EAE EE-6603S Installation, Operation, And Parts Manual Download Page 39

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Installation, Operation and Parts Manual

EE-6603S/EE-6603B

Pos.

CODE

Description

Specification

Qty

615021012

Drive oil cylinder

6603-A6-B1

615021013

Assistant oil cylinder

6603-A6-B2

614021026

Drive cylinder sheath

6603B-A6-B3

614021027

Slave cylinder sheath

6603B-A6-B4

614021028B

Mechanical safety lock

6603B-A6-B5

410212100

Three way connector

6603B-A6-B8

205101021

Bearing

3040-SF-2X

205101023

Bearing

3050-SF-1X

410200181

Washer

6503-A5-B7

410190101

Thin space washer

6501-A2-B8

310501001

Air cylinder

CQ2B32X20

420420010

Adjustable head

66035-A03-B09

202109014

Hex socket cylinder head screw

M5X45-GB70_1

310102024

Bending pneumatic connector

KLL8-01

310201003

Muffler

SLM01-R1-8

208106001

Straight oil cup

M8X1-JB9740_1

Summary of Contents for EE-6603S

Page 1: ...Installation Manual Levelling With synchronization protection Lifting Capacity 4200KG 5000KG Installation Operation and Parts Manual Distributed by Please read this entire manual carefully and completely before installation or operation of the lift Date 08 07 2021 ...

Page 2: ...d other domestic legislation The reproduction or disclosure of instructions or an extract thereof is prohibited and offenders are liable to prosecution EAE reserves the right or initiates criminal proceedings and asserts claims for damages in the event of infringements Warranty The use of non approved hardware will result in a modification of our products and thus to the exclusion of any liability...

Page 3: ...3 1 General descriptions 9 3 2 Construction of the lift 9 3 3 Dimensions 10 3 4 Technical data 12 INSTALLATION INSTRUCTIONS 12 4 1 Preparations before installation 12 4 2 Installation attentions 13 4 3 General Installation Steps 13 4 4 Items to be checked after installation 14 OPERATION INSTRUCTIONS 16 5 1 Precautions 16 5 2 Control panel descriptions 16 5 3 Working flow chart 17 5 4 Operation ins...

Page 4: ...an expert or qualified person to perform checking It must be ensure that the person chosen satisfies the requirements The user bears special responsibility if employees of the company are appointed as experts or qualified persons 1 2 1 Scope of checking Regular checking essentially involves performing a visual inspection and a functional test This includes checking the condition of the components ...

Page 5: ...ned to lift the entire body of vehicles with its maximum weight within the lifting capacity 1 3 10 Always insure the safety locks are engaged before any attempt to work near or under the vehicle Never remove safety related components from the lift Do not use if safety related components are damaged or missing 1 3 11 Do not rock the vehicle while on the lift or remove any heavy component from vehic...

Page 6: ... are clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner The labels must be kept clean and they have to be replaced if detached or damaged Please read carefully the meaning of each label and memories them for future operation ...

Page 7: ...f crushing In the event of excessive vehicle weight incorrect mounting of the vehicle or on removing heavy object there is a risk of the vehicle falling off the lifting platform or tipping up Safety measures The lifting platform is only ever to be employed for the intended purpose Carefully study and heed all the information given in Section 1 4 Observe the warning notices for operation 1 6 Noise ...

Page 8: ...us If stacking is unavoidable use all appropriate precautions never stack to more than 2 meters in height never make stacks of single packs Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting stack is more stable Once the stack is complete restrain it using straps ropes or other suitable methods A maximum of two packs can be stacked on lorries in containers ...

Page 9: ...ard of sudden decline of the wheel supporting platform in case of hydraulic leakage In addition there safe designs like 24V control voltage switch for maximum rising height and low height alarming buzzer which make the lift be safer to work with 3 2 Construction of the lift Model S smooth platform Model B platform with flexible turntable positions and side slip plates Pos Descriptions 1 Base frame...

Page 10: ...tallation Operation and Parts Manual EE 6603S EE 6603B 10 3 3 Dimensions EE 6603B Specification RL OL L1 L2 EE 6603B 42L 4200 4442 1320 970 EE 6603B 48L 4800 5042 1520 1370 EE 6603B 51L 5100 5342 1520 1570 ...

Page 11: ...Installation Operation and Parts Manual EE 6603S EE 6603B 11 EE 6603S Specification RL OL EE 6603S 42L 4200 4442 EE 6603S 48L 4800 5042 EE 6603S 51L 5100 5342 ...

Page 12: ...g platform for driving vehicles on and off To stop vehicles colliding with the ceiling it is advisable to fit an overhead light barrier in low ceiling buildings 4 1 2 Foundations and connections The user must have the following work performed before erecting the lift Construction of the foundation following consultation with the manufacturer s customer service or an authorized service agent Routin...

Page 13: ...ubsequently demanded by the buyer No Name Specification Qty 1 Power side lifting platform assembly 6603B 01 1 2 Secondary lifting platform assembly 6603B 02 1 3 Control cabinet 6603BM 1 4 Expansion bolt M16 120 16 5 Air hose D 8 2m 6 Air hose connector PP 20 5 8 1 7 User s Manual 1 8 Key 1 9 Oil tank label 1 4 2 Installation attentions 4 2 1 Joints of oil hose and wiring must be firmly connected i...

Page 14: ... meter points to the NUMBER 6 Push the button down thereafter It is suggested to add ISO VG32 mechanical oil into the oil tank Adjust the oil dipping quantity using the button on top of the oil cup Set with the arrow mark pointing to the NUMBER 4 Step 4 Connect electrical wires Electrical connection must be done by qualified electricians Refer to Annex 2 when fix the electrical system Connect the ...

Page 15: ...CM higher than the main platform Push the LOCK button to make secondary platform descend to its lowest position and don t release the button until 5 more seconds later Repeat doing this for two cycles After that push the UP button until the secondary platform rises to the same height as that of the main platform about 20CM above the floor 3 Turn the handle to P1 and push the UP button to check the...

Page 16: ...ll be observed by the operator throughout the motion of the lift 5 1 8 Engage the safety locking mechanism before entering under the raised vehicle 5 1 9 Avoid excessive rocking of vehicle while on the lift 5 1 10 It is forbidden for people to stand in the field of motion during raising or lowering movement 5 1 11 Do not climb onto the load or load carrying device when they are raised 5 2 Control ...

Page 17: ...ead and understood the operation manual before operation 2 Drive and park the vehicle midway between two platforms 3 Push the UP button to raise the lifting platform a little bit off the ground and check the stability of the lifted vehicle 4 Having raised the vehicle to the expected height push the Safety Lock button to ensure the mechanical safety lock is engaged Check again the stability before ...

Page 18: ...onnection is loose Adjust or replace the limit switch Motor runs but will not raise The motor run reversely Check the wire connection Overflow valve is not well screwed up or jammed Clean or make adjustment Damaged gear pump Replace it Too low oil level Add oil The hose connection is loose Tighten it The cushion valve is not well screwed up or jammed Clean or make adjustment Platforms go down slow...

Page 19: ... Push the UP button inspect and ensure the lifting platform stops rising at maximum lifting height Every day 3 Pneumatic filter Listen and inspect the filter to ensure no leakage Inspect and ensure the water level is below its max limit mark and the oil level is above the minimum limit mark Every day 4 Hydraulic block and valves Inspect if the valves leak or not Clean or change the valve if any le...

Page 20: ...ed in the grooves Every 3 months 13 Rolling wheels and their running tracks Push the UP and DOWN button to check if the wheel is over worn or cannot roll Add grease to ensure smooth running Change over worn wheels Every 3 months 14 Self locking nut Check with torque spanner The torque should be no less than 330N m Every 3 months 15 Whole Lift Run the lift for several cycles with and without rated ...

Page 21: ...for driving vehicles on and off C25 concrete foundation with a minimum thickness of 150mm Concrete Surface under the base plates Horizontal and even Gradients max 0 5 Embedded L40 angle iron around the pit for edging Newly built concrete ground must be older than 20days In case drain pipes are not available it is necessary to reserve a water collection pit All dimensions are in millimeters Attenti...

Page 22: ...Installation Operation and Parts Manual EE 6603S EE 6603B 22 48L 51L ...

Page 23: ...Installation Operation and Parts Manual EE 6603S EE 6603B 23 42LC 48LC ...

Page 24: ...Installation Operation and Parts Manual EE 6603S EE 6603B 24 51LC ...

Page 25: ...Installation Operation and Parts Manual EE 6603S EE 6603B 25 Annex 2 Electrical diagrams and parts list ...

Page 26: ...Installation Operation and Parts Manual EE 6603S EE 6603B 26 ...

Page 27: ...nstallation Operation and Parts Manual EE 6603S EE 6603B 27 SQ1 Max height limit switch SQ2 Safe descending limit switch SQ3 Photoelectric switch YA1 Pneumatic solenoid valve YV1 Unloading solenoid valve ...

Page 28: ... 1 KM 320901011 AC contactor 3 0kW 3 5kW 3Ph 2 2kW 1Ph 1 320901001 AC contactor 2 2kW 3Ph 1 SQ1 320301003 Limit switch 1 SQ2 320302002 Proximity switch 1 SQ3 320306025 Photoelectric switch 1 SA1 320303019 Selection switch 2 QS 320304001 Power switch 1 SB1 320401041 Push button 1 SB2 320401044 Push button 1 SB3 SB4 320401042 Push button 2 SB 320402002 Emergency stop 1 320503002 Ground terminals 1 3...

Page 29: ...05002 Rocker switch 4 321201021C LED lamp 4 NOTE For power supply of other voltages the transformer is different Please check with our customers service people when order spare parts Annex 3 Hydraulic diagrams and parts list 1 Oil reservoir 2 Oil filter 3 Gear pump 4 Coupling 5 Motor 6 Hydraulic block 7 Cushion valve 8 Overflow valve 9 Single way valve 10 Unloading solenoid valve 11 Flow control v...

Page 30: ...350 1 10 615021013 Secondary oil cylinder 6603B A6 B2 1 Seal rings for cylinders Cylinder code Cylinder description Seal ring Seal ring code Spefication Qty 615021012 Main cylinder Composite seal ring 207103009 KGD120 95 22 4 6 35 1 Type O seal ring 207101005 53 3 55 1 Type O seal ring 207101010 109 5 3 1 Type O seal ring 207101011 118 3 55 1 Type Y seal ring 207102004 SD67 77 6 1 Dust proof ring ...

Page 31: ... 330101063B Composite hydraulic block YF 2D 1 3 330308006 Solenoid unloading valve DHF06 220H DC24 1 4 330304001 Over flow valve EYF C 1 5 330302001 Single way valve DYF C 1 6 330305002 Throttle valve TC VF 1 7 207103019 Composite washer M14 5 8 330301001 Cushion valve HZYF C1 1 9 202109064 Hex socket cylinder head screw M6 30 4 ...

Page 32: ...e YH D 1 16 201102002 Hex head full swivel screw M5 10 4 17 320201001 Motor 220V 2 2KW 1PH 50HZ 2P 1 320201002 Motor 230V 2 2KW 1PH 50HZ 2P 1 320201003 Motor 240V 2 2KW 1PH 50HZ 2P 1 320201004 Motor 380V 2 2KW 3PH 50HZ 2P 1 320201005 Motor 400V 2 2KW 3PH 50HZ 2P 1 320204016 Motor 380V 3 0KW 3PH 50HZ 2P 1 320203001 Motor 380V 3 5KW 3PH 50HZ 2P 1 320203005 Motor 400V 3 5KW 3PH 50HZ 2P 1 320203006 Mo...

Page 33: ...er combination AFC2000 1 2 310101015 Pneumatic connector KLC8 02 2 3 123010201 Air hose DE8 1 4 310102024 Quick pneumatic connector KLL8 01 2 5 310201002 Silencer SLM02 R1 8 M8 1 6 310401001 Pneumatic directional valve 3V210 08DC24V 1 7 310103006 Quick three way pneumatic connector KLE 8 1 8 310501001 Pneumatic cylinder CQ2B32 20 1 9 310201003 Silencer SLM01 R1 8 M8 2 ...

Page 34: ...Base slot B 6603B A7 B8 2 5 410210151 Cushion holder 6603B A7 B1 C1 8 6 410211390 Spring 6603B A7 B1 C2 8 7 410210161 Cushion head 6603B A7 B1 C3 8 8 410210013 Bracket A for limit switch 6603B A7 B11 1 9 410310361 Base for the proximity switch GEG PD A1 B8 1 10 208103001 Swivel bolt M16X120 8 11 201102041 Hex head full swivel screw M16X50 GB5783 24 12 203101009 Nut M16 GB6170 40 13 202110004 Hex s...

Page 35: ...10210121 Pin shaft of the main lift 6603B A5 B5 2 5 420210060B Pad block 6603B A5 B6 8 6 420210070 Down wheel 6603B A5 B8 4 7 410210131B UP shaft 6603B A5 B12 2 8 410210141B Down shaft 6603B A6 B6 2 9 205101018 Bearing 3025 SF 2X 8 10 205101059 Bearing 3556 SF 2X 8 11 410240031 Washer 6603GN A10 4 12 204101012 Class C flat washer D24 GB95 4 13 204101015 Class C flat washer D30 GB95 4 14 203103011 ...

Page 36: ...JB9740_1 4 Pos CODE Description Specification Qty 1 614901211 Main platform 42L left no track 6603B A4 B11 42LA 1 614901219 Main platform 42L left with track for rolling jacks 6603B A4 B11 42LCA 1 614901215 Main platform 48L left no track 6603B A4 B11 48LA 1 614901223 Main platform 48L left with track for rolling jacks 6603B A4 B11 48LCA 1 614901217 Main platform 51L left no track 6603B A4 B11 51L...

Page 37: ...200mm 6603B A4 B25 00 8 410210053 Box B 100mm 51L 50T 6603B A4 B6 2 9 614021023 Box F 162mm 6603B A4 B14 2 10 614042008 Drive on ramp 66035 A03 B02 2 11 410210111 Shaft A 6603B A4 B9 C4 2 12 614021017 Side slip plate 4 6 4 8 5 1L 6603B A4 B7 48L 2 13 420270100 Rotor ball holder 6435B A4 B20 6 14 420270110 Rotor ball 6435B A4 B21 240 15 420210030 Nylon sheath 6603B A4 B7 C4 4 16 410250011 Washer 66...

Page 38: ...form 48L no track 6603S A4 B11 1 614021506 Platform 48L with track for rolling jacks 6603S A4 B11 1 614021502 Platform 51L 50T no track 6603S A4 B11 1 614021509 Platform 51L with track for rolling jacks 6603S A4 B11 1 3 614021503 Box A 6603S A4 B1 2 4 410210173 Wheel retainer 6603B A4 B2 2 5 614042008 Drive on ramp 66035 A03 B02 2 6 410210111 Shaft A 6603B A4 B9 C4 2 7 204301002 Circlip D12 GB894_...

Page 39: ...8B Mechanical safety lock 6603B A6 B5 2 6 410212100 Three way connector 6603B A6 B8 2 7 205101021 Bearing 3040 SF 2X 4 8 205101023 Bearing 3050 SF 1X 4 9 410200181 Washer 6503 A5 B7 4 10 410190101 Thin space washer 6501 A2 B8 2 11 310501001 Air cylinder CQ2B32X20 2 12 420420010 Adjustable head 66035 A03 B09 2 13 202109014 Hex socket cylinder head screw M5X45 GB70_1 8 14 310102024 Bending pneumatic...

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