7 729900 02800 5 MAIN BEARING SET 7 129900 02340 5 MAIN BEARING SET O S 025 8 1299...

Page 24: ...24 REV23 4 14 15 TT10 12 4TNV98T 1 2 3 4 3 10 5 6 7 4 8 3 3 4 9 4 POWER TRAIN CYLINDER BLOCK ASSEMBLY YANMAR TIER III DIESEL...

Page 25: ...G 30 4 23876 030000 3 PLUG PT 3 8 SCREW 5 129900 02931 2 BEARING ASSY THRUST 5 129900 02941 2 BEARING ASSY THRUST O S 025 6 729900 02801 5 MAIN BEARING SET 6 129900 02341 5 MAIN BEARING SET O S 025 7...

Page 26: ...26 REV23 4 14 15 TT10 12 4TNV98T CRANKSHAFT PISTON YANMAR TIER II DIESEL 1 2 3 4 5 6 7 9 10 11 12 13 14 15 8 16 17 18 POWER TRAIN...

Page 27: ...910 4 BUSH PISTON PIN 6 129900 23600 4 BEARING ASSY CRANKCASE PIN STANDARD 6 129900 23610 4 BEARING PIN O S 025 7 129900 23200 8 BOLT ROD 8 129900 23000 4 CONNECTING RODASSY 9 121850 21680 1 BOLT V PU...

Page 28: ...28 REV23 4 14 15 TT10 12 4TNV98T CRANKSHAFT PISTON YANMAR TIER III DIESEL 1 2 3 4 5 6 7 9 10 11 12 13 14 15 8 16 17 18 POWER TRAIN...

Page 29: ...23911 4 BUSH PISTON PIN 6 129900 23601 4 BEARING ASSY CRANKCASEPIN STANDARD 6 129900 23611 4 BEARING PIN O S 025 7 129900 23200 8 BOLT ROD 8 129900 23001 4 CONNECTING RODASSY 9 129916 21610 1 BOLT V P...

Page 30: ...30 REV23 4 14 15 TT10 12 4TNV98T CAMSHAFT DRIVING GEAR YANMAR TIER II DIESEL 1 2 1 3 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 POWER TRAIN...

Page 31: ...MSHAFT 8 129907 14581 1 CAMSHAFT ASSEMBLY INCLUDES ITEMS 5 7 9 26106 080162 2 BOLT M8 X 16 PLATED 10 26106 080552 3 BOLT M8 X 55 PLATED 11 123900 25060 1 SHAFT GEAR IDLE 12 129150 25920 1 BUSH IDLEGEA...

Page 32: ...32 REV23 4 14 15 TT10 12 4TNV98T CAMSHAFT DRIVING GEAR YANMAR TIER III DIESEL 1 2 1 3 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 POWER TRAIN...

Page 33: ...SHAFT 8 129907 14581 1 CAMSHAFT ASSEMBLY INCLUDES ITEMS 5 7 9 26106 080162 2 BOLT M8 X 16 PLATED 10 26106 080552 3 BOLT M8 X 55 PLATED 11 123900 25060 1 SHAFT GEAR IDLE 12 129150 25920 1 BUSH IDLE GEA...

Page 34: ...52 3 BOLT M8 X 25 PLATED 2 24341 000480 1 O RING 1A S 48 0 3 26106 060252 10 BOLT M6 X 25 PLATED 4 23887 120002 1 PLUG M12 HEX 5 22190 120000 1 SEAL WASHER 12 BOLT 6 158560 61050 1 GASKET 7 158553 617...

Page 35: ...III Item Part Number Qty Description 1 122916 01790 1 SEAL 2 977770 01212 1 GASKET LIQUID 3 26106 080122 16 BOLT M8 X 12 PLATED 4 119640 01640 1 DRAIN PLUG 5 22190 220002 1 SEAL WASHER 22S 6 129916 01...

Page 36: ...36 REV23 4 14 15 TT10 12 4TNV98T LUBE OIL SYSTEM YANMAR TIER II TIER III POWER TRAIN 2 1 3 4 5 6 7 5 9 10 11 12 13 5 15 16 5 14 17 18 19 20 21 8 22...

Page 37: ...3100 1 BOLT OIL COOLER 12 129908 33100 1 BRACKET OIL COOLER TIER II 12 129908 33101 1 BRACKET OIL COOLER TIER III 13 24321 000600 1 O RING 1A G 60 0 14 121750 59890 1 CLAMP 140 15 123910 49610 1 TUBE...

Page 38: ...38 REV23 4 14 15 TT10 12 4TNV98T LUBE OIL LINES YANMAR TIER II POWER TRAIN 2 1 3 4 4 5 6 8 6 7 6 8 10 5 9 11 12 13 6 14 7 15 6 8 6 7 6 6 17 19 21 20 TURBO CHARGER 18 17 16 22 23 BOLTS TO HEAD...

Page 39: ...6 7 9 129907 39061 1 PIPE ASSY INCL ITEM 10 10 123907 39500 1 SUPPORT 11 22351 030010 4 SPRING PIN 3 X 10 12 119000 39650 4 NOZZLE PISTON JET 13 129908 39410 4 CHECK VALVE ASSY 14 129930 39050 1 PIPE...

Page 40: ...40 REV23 4 14 15 TT10 12 4TNV98T LUBE OIL LINES YANMAR TIER III POWER TRAIN 2 1 3 4 5 6 7 10 11 12 13 5 15 16 14 17 18 19 20 21 8 22 4 6 6 6 6 6 6 6 6 6 7 7 9 8 8 15 17 5 BOLTS TO HEAD TURBO CHARGER...

Page 41: ...0000 3 JOINT BOLT 8 129005 59830 3 BOLT ASSY INCL ITEMS 6 7 9 129927 39060 1 PIPE ASSY INCL ITEM 10 10 123907 39500 1 SUPPORT 11 22351 030010 4 SPRING PIN 3 X 10 12 119000 39650 4 NOZZLE PISTON JET 13...

Page 42: ...42 REV23 4 14 15 TT10 12 4TNV98T GEAR HOUSING YANMAR TIER II 1 2 3 4 4 5 6 7 8 9 10 12 13 14 15 2 21 16 17 18 19 20 19 7 19 2 22 3 POWER TRAIN 11...

Page 43: ...BOLT M8 X 16 PLATED 8 129933 01500 1 GEAR HOUSING 9 26216 100302 4 STUD BOLT 10 26306 100002 4 NUT 11 24351 030750 1 PACKING 3075 12 129900 32030 1 O RING P20 13 129900 32040 1 O RING P14 14 124160 01...

Page 44: ...44 REV23 4 14 15 TT10 12 4TNV98T GEAR HOUSING YANMAR TIER III 1 2 3 4 24 4 5 6 7 8 9 10 11 12 13 14 15 2 3 16 17 18 19 20 21 7 19 2 21 23 22 POWER TRAIN 7...

Page 45: ...EAR HOUSING 9 26216 100302 4 STUD BOLT 10 26306 100002 4 NUT M10 11 24351 030750 1 PACKING 3075 12 129900 32030 1 O RING P20 13 129900 32040 1 O RING P14 14 124160 01751 1 OIL FILLER CAP 15 24311 0003...

Page 46: ...R II 1 2 3 4 7 5 6 POWER TRAIN Item Part Number Qty Description 1 139935 18010 1 TURBO CHARGER 2 119131 18320 4 STUDM8X22 3 123901 18080 1 GASKET 4 129472 18090 1 GASKET 5 26306 080002 4 NUT 6 129418...

Page 47: ...IER III POWER TRAIN 2 3 4 5 6 7 Item Part Number Qty Description 1 129935 18010 1 TURBO CHARGER 2 119131 18320 4 STUDM8X22 3 123901 18080 1 GASKET 4 129472 18090 1 GASKET 5 26306 080002 4 NUT 6 129418...

Page 48: ...48 REV23 4 14 15 TT10 12 4TNV98T ENGINE GASKETS YANMAR TIER II POWER TRAIN...

Page 49: ...32040 1 O RING P14 15 129900 42020 1 WATER PUMP GASKET 16 129900 49870 1 CASE GASKET 17 121850 49550 1 THERMOSTAT GASKET 18 121850 77021 1 GASKET 19 121850 49540 1 THERMOSTAT HOUSING GASKET 20 23414 0...

Page 50: ...50 REV23 4 14 15 TT10 12 4TNV98T POWER TRAIN ENGINE GASKETS YANMAR TIER III DIESEL...

Page 51: ...29907 12110 1 GASKET INTAKE MANIFOLD 17 129928 13720 1 GASKET 18 119129 77020 1 GASKET 19 121850 77021 1 GASKET 20 129900 13251 1 GASKET EXHAUST MANIFLOLD 21 129928 13410 2 GASKET COOLER 22 129927 138...

Page 52: ...52 REV23 4 14 15 TT10 12 4TNV98T ENGINE COOLING SYSTEM YANMAR TIER II DIESEL 1 2 3 4 5 6 7 8 9 10 9 11 12 13 14 15 16 8 17 18 19 20 21 22 23 24 22 25 26 27 COOLING SYSTEM 17 9...

Page 53: ...05582 59150 1 BOLT PIPE JOINT 12 23387 040800 1 JOINT 13 26106 080602 3 BOLT M8 X 60 PLATED 14 26106 060122 2 BOLT M6 X 12 PLATED 15 129907 49730 1 BRACKET 16 121250 44901 1 TEMPERATURE SWITCH 17 323...

Page 54: ...23 4 14 15 TT10 12 4TNV98T ENGINE COOLING SYSTEM YANMAR TIER III DIESEL COOLING SYSTEM 1 2 3 4 5 6 7 8 9 10 33 11 12 13 14 15 16 5 17 18 19 20 21 22 23 24 28 25 26 27 17 25 25 25 26 26 26 29 30 31 32...

Page 55: ...0 1 JOINT ASSY INCL ITEM 16 34 14 22190 120002 1 SEAL WASHER 12 15 129927 44900 1 TEMP SENDING UNIT TIER III ONLY 16 23875 030000 2 PLUG PT 3 8 STEEL 17 26106 080552 9 BOLT M8 X 55 PLATED 18 A TT8 003...

Page 56: ...3 6 8 7 16 13 15 23 9 1 18 19 20 17 12 4 4 10 11 14 4 TO TRANSMISSION TO ENGINE INLET TO ENGINE OUTLET 14 21 Fig 1 denotes tugs with copper radiator and coolers and Fig 2 denotes tugs with aluminum ra...

Page 57: ...3 8 X 80 INCH HYDRAULIC HOSE WK PSI 350 10 NPN 4 4 HOSE CLAMP 11 A TT10 00320 1 COOLANT OUTLET PIPE 12 A TT10 00323 1 1 RADIATOR HOSE 13 A TT4 00316 1 RADIATOR HOSE 14 A TT4 00221 1 2 TRANSMISSION COO...

Page 58: ...58 REV23 4 14 15 TT10 12 4TNV98T TRANSMISSION TRANSAXLE MOUNTING MISC PARTS ALL TT 4 8 MODELS 9...

Page 59: ...NMENT 6 SEE NOTE 1 TORQUE CONVERTER 7 A TT4 00419 1 TRANSAXLE SHIFT LEVER MANUAL CONTROL 8 NPN 2 2 2 5 BOLTS 3 BOLT M12X1 75 X 40 SHCS GR 12 9 TOP OF TRANS 1 BOLT M12X1 75 X 35 SHCS GR 12 9 VALVE BODY...

Page 60: ...60 REV23 4 14 15 TT10 12 4TNV98T TRANSAXLE CASE EXTENTION RETAINER TRANSMISSION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 17...

Page 61: ...1 SPACER KIT 7 NPN 1 CUP NOT SOLDSEPARATELY 8 6501474 10 SCREW HEX CAP WASH M8 1 25 X 16 9 4659342 1 COVER TRANS END 10 3878447 1 SEAL MANUAL VALVE SHAFT 11 4471573 1 PAN TRANS END 12 6101285 14 SCREW...

Page 62: ...00201 1 1 TRANSMISSION OUTPUT YOKE SHAFT FRONT 2 A TT4 00132 1 1 CROSS BEARING FRONT D S NEW STYLE 3 A TT4 00134 1 DRIVE SHAFT SPRING 4 A TT10 00202 2 1 DRIVE SHAFT 5 A TT4 00130 2 ENDYOKE STRAP ANDBO...

Page 63: ...1 TRANSMISSION OUTPUT YOKE SHAFT REAR 2 A TT4 00134 1 DRIVE SHAFT SPRING 3 A TT4 00132 1 1 CROSS BEARING FRONT D S NEW STYLE 4 AB TT10D 00130 3 1 DRIVE SHAFT 5 A TT4 00130 2 ENDYOKE STRAP KIT DUAL RE...

Page 64: ...64 REV23 4 14 15 TT10 12 4TNV98T AXLE FRONT AXLE ASSEMBLY FRONT DRIVE 7 5 7 8 4 5 11 10 9 2 2 3 6 3 7 6 1 12 13 16 14 15 17 18 19...

Page 65: ...WASHER FLAT 3 8 6 A TT10 00129 4 CLEVIS PIN 7 A TT4 00119 6 WASHER NYLON OBSOLETED 8 NPN 2 THREADED ROD 9 NPN 2 SCREW HEX CAP 3 8 16 X 3 1 2 10 NPN 2 NUT HEX LOCK 3 8 16 11 NPN 2 SCREW HEX CAP 9 16 18...

Page 66: ...66 REV23 4 14 15 TT10 12 4TNV98T AXLE ASSEMBLY BREAKDOWN FRONT DRIVE AXLE FRONT 52...

Page 67: ...3591X 1 COVER CARRIER 16 82180 1 RTV SEALANT 16A 34687 1 COVER GASKET 17 36472 1 PLUG PIPE SQ DRIVE 18 34822 10 SCREW FLANGE HD 19 NOT SOLDSEPERATELY 2 CAP DIFFERENTIAL BEARING 20 500400 20 2 1 2 13 X...

Page 68: ...68 REV23 4 14 15 TT10 12 4TNV98T AXLE ASSEMBLY BREAKDOWN FRONT DRIVE CONT AXLE FRONT 52 83...

Page 69: ...LEFT HANDSTEERING KNUCKLE 50 620132 2 CAP KING PIN 51 500024 5 2 COTTER PIN 52 34800 2 NUT 53 907967 5 2 1 SHAFT ANDJOINT ASSY 30 TOOTH 53 909218 7 2 1 SHAFT ANDJOINT ASSY 35 TOOTH 54 37308 2 SLINGER...

Page 70: ...70 REV23 4 14 15 TT10 12 4TNV98T AXLE ASSEMBLY BREAKDOWN FRONT DRIVE CONT AXLE FRONT 52 83...

Page 71: ...nd joint assembly to correctly identify the part you require 2 Note If cotter pin cannot be installed after minimum torque is attained the nut must be advanced until cot ter pin can be installed 3 Whe...

Page 72: ...72 REV23 4 14 15 TT10 12 4TNV98T AXLE REAR AXLE ASSEMBLY REAR DRIVE 1 2 3 4 5 6 7 7 7 7 8 8 9 10 11 12 13 14 15 15 16 16 17 17 18...

Page 73: ...U BOLT 5 8 18 THREAD DUALLY 5 A TT10 00119 1 4 U BOLT 5 8 18 THREAD SINGLE WHEEL 6 NPN 4 SCREW HEX CAP 3 8 16 X 2 1 2 7 A TT4 00119 6 WASHER NYLON OBSOLETED 8 NPN 4 WASHER FLAT 3 8 9 A TT4 00363 2 AXL...

Page 74: ...74 REV23 4 14 15 TT10 12 4TNV98T AXLE ASSEMBLY BREAKDOWN REAR DRIVE 18 AXLE REAR DUALLY 52...

Page 75: ...OVER GASKET 15 98785 1 PLUG PIPE SLOTTED 16 36472 10 SCREW FLANGE HD 17 N A 1 CAP DIFFERENTIAL BEARING 18 500400 20 2 1 2 13 x 2 25 GRD8 BOLT BEARING CAP 19 706047X KIT BEARING 20 SEE KIT ITEM 55 59 0...

Page 76: ...76 REV23 4 14 15 TT10 12 4TNV98T AXLE ASSEMBLY BREAKDOWN REAR DRIVE 18 AXLE REAR DUALLY 52...

Page 77: ...M 57 OR 58 1 DISC 50 SEEKIT ITEM 57 OR 58 1 PLATE 51 30836 1 8 BOLT DIFFERENTIAL CASE 52 39697 2 AXLEGASKET 53 706999 15X 2 DRIVEGEAR AND PINION ASSY INCLUDES ITEMS 2 9 11 12 20 22 54 72165X 2 DRIVEGE...

Page 78: ...78 REV23 4 14 15 TT10 12 4TNV98T AXLE REAR SINGLE WHEEL...

Page 79: ...TT12 54 009 CA 10 Cover Bolts 10 TT12 54 010 CA 1 Cover Plug 11 TT12 54 011 CA 2 Hub N S TT12 54 012 CA 16 Wheel Studs 12 TT12 54 013 CA 2 Inner Wheel Bearing 13 TT12 54 014 CA 2 Inner Wheel Race 14...

Page 80: ...00 110 Axle Shaft Flange Nuts 7 16 20 64 70 Upper Kingpin 1 1 8 12 500 600 Kingpin Cap Cap Screws 1 2 20 70 90 Spindle Mounting Nuts 1 2 20 60 80 Tie Rod Stud Nut 5 8 18 70 Min 2 Tie Rod Clamp Nuts 1...

Page 81: ...81 REV23 4 14 15 TT10 12 4TNV98T BRAKE ASSEMBLY FRONT 1 2 BRAKES FRONT...

Page 82: ...82 REV23 4 14 15 TT10 12 4TNV98T BRAKES REAR DUALLY DRUM BRAKE ASSEMBLY REAR 21 28 29 30...

Page 83: ...KIT BELOW 1 BRAKE ADJUSTING LINK 13 SEE KIT BELOW 1 CABLE GUIDE 14 SEE KIT BELOW 1 CABLE ASSEMBLY 15 SEE KIT BELOW 2 SPRING HOLDDOWN 19 4383299 1 PARKING BRAKE CAM L H 19 4383298 1 PARKING BRAKE CAM...

Page 84: ...84 REV23 4 14 15 TT10 12 4TNV98T BRAKES REAR SINGLE WHEEL...

Page 85: ...ke Adjuster 6 TT12 54 031 CA 2 Lower Shoe Return Spring 7 TT12 54 032 CA 1 Brake Shoes 8 TT12 54 033 CA 2 Plug 9 TT12 54 034 CA 2 Link and Lever Assembly 10 TT12 54 035 CA 2 Dust Boot 11 TT12 54 036 C...

Page 86: ...86 REV23 4 14 15 TT10 12 4TNV98T PARKING BRAKE ACTUATOR ASSEMBLY BRAKES 15 16 11 12 14 13...

Page 87: ...UALIZER 7 A TT4 00193 3 CLEVIS PIN 8 NPN 3 COTTER PIN 9 10 A TT4 00150 2 REAR PARKING BRAKE CABLE DUALLY 9 10 TT12 13 002 SA 2 REAR PARKING BRAKE CABLE SINGLE WHEEL 11 NPN 1 5 16 18 X 3 4 HCS 12 NPN 1...

Page 88: ...88 REV23 4 14 15 TT10 12 4TNV98T BRAKE ACTUATOR ASSEMBLY BRAKES...

Page 89: ...r Qty Description 1 C TT4 10181 1 BRAKE PEDAL 2 C TT4 10182 1 BRAKE PEDAL PIVOT SHAFT 3 C TT4 10188 1 BEARING 4 A TT4 00193 1 CLEVIS PIN 5 A TT4 10192 1 CLEVIS 6 NPN 1 20 X 12 ADJUSTING ROD 7 NPN 1 20...

Page 90: ...90 REV23 4 14 15 TT10 12 4TNV98T SERVICE BRAKE ASSEMBLY BRAKES DUALLY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 5 5 20 21 22 23...

Page 91: ...70 1 BRAKELINE 8 302X3 1 UNION 9 A TT4 00178 2 BANJO BOLT 10 A TT4 00176 2 2 BRAKELINEHOSE 11 A TT10 00175 1 BRAKELINE 12 A TT4 00174 1 BRAKELINETEE 13 A TT10 00171 1 1 BRAKELINE 14 A TT10 00162 1 1 B...

Page 92: ...92 REV23 4 14 15 TT10 12 4TNV98T SERVICE BRAKE ASSEMBLY BRAKES SINGLE REAR WHEEL...

Page 93: ...E TEE 7 A TT10 00170 1 BRAKE LINE 8 TT12 13 001 SA 1 REAR BRAKE LINE BRACKET 9 A TT4 00178 4 BANJO BOLT TWO FRONT AND TWO REAR 10 A TT4 00176 2 2 BRAKE LINE HOSE 11 A TT10 00175 1 BRAKE LINE 12 A TT4...

Page 94: ...3 4 14 15 TT10 12 4TNV98T HYDRAULIC STEERING SYSTEM WITH PRINCE PUMP HYDRAULIC SYSTEM 1 2 3 4 5 6 7 8 9 5 10 11 12 13 14 29 25 30 25 40 39 35 26 36 38 37 41 27 28 15 24 31 16 17 32 20 23 18 33 19 18 2...

Page 95: ...TT4 00606 1A 3 Y FITTING MALE COUPLING 19 H03912 1 3 4 X 3 INCH SUCTION HOSE 20 NPN 6 12 HOSE CLAMP 21 A TT4 00606 1 1 Y FITTING BLACK IRON 22 H03912 1 3 4 X 21 INCH SUCTION HOSE 23 H03912 1 3 4 X 19...

Page 96: ...WITH METARIS PUMP HYDRAULIC SYSTEM 1 2 3 4 5 6 7 8 9 5 10 11 12 13 14 15 16 17 18 33 19 21 22 20 23 24 20 20 25 26 27 25 28 29 25 30 35 36 32 31 25 18 34 37 38 25 Item Part Number Qty Description 1 A...

Page 97: ...00606 1A 3 Y FITTING MALE COUPLING 19 H03912 1 3 4 X 3 INCH SUCTION HOSE 20 NPN 6 12 HOSE CLAMP 21 A TT4 00606 1 1 Y FITTING BLACK IRON 22 H03912 1 3 4 X 23 INCH SUCTION HOSE 23 H03912 1 3 4 X 22 INCH...

Page 98: ...A SUPERSEDED Item Part Number Qty Description 1 TT00 09 003 CA 1 SUCTION STRAINER 2 A TT4 00606 1A 1 HOSE BARB 3 4 BARB X 1 2 NPT BRASS 3 05706B 106 1 HOSE BARB 3 8 BARB X 3 8 NPT BRASS 4 A ES12 0550...

Page 99: ...2 8 2 TT00 09 001 SAC 1 POWER STEERING RESERVOIR 3 TT00 09 003 CA 1 TT SUCTION STRAINER 4 A TT4 00606 1A 1 HOSE BARB 3 4 BARB X 1 2 NPT BRASS 5 05706B 106 1 HOSE BARB 3 8 BARB X 3 8 NPT BRASS 6 05706B...

Page 100: ...100 REV23 4 14 15 TT10 12 4TNV98T THIS PAGE INTENTIONALLY LEFT BLANK HYDRAULIC SYSTEM...

Page 101: ...101 REV23 4 14 15 TT10 12 4TNV98T HYDRAULIC ASSIST SYSTEM SCHEMATIC HYDRAULIC ASSIST...

Page 102: ...STEM YANMAR TIER II TIER III 1 2 3 4 5 6 7 8 9 10 11 12 13 19 14 FUEL SYSTEM 20 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 25 OPTION FOR TIER II ONLY ITEMS 17 AND 18 REPLACE ITEM 10 ABOVE 18 17 22 24 23 21 AIR CLE...

Page 103: ...0 PSI WK PR 12 119225 52102 1 FUEL FEEDPUMP 13 129242 55700 1 FUEL WATER SEPARATOR COMPLETE 14 H05705 1 FUEL HOSE 20 INCH SAE30R7 50 PSI WK PR 15 AE OPT 0091 1 LUBRICITY FILTER ASSY COMP OPTION INCLUD...

Page 104: ...Item Part Number Qty Description 1 129907 01950 1 MOUNTING BRACKET 2 26106 080222 3 BOLT M8 X 22 PLATED 3 26106 080162 2 BOLT M8 X 16 PLATED 4 26106 100202 1 BOLT M10 X 20 PLATED 5 129907 01960 1 MOUN...

Page 105: ...SEMBLY FUEL INJECTION 3 122908 59830 1 PIPE ASSEMBLY FUEL INJECTION 4 129908 59840 1 PIPE ASSEMBLY FUEL INJECTION 5 123907 11601 4 PIPE SEAL 6 729908 53100 4 FUEL INJECTOR 7 26106 080182 1 BOLT M8 X 1...

Page 106: ...m Part Number Qty Description 1 729928 51300 1 FUEL INJECTION PUMP 2 26106 080302 3 BOLT M8 X 30 PLATED 3 26106 080202 3 BOLT M8 X 20 PLATED 4 129927 51250 1 RETAINER 5 26106 060122 1 BOLT M6 X 12 PLA...

Page 107: ...INJECTION 2 129927 59820 1 PIPE ASSEMBLY FUEL INJECTION 3 122927 59830 1 PIPE ASSEMBLY FUEL INJECTION 4 129927 59840 1 PIPE ASSEMBLY FUEL INJECTION 5 123907 11601 4 PIPE SEAL 6 729927 53100 4 FUEL IN...

Page 108: ...108 REV23 4 14 15 TT10 12 4TNV98T ENGINE FUEL LINE YANMAR TIER II 1 2 3 1 2 4 5 6 14 13 15 9 10 8 7 11 12 FUEL SYSTEM...

Page 109: ...L WATER SEPERATOR COMPLETE ASSY 14 119225 52102 1 PUMP ASSEMBLY FUEL FEED 15 119802 55710 1 FUEL WATER SEPERATOR ELEMENT Note The fuel system needs to be primed under certain conditions Before startin...

Page 110: ...110 REV23 4 14 15 TT10 12 4TNV98T ENGINE FUEL LINE YANMAR TIER III DIESEL 1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 FUEL SYSTEM...

Page 111: ...FUEL WATER SEPERATOR COMPLETE ASSY 14 119225 52102 1 PUMP ASSEMBLY FUEL FEED 15 129242 55730 1 FUEL WATER SEPERATOR ELEMENT Note The fuel system needs to be primed under certain conditions Before sta...

Page 112: ...Description 1 NPN 1 40 HOSE CLAMP 2 A TT10 00093 1 AIR INTAKE ADAPTER 3 NPN 1 60 HOSE CLAMP 4 A TT4 00091 2 1 AIR CLEANER 5 A TT4 00092 1 2 AIR CLEANER BRACKET 6 A TT12Y 00092 1 AIR CLEANER SUPPORT BR...

Page 113: ...EXHAUST GASKET 2 A TT10TD 00253 2 1 2PC EXHAUST TAIL PIPE 3 A TT4 00254 2 EXHAUST CLAMP 2 HD3 8 THREAD 4 A TT4 00258 1 1 MUFFLER 5 A TT12Y 00252 1 EXHAUST BRACKET L YANMAR TURBO N S NPN 2 HCS M10 1 5x...

Page 114: ...BO CHARGER 2 119131 18320 4 BOLT M 8X22 3 123901 18080 1 EXH GASKET ALSO SHOWN ON PG 101 4 123900 13630 8 BOLT M8X80 5 129935 13100 1 EXHAUST MANIFOLD 6 129928 11700 1 CYLINDER HEADASSEMBLY 7 129900 1...

Page 115: ...INTAKE DUCT 5 26106 080902 2 BOLT M8X90 PLATED 6 26106 080702 2 BOLT M8 X 70 PLATED 7 119129 77020 1 GASKET 8 119005 77050 1 AIR HEATER 9 26106 080802 2 BOLT M8X80 PLATED 10 26106 080452 8 BOLT M8X45...

Page 116: ...116 REV23 4 14 15 TT10 12 4TNV98T EXHAUST MANIFOLD YANMAR TIER III DIESEL 1 2 3 3 6 7 8 5 9 4 10 9 12 18 11 13 14 15 17 16 EXHAUST INTAKE SYSTEM 20 21 22 23 19 24 25...

Page 117: ...3790 2 BOLT M8X25 11 129948 13800 1 PIPE 12 129927 13810 1 PIPE GASKET 13 129948 13810 1 PIPE 14 26106 080352 1 BOLT M8X35 PLATED 15 26106 080452 1 BOLT M8X45 PLATED 16 26106 080552 2 BOLT M8545 PLATE...

Page 118: ...118 REV23 4 14 15 TT10 12 4TNV98T 1 INTAKE MANIFOLD YANMAR TIER III DIESEL 2 3 4 5 6 7 8 10 9 11 12 EXHAUST INTAKE SYSTEM 13 14 15 15 15 16 17 18 19 20 21 22 23 7...

Page 119: ...BO CHARGER 9 26216 060202 2 STUD M6 X 20 PLATED 10 26106 080452 6 BOLT M8 X 45 PLATED 11 26106 080802 4 BOLT M8 X 80 PLATED 12 129928 18200 1 AIR DUCT 13 129974 18210 1 JOINT RUBBER 14 123951 18220 1...

Page 120: ...ERATOR COMPARTMENT Item Part Number Qty Description 1a NVSP 14 028 KA 1 THROTTLE PEDAL DUAL ANALOG INCLUDES ADAPTOR HARNESS 1b NVSP 14 032 KA THROTTLE PEDAL DUAL ANALOG INCLUDES ADAPTOR HARNESS 2 NPN...

Page 121: ...5 3 NPN 3 WASHER FLAT 1 4 4 NPN 3 NUT LOCK 1 4 20 5 A TT4 00285 1 ACCEL CABLEBRACKET 6 A TT4 00287 1 BALL JOINT KIT NUT INCLUDED 7 A TT10 00282 1 1 ACCELERATOR CABLEASSEMBLY 8 A TT4 00247 1 ACCELERATO...

Page 122: ...122 REV23 4 14 15 TT10 12 4TNV98T OPERATOR COMPARTMENT INSTRUMENT PANEL SAUER DANFOSS DISPLAY CONTROLLER 1 1 2 2 3 4 5 6 7 8 9 10 11 1 12...

Page 123: ...AY MOUNTING SCREW NOTE MUST BE INSTALLED WITH THREAD LUBRICANT N S NVSP 14 025 SA 1 KEY SWITCH BRACKET N S NVSP 05 005 CA 1 SEALED KEY SWITCH 3 POSITION N S NVSP 05 005 CB 1 SEALED KEYLESS SWITCH 3 PO...

Page 124: ...124 REV23 4 14 15 TT10 12 4TNV98T OPERATOR COMPARTMENT INSTRUMENT PANEL H30 DISPLAY CONTROLLER NO LONGER AVAILABLE 8 9 7 10 1 6 5 4 3 2...

Page 125: ...TT4 00411 1 1 DASH PANEL NO INSTRUMENTS 3 A TT4 00433 1 1 SPOTLIGHT TOGGLE SWITCH OPTIONAL 4 A TT4 00423 2 1 HEADLIGHT SWITCH 5 A TT4 00609 1 HEATER FAN SWITCH OPTIONAL 6 A TT4 00608 1 HEATER CONTROL...

Page 126: ...n 1 A TT4 00245 1 TRANSMISSION SHIFT CONTROL 2 A TT4 00246 1 TRANSMISSION SHIFT CABLE 120 3 A TT4 00248 1 TRANSMISSION CABLE BRACKET ASSEMBLY 4 A TT4 00247 1 U BOLT KIT 5 A TT4 00249 1 BALL JOINT KIT...

Page 127: ...127 REV23 4 14 15 TT10 12 4TNV98T DASH WIRING HARNESS ELECTRICAL SCHEMATICS...

Page 128: ...128 REV23 4 14 15 TT10 12 4TNV98T ELECTRICAL SCHEMATICS YANMAR ENGINE WIRING HARNESS YANMAR TIER II DIESEL...

Page 129: ...129 REV23 4 14 15 TT10 12 4TNV98T YANMAR ENGINE WIRING HARNESS YANMAR TIER II DIESEL ELECTRICAL SCHEMATICS...

Page 130: ...130 REV23 4 14 15 TT10 12 4TNV98T ELECTRICAL SCHEMATICS YANMAR ENGINE WIRING HARNESS YANMAR TIER III DIESEL 198461 52950...

Page 131: ...131 REV23 4 14 15 TT10 12 4TNV98T YANMAR ENGINE WIRING HARNESS YANMAR TIER III DIESEL ELECTRICAL SCHEMATICS 129927 77930 129927 77930 198461 52950 198461 52950...

Page 132: ...132 REV23 4 14 15 TT10 12 4TNV98T VEHICLE WIRING HARNESS YANMAR TIER II DIESEL ELECTRICAL SCHEMATICS...

Page 133: ...133 REV23 4 14 15 TT10 12 4TNV98T VEHICLE WIRING HARNESS YANMAR TIER II DIESEL ELECTRICAL SCHEMATICS...

Page 134: ...134 REV23 4 14 15 TT10 12 4TNV98T ELECTRICAL SCHEMATICS VEHICLE WIRING HARNESS YANMAR TIER III DIESEL PRIOR TO 10 2013...

Page 135: ...135 REV23 4 14 15 TT10 12 4TNV98T ELECTRICAL SCHEMATICS VEHICLE WIRING HARNESS YANMAR TIER III DIESEL PRIOR TO 10 2013...

Page 136: ...136 REV23 4 14 15 TT10 12 4TNV98T ELECTRICAL SCHEMATICS VEHICLE WIRING HARNESS YANMAR TIER III DIESEL 10 2013 THRU 9 2014...

Page 137: ...137 REV23 4 14 15 TT10 12 4TNV98T ELECTRICAL SCHEMATICS VEHICLE WIRING HARNESS YANMAR TIER III DIESEL 10 2013 THRU 9 2014...

Page 138: ...138 REV23 4 14 15 TT10 12 4TNV98T ELECTRICAL SCHEMATICS VEHICLE WIRING HARNESS YANMAR TIER III DIESEL 9 2014 AND LATER...

Page 139: ...139 REV23 4 14 15 TT10 12 4TNV98T ELECTRICAL SCHEMATICS VEHICLE WIRING HARNESS YANMAR TIER III DIESEL 9 2014 AND LATER...

Page 140: ...DISPLAY CONTROLLER Item Part Number Qty Description 1 A TT10 DET3 1 ACCESS COVER PLATE 2 NPN 4 1 4 20 X 1 GR5 HCS 3 NPN 4 1 4 FLAT WASHER 4 A TT8 00415 1 1 TT ELECTRONIC CONTROLLER 5 NPN 1 1 4 20 X 2...

Page 141: ...141 REV23 4 14 15 TT10 12 4TNV98T VEHICLE LOGIC HARNESS YANMAR TIER II DIESEL WITH SAUER DANFOSS CONTROLLER ELECTRICAL SCHEMATICS...

Page 142: ...142 REV23 4 14 15 TT10 12 4TNV98T CE OPTION OPERATOR PRESENCE CIRCUIT WIRING DIAGRAM ELECTRICAL SCHEMATICS...

Page 143: ...143 REV23 4 14 15 TT10 12 4TNV98T CAB OPTION WIRING DIAGRAM ELECTRICAL SCHEMATICS...

Page 144: ...144 REV23 4 14 15 TT10 12 4TNV98T 2 3 LIGHTS ELECTRICAL HEADLIGHT TAILLIGHT SPOTLIGHT ASSEMBLY 1...

Page 145: ...6 1156 2 REPLACEMENT REVERSELIGHT BULB TAILLIGHT ASSEMBLY REPLACEMENT PARTS Item Part Number Qty Description 7 H6545 2 REPLACEMENT HEADLIGHT SEALEDBEAM 8 1157 2 REPLACEMENT TURN SIGNAL BULB 9 H3 1 RE...

Page 146: ...603 20 1 LATCH FOR ACCESS DOOR 3 C TT4 0012 3 1 LOCKING T HANDLELATCH 4 C TT4 0012 2 1 HOODLATCH T HANDLE 5 A TT10 00048 1 BENCH SEAT STANDARD 6 AE OPT 0055 B 1 BENCH SEAT BOTTOM CUSHION STANDARD 7 AE...

Page 147: ...TT10 00126 16 WHEEL LUG NUT 6 AE OPT 0077 1 OPTIONAL ALL SEASON MUD SNOW TIRE REQUIRES OPTIONAL 16 IN RIM 7 A TT4 00122 1 OPTIONAL FRONT 16 IN RIM FOR AE OPT 0077 1 8 A TT8 2 00126 OPTIONAL REAR 16 IN...

Page 148: ...5 B TT3 0008B 1 ROLL PIN 6 AE OPT 0028 1 PINTLE HOOK 7 AE OPT 0026 1 AIRLINE HITCH 3 PIN WITH CABLE NOT SHOWN 8 AE OPT 0093 1 AIRLINE HITCH 2 3 8 PIN NOT SHOWN 9 AE OPT 0033 1 1 HOLLAND HITCH 10 RK 11...

Page 149: ...G BEACON 1A R5024BH 1 REPLACEMENT BULB 24VDC 1B R5012BH 1 REPLACEMENT BULB 12VDC 2 AE OPT 0007 1 STROBE 2A 129 1 REPLACEMENT BULB FOR STROBE 2B AE OPT 0009 1 1 2 COVER FOR STROBE 3 A TT10 00450 1 BASI...

Page 150: ...150 REV23 4 14 15 TT10 12 4TNV98T CAB OPTION 17 15 16 18 9 1 2 3 4 5 6 7 8 OPTIONS...

Page 151: ...ROOF VENT 5 A TT4 00555 1 WIPER MOTOR 6 A TT4 00556 1 DEFROST FAN 7 A TT4 00609 1 HEATER FAN SWITCH 8 991528 1 WIPER ARM 9 994890 1 WIPER BLADE 10 40516 3 DOOR HINGE 11 40515 1 STRIKER PLATE 12 48717...

Page 152: ...em Part Number Qty Description 1 A TT4 00601 1 HEATER ASSEMBLY 2 A TT4 00607D 1 CONTROL VALVE 3 A TT4 00609 1 HEATER FAN SWITCH 4 A TT4 00608 1 TEMPERATURECONTROL CABLE 5 NPN 2 5 8 HEATER HOSE NOT SHO...

Page 153: ...0 12 4TNV98T OTHER OPTIONS LISTED NOT SHOWN Item Part Number Qty Description 1 AE OPT 0001 1 BACK UP ALARM 2 AE OPT 0086 1 INTERCOM JACK 3 AE OPT 0094 1 12V ACCESSORY OUTLET 4 AE OPT 0114 1 RUBBER DEC...

Page 154: ...remov ing the cap Fluid level should be at the Cold fill level Transmission Fluid With unit in park and parking brake set in the ON position start engine Open side access door Remove dipstick from tra...

Page 155: ...EERING RESERVOIR CHECK AUTOMOTIVE POWER STEERING FLUID 6 DRIVE SHAFT LUBE EP MULTIPURPOSE GREASE 7 BRAKE MASTER CYLINDER CHECK DOT 3 BRAKE FLUID 8 ENGINE COOLANT CHECK ETHYLENE GLYCOL WATER 50 50 MIX...

Page 156: ...35153 Oil Filter 123907 55801 Fuel Filter 129242 55730 Fuel Water Separator Filter Fleetguard FS20000 Lubricity Filter Donaldson P601437 Air Filter Wix 58705 Transmission Filter and Gasket SF 6520 Po...

Page 157: ...fuel system for leaks X Replace fuel filter X Drain fuel water separator X Clean fuel water separator X Replace lubricity filter if equipped X Air Cleaner Inspect replace air cleaner element X Engine...

Page 158: ...ES ENGINE CRANKCASE CAPACITIES ENGINE U S QUARTS IMPERIAL QUARTS LITRES 3 3 L DIESEL 11 1 9 24 10 5 OIL TYPE SAE 15W40CD ONLY USE OIL THAT IS RATED FOR A DIESEL ENGINE U S GALLONS IMPERIAL GALLONS LIT...

Page 159: ...Oil may be used If the system has been drained for repair or scheduled maintenance fill steering reservoir to within 2 of maximum fill level With the key in the OFF position turn the engine over for 3...

Page 160: ...dicator See authorized Yanmar industrial engine dealer or distributor Battery Indicator stays ON Faulty alternator See authorized Yanmar industrial engine dealer or distributor Faulty engine oil press...

Page 161: ...element or replace Improper diesel fuel Replace with recommended diesel fuel Faulty spraying of fuel injection Exessive intake exhaust valve clearance Improper diesel fuel Replace with recommended die...

Page 162: ...0MM 12MM 13MM 14MM 15MM 16MM 17MM 18MM 19MM 20MM 21MM 7 Standard Combination Wrenches a 1 4 5 16 11 32 3 8 7 16 1 2 9 16 5 8 11 16 3 4 13 16 7 8 15 16 1 1 8 8 3 8 Drive Deep Standard Sockets a 3 8 7 1...

Page 163: ...TC 1902 20 12 volt test light 21 Torque Wrench 25 250 Foot Pounds 22 7 inch diagonal pliers 23 8 inch long nose pliers 24 6 3 4 inch slip joint pliers 25 9 1 2 inch arc joint pliers 26 Multimeter 27 P...

Page 164: ...or icy snow with All Wheel Drive a wheel may loose traction wheel spin To stop front wheel spin apply some service brake gradually with left foot until wheel spin stops and hold while con tinuing the...

Page 165: ...nt and back Check with tape measure to see difference The front should be 1 16 inch more that the rear 1 16 inch toe out if less or greater loosen the two bolts on the tie rod clamp Turn clamp in or o...

Page 166: ...14 21 Jul 2014 Added relay part numbers to Tier3 engine harness PRB 15 08 Aug 2014 Updated throttle pedal part number PRB 16 25 Aug 2014 Updated preventive maintenance schedule Added H30 display contr...

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