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Operations Manual 

Eagle 800 High-Speed Strapping Machine 

READ ALL INSTRUCTIONS CONTAINED IN THIS 

MANUAL PRIOR TO MACHINE INSTALLATION!

 

Summary of Contents for 800

Page 1: ... 1 Operations Manual Eagle 800 High Speed Strapping Machine READ ALL INSTRUCTIONS CONTAINED IN THIS MANUAL PRIOR TO MACHINE INSTALLATION ...

Page 2: ...5 Strap Feed 9 4 6 Position Adjustments 9 4 7 Troubleshooting 10 5 Main Parts Illustrations Parts List 12 5 1 Commonly Replaced Parts 12 6 Main Parts Parts Illustrations Parts List 13 6 1 Carriage Drive Assembly 13 6 2 Slide Assembly 16 6 3 Top Body Assembly 17 6 4 Left Top Knife Assembly 18 6 5 Middle Top Knife Assembly 19 6 6 Right Top Knife Assembly 20 6 7 Spindle Assembly 21 6 8 Heating Body A...

Page 3: ... Force 0 132lbs 0 60kg Strap Size Width 1 2 5 8in 12 15mm Strap Size Thickness 0 6 0 9mm Core Size 8in x 8in Machine Dimensions 56in x 24in x 60 6in Machine Weight 441lbs 200kg Tabletop Height 39 53in 750mm Minimum Carton Size 4in x 2in Noise Level 75db Operating Environment Temperature 32 104ºF 0 40ºC Operating Environment Humidity 0 98 ...

Page 4: ...or any of its components 6 Roll any used strap back onto the spool while the machine is not in use This will prevent deformation of the strap 7 Machine parts and components listed in the manual should be lubricated regularly 8 Do not apply lubricant to the roller wheel surfaces 9 While not in use disconnect the machine from the power source 2 2 Environmental Considerations The machine should be lo...

Page 5: ... to change between the modes Manual Automatic Continuous 4 Pack Button Manual Strap Activation a This button is used to activate the strapping mechanism while the Work Mode Switch is in the Manual mode 5 Emergency Stop button a To reset the Emergency Stop button turn the button in the direction indicated by the arrows 6 Air Switch 6 ...

Page 6: ...e guide roller and pre strap feeding roller 2 Use the lever Fig 3 2 to release tension on the strap feeding mechanism so that strap can be fed through the rollers and into the machine 3 Open the cover to the collection chamber Fig 3 3 to feed strap into the strain swing rocker Fig 3 4 Feed strap into the strain swing rocker by rotating the wheel while feeding the strap 4 Once strap is loaded into ...

Page 7: ...he machine takes approximately 30 seconds to reach operating temperature The machine will not operate until the heating element has reached its operating temperature 5 Set the operating mode 6 Place the package to be strapped into the center of the archway a Continuous Mode Machine will apply strapping material any time an item is placed within the strapping archway Helpful for large volume work f...

Page 8: ...regular maintenance and lubrication for trouble free operation 1 Slide Board and Guide Plate see below 2 Operating surface and roller of all cams 3 Guide rail of heating body see below 4 Strap clipping block see below a Apply oil to both sides and inside hole of the strap clipping block 4 3 Decelerator Check the oil reservoir to verify fluid levels If over filled machine performance will be affect...

Page 9: ...n the main motor and the brake should be set between 0 2mm and 0 3mm Fig 4 2 Fig 4 1 Fig 4 2 4 6 Position Adjustments Fig 4 3 Fig 4 4 1 Cover Plate 2 Feed Time Adjustment 3 Unthreading Time Adjustment 4 Spacing Time Adjustment 5 Temperature Adjustment To access the knobs for machine timing adjustment remove the cover 1 to access the time adjustment knobs 2 5 1 2 3 4 5 ...

Page 10: ...withdrawing the gap between crown and pry bar should be 0 3mm Fig 4 1 2 Insufficient strap storage volume in strap collection bin a Improper adjustment of pre strap feeding mechanism b Pre Strap feeding mechanism not drawing enough strapping material into collection bin 3 Strapping material end is split a If end is split Pre Strap feeding mechanism may not be able to draw in the strapping material...

Page 11: ...s not affixed properly a If not aligned properly the middle top knife on the middle body will lean against another knife board Resetting the machine will not correct the issue as it causes the T guide plate to move out of position 6 Improperly sized strapping material a Width or thickness of strapping material is too large ...

Page 12: ...ap feeding and withdrawing motor Switzerland Habasit 8 Belt of pre strap feeding motor Switzerland Habasit 9 Pre strap feeding motor Taiwan Dongli or Chengbang 10 Brake strap Switzerland HABASIT 11 Torsion spring on left and right strap path 12 Compression Spring of Middle Knife 13 Tension Spring of Middle Knife 14 Tension Spring of Middle Knife 15 Middle Relay Japan OMRON 16 Tension Spring of Lar...

Page 13: ... 13 6 Main Parts Components Illustration Parts List ...

Page 14: ...ator 1 14 Spindle 01 17 1 15 Bearing 80100 2 16 L Plank 01 221 2 17 Pendulum bar of guide plate 01 224 1 18 Support plate 01 67 1 19 Pendulum bar of slide plate 01 217 1 20 T guide plate 01 226 1 21 Slide plate combination 1 22 Bent plate 01 33 1 23 Hexagonal screw 1 24 Belt wheel 01 39 1 25 Left guide plate 01 24 1 26 Left guide rail 01 22 1 27 Right guide plate 01 25 1 28 Right guide rail 01 23 ...

Page 15: ...g 80100 1 47 Clamping ring 01 38 1 48 Wrench 01 42 1 49 Roller wheel spindle 01 37 1 50 Strapping swing link 1 51 Channel steel 1 52 Orientation tray 01 68 1 53 Limit board 01 69 1 54 Spindle 01 45 1 55 Adjustment device of strapping force 1 56 Sonde bracket 1 57 Switch bracket 01 65 1 58 block 1 59 Nut 1 60 Sleeve 1 61 Shaft 2 62 Shaft 1 63 Shield ring 2 64 Bearing 1 65 Bearing 1 66 Bearing 1 67 ...

Page 16: ... 16 6 Main Parts Components Illustration Parts List 6 2 Slide Assembly Description Part Number Qty 1 Right rail of guide plate 01 27 1 2 Left rail of guide plate 01 26 1 3 Slide plate 01 20 1 ...

Page 17: ...Number Qty 1 Front plate 01 90 1 2 Left top knife combination 1 3 Middle top knife combination 1 4 Right partition board 01 93 1 5 Left partition board 01 92 2 6 Post 01 95 2 7 Tension spring 01 97 3 8 Post 01 96 1 9 Back plate 01 91 1 10 Baffle plate 01 94 1 11 Right top knife combination 1 ...

Page 18: ...ts List 6 4 Left Top Knife Assembly Description Part Number Qty 1 Left Jack Catch 01 112 1 2 Compression spring 01 104 1 3 Cavity 01 101 1 4 Limit stop 01 105 1 5 Spring pedestal 01 100 1 6 Bearing 80100 1 7 Small spindle 01 106 1 8 post 01 109 1 ...

Page 19: ...ife Assembly Description Part Number Qty 1 Top body 01 114 1 2 Compression spring 01 104 1 3 Compression spring 01 103 1 4 Cavity 01 102 1 5 Limit stop 01 105 1 6 Spring pedestal 01 100 1 7 shaft 01 107 1 8 Bearing 80100 1 9 Small spindle 01 106 1 10 Seat board 01 113 1 ...

Page 20: ...s List 6 6 Right Top Knife Assembly Description Part Number Qty 1 Right Jack Catch 01 115 1 2 Compression Spring 01 104 1 3 Cavity 01 101 1 4 Limit stop 01 105 1 5 Spring pedestal 01 100 1 6 Bearing 80100 1 7 Small spindle 01 106 1 8 post 01 109 1 ...

Page 21: ...6 Main Parts Components Illustration Parts List 6 7 Spindle Assembly Description Part Number Qty 1 Main spindle 01 27 1 2 Key 1 3 Cam 01 6 1 4 Cam 01 7 1 5 Cam 01 8 1 6 Cam 01 9 1 7 Cam 01 10 1 8 Cam 01 5 1 ...

Page 22: ... 22 6 Main Parts Components Illustration Parts List 6 8 Heating Body Assembly Description Part Number Qty 1 Bracket 01 130 1 2 Guide Plate 01 132 2 3 Heating Section Slide Plate Assembly 1 ...

Page 23: ...llustration Parts List 6 9 Heating Section Slide Plate Assemblies Description Part Number Qty 1 Slide 01 137 1 2 Compression spring 01 140 1 3 Spindle 01 138 1 4 Heating section combination 1 5 Cover 01 142 1 6 Axle sleeve 01 139 1 ...

Page 24: ... 24 6 Main Parts Components Illustration Parts List 6 10 Heating Section Assembly Description Part Number Qty 1 Heating Section 01 207 1 2 Insulation Board 01 150 1 3 Bolt 01 152 1 4 Base Plate 01 151 1 ...

Page 25: ...lustration Parts List 6 11 Strapping Force Assembly Description Part Number Qty 1 Knob 01 205 1 2 Compression spring 01 207 1 3 Bracket 01 204 1 4 Gear 01 209 1 5 Small spindle 01 210 1 6 Direct rack bar 01 211 1 7 Spindle 01 206 1 ...

Page 26: ... 160 1 2 Tension Bar 01 169 1 3 Spacer Plate 01 160 1 1 4 Strap Clipping Block 01 165 1 5 Spindle 01 166 1 6 Pin 01 160 1 7 Post 01 174 1 8 Tension Spring 01 162 1 9 Bearing 80026 1 10 Small Spindle 01 176 1 11 Pedestal 01 175 1 12 Bent Plate 01 161 1 13 Pull Pole Axle 01 168 1 14 Pull Pole 01 177 1 15 Bearing CFØ10 1 ...

Page 27: ... 92 1 2 Upper Strap Wheel 00 95 1 3 Upper Axle 00 93 1 4 Bearing 80102 4 5 Base 00 83 1 6 Pendulum Bar 00 97 1 7 Lower Axle 00 94 1 8 Bearing 80100 1 9 Rocker Wheel 00 85 1 10 Distance Sleeve 1 11 Bearing 80101 1 12 Lower Strap Wheel 01 98 1 13 Screw M6 10 1 14 Screw M5 6 1 15 Switch Bracket 1 16 Inserting Strap Portal 00 108 1 ...

Page 28: ...tration Parts List 6 14 Pendulum Mechanism Description Part Number Qty 1 Roller Wheel 00 134 1 2 Roller Wheel Rack 00 133 1 3 Pin 1 4 Pendulum Var 00 130 1 1 5 Nut 00 129 1 6 Swing Block 00 127 1 7 Bearing 80101 1 8 Belt Clip 00 128 1 ...

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