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This document is the property of EADS TELECOM and should not be copied or circulated without permission

Ce document est la propriété de EADS TELECOM et ne peut être reproduit ou communiqué sans autorisation

MMI – PS10154AENAA01

I Level – G2 Handportable Maintenance Manual

5–9

Plates

09/01/04

Page

Step 9

Unsolder the loudspeaker
and remove the HAB flex
board.

Release the assembly tool
lever and push it up to the
opposing stop.

Step 20

If necessary, replace the
flexible plastic parts
(keypad, PTT key,
microphone cover).

Solder the HAB board to the
loudspeaker.

Re–cover the loudspeaker
with the adhesive foam.

Step 10

Remove the two screws
from the radio–logic module
with a TORX no. 8
screwdriver.

Step 19

Secure the two radio–logic
module screws with a TORX
no. 8 screwdriver to a 0.3
N.M. torque.

Step 11

Remove the eight screws
from the radio–logic module
cover with a TORX no. 6
screwdriver.

Step 18

Carefully position the
radio–logic module cover.

Secure the eight radio–logic
module screws with a TORX
no. 6 screwdriver to a 0.3
N.M. torque.

Step 12

Carefully remove the
radio–logic module cover.

Step 17

Put the radio–logic module
carefully in place.

Plate 5.II

G2 HANDPORTABLE REMOVAL/REINSTALLATION STEPS

 

(3/5)

Summary of Contents for G2

Page 1: ...pprouv par Date Autoris par Date RESPONSABLE TRADUCTION F BOSSON Phase ou Palier Non phas Nb Pages Int Ch0 Ch1 Ch2 Ch3 Ch4 Ch5 Ch6 Ch7 Ch8 Ch9 Ch10 Ch11 Ch12 Ch13 Ch14 Total Avertissement En l absence...

Page 2: ...Ma trise de la Documentation Exploitant de PMR F PMR GEN PCD 00014 05 01 FR Guide de R daction d un Document Exploitant PMR GEN MEG 00055 01 01 FR DOCUMENTS DE R F RENCE Sp cification de D finition Ma...

Page 3: ...ortable Maintenance Manual MC9 TR APP 00137 01 01 EN 09 01 04 MMI PS10154AENAA01 PAGE D VOLUTION INTERNE VERSION DATE COMMENTAIRES CHAPITRE CONCERN AUTEUR 01 01 EN AENAA01 09 01 04 Cr ation du documen...

Page 4: ...iv Page I Level G2 Handportable Maintenance Manual MC9 TR APP 00137 09 01 04 01 01 EN MMI PS10154AENAA01 PAGE LAISS E INTENTIONNELLEMENT BLANCHE...

Page 5: ...MMI PS10154AENAA01 01 2004 0 I Level G2 Handportable Maintenance Manual...

Page 6: ...EADS TELECOM et ne peut tre reproduit ou communiqu sans autorisation I Level G2 Handportable Maintenance Manual MMI PS10154AENAA01 0 2 09 01 04 Page Preliminaries EADS TELECOM Rue JP Timbaud Montigny...

Page 7: ...M and should not be copied or circulated without permission Ce document est la propri t de EADS TELECOM et ne peut tre reproduit ou communiqu sans autorisation I Level G2 Handportable Maintenance Manu...

Page 8: ...reproduit ou communiqu sans autorisation I Level G2 Handportable Maintenance Manual MMI PS10154AENAA01 0 4 09 01 04 Page Preliminaries BREAKDOWN OF DOCUMENT CHAPTER VERSION DATE CHAPTER VERSION DATE...

Page 9: ...G2 HANDPORTABLE 2 1 2 1 1 Physical description 2 1 2 1 1 1 External mechanical presentation 2 1 2 1 1 2 Internal mechanical presentation 2 4 2 1 1 3 Technical specifications 2 5 2 1 2 Mechanical brea...

Page 10: ...istrative procedures 3 8 3 3 2 Visual check 3 8 3 3 3 Loading the test software 3 8 3 4 INITIAL TEST SEQUENCE 3 9 3 4 1 List of TRB V2 tests 3 9 3 4 2 Initial test sequence 3 10 3 5 TROUBLESHOOTING 3...

Page 11: ...Y CONNECTOR PINOUT 2 3 TABLE 2 2 COMMON TOOLS 2 10 TABLE 2 3 MANUAL TOOLS 2 10 TABLE 2 4 ELECTRICAL TOOLS 2 10 TABLE 2 5 SPECIAL TOOLS 2 11 TABLE 3 1 EXAMPLE OF MONITORING SHEET 3 3 TABLE 3 2 PB CODES...

Page 12: ...I Level G2 Handportable Maintenance Manual MMI PS10154AENAA01 0 8 09 01 04 Page Preliminaries FIGURE 2 1 PRESENTATION OF THE THREE G2 HANDPORTABLES AND THEIR COMMON REAR PANEL 2 1 FIGURE 2 2 INTERCONN...

Page 13: ...sion Ce document est la propri t de EADS TELECOM et ne peut tre reproduit ou communiqu sans autorisation I Level G2 Handportable Maintenance Manual MMI PS10154AENAA01 0 9 09 01 04 Page Preliminaries P...

Page 14: ...copied or circulated without permission Ce document est la propri t de EADS TELECOM et ne peut tre reproduit ou communiqu sans autorisation I Level G2 Handportable Maintenance Manual MMI PS10154AENAA0...

Page 15: ...3 Document 1 This document is divided into the following chapters Chapter 0 Preliminaries Chapter 1 Introduction This chapter provides general information including abbreviations definitions etc Chap...

Page 16: ...g t o t h e p r o j e c t 1 TRB V2 Technical Manual PS9841 2 Terminal Technical Manual PS8418 3 I Level Illustrated Spare Parts Catalogue PS9395 4 TEMAT Technical Manual PS9221 5 Referential of Termin...

Page 17: ...t Communication LED Light Emitting Diode LS LoudSpeaker MMI Man Machine Interface MMU Mobile Management Unit MTBF Mean Time Between Failure MTTR Mean Time To Repair PG2 G2 handportable PMR Professiona...

Page 18: ...and is used to pinpoint faulty terminal subassemblies Maintenance and renovation tasks Operations carried out on a product as part of preventive or corrective maintenance in order to restore its origi...

Page 19: ...roduction 09 01 04 Page Replacement parts and consumables A repairable part is a part or subassembly which can be repaired by the next level in the maintenance hierarchy I level repairable parts are r...

Page 20: ...Handportable Maintenance Manual 1 6 Introduction Page 09 01 04 1 6 SYMBOLS Symbol indicating the beginning or end of a flowchart Symbol requiring a check to be made LED check etc Symbol indicating an...

Page 21: ...kets Example In the Session menu select Open The window tabs displayed on the screen are in bold and between braces Example Click on the Characteristics tab The window fields and zones displayed on th...

Page 22: ...copied or circulated without permission Ce document est la propri t de EADS TELECOM et ne peut tre reproduit ou communiqu sans autorisation 1 MMI PS10154AENAA01 I Level G2 Handportable Maintenance Man...

Page 23: ...ORTABLE 2 1 1 Physical description 2 1 1 1 External mechanical presentation The three models EASY EASY and SMART consist of a mechanical body made up of plastic parts an electronic module box containi...

Page 24: ...ur LED The EASY model has an internal LS an internal ambient microphone a push to talk button an emergency push button an on off volume knob a selector knob an LCD display with lighting system a 9 key...

Page 25: ...PIN DIRECTION MEANING VEXT 1 EXT G2 BRP G2 handportable external power supply 5 5 V 5 2 5 A max CHARG 2 EXT G2 BRP 1 5 A rated IC battery power supply EARTH 3 Earth 2 5 A max MIC 4 EXT G2 BRP Positive...

Page 26: ...adio logic module the box fitted with its loudspeaker The HAB flex board is attached to the box via two soldering points on the loudspeaker The radio logic module is connected to the HAB board via a c...

Page 27: ...from 380 to 430 MHz for the UL band and from 440 to 490 MHz for the UM band wide band operation capacity for a G2 handportable to operate with a given hardware configuration in a 50 MHz band These per...

Page 28: ...according to the TETRAPOL digital system and is used for both voice and data transmission 2 1 3 2 Functional architecture The G2 handportable contains the transmission reception logic and user termin...

Page 29: ...mplifiers controlled by the transmission chain 2 W amplifier power slaving RF filters Transmission Reception switching auxiliary antenna switching storage of the adjustable filter parameters the frequ...

Page 30: ...gic part are the handportable s management unit MMU th signal processing unit SPU the radio interface the audio interface the interface for the keypad display HAB board and various manual commands the...

Page 31: ...nced radio technicians The repair station must first be certificated before it can use the TRB for maintenance of its radio network When a terminal has passed the entire sequence of nominal TRB tests...

Page 32: ...wdriver FACOM A300A Bit for FACOM A300 selector screw hexagon 5 100 FACOM EH001 3 7SA angled tweezers EREM 192 2024 Table 2 2 COMMON TOOLS 2 2 3 2 Manual tools Torque wrench 0 2 0 75 Nm FACOM A301A Bi...

Page 33: ...tion 2 MMI PS10154AENAA01 I Level G2 Handportable Maintenance Manual 2 11 Description 09 01 04 Page 2 2 3 4 Special tools Final assembly tool HR6271 EADS Flex piling tool HR6273 EADS HAB flex disconne...

Page 34: ...copied or circulated without permission Ce document est la propri t de EADS TELECOM et ne peut tre reproduit ou communiqu sans autorisation 2 MMI PS10154AENAA01 I Level G2 Handportable Maintenance Man...

Page 35: ...nominal software loaded in TRB V2 B Registration of terminal by ARS monitoring sheet and or Go_Nogo test report Is the fault known Yes No TRB V2 nominal verification test update of M1 memory and ARS...

Page 36: ...gotest report 3 2 2 Monitoring sheet and or Go Nogo test report Any problem discovered at O level and which cannot be dealt with by that level must be recorded on the monitoring sheet which is sent wi...

Page 37: ...d RFSI No Antenna thread damaged B E R WB BER Accessory connector damaged B E R F PG2 Selector not working Serial No HT Volume button not working Sound fault L F Battery button not working Reception p...

Page 38: ...his terminal or indicates the constraints on the terminal s use The different messages are problem codes PB anomaly codes AN terminal shutdown formatted messages Problem messages relate to O level an...

Page 39: ...le AL CAUSE AL 01 M1 memory integrity alarm AL 02 M1 memory not initialised AL 03 Memory M2 integrity alarm AL 04 Reset cause not determined AL 05 Terminal not initialised state AL 06 Terminal unknown...

Page 40: ...AUSE The terminal is access disabled Operating mode inconsistent at startup Error during autotests Communication error with accessories Power supply voltage inadequate M1 EEPROM memory read error Batt...

Page 41: ...O BIV PB 08 BIV DIS The BIVS I2C Bus operation is defective O BIV PB 09 BIV DIS BIVS temperature excessive O BIV AL 01 Antenna Reduction in transmit power O BIV AL 02 Temp C Excessive temperature cau...

Page 42: ...ty serial number user entity information concatenation to facilitate product maintenance fault statistics facilitate ARS management time lead time cost produce monthly statistics for the manufacturer...

Page 43: ...ic Xaf accessory versus loudspeaker gain CON 01 Stand by Consumption CON 02 Tx Consumption CON 03 Rx Consumption REC 01 Rx Offset compensation REC 02 Sensitivity Vs FRx REC 03 Sensitivity Vmin REC 04...

Page 44: ...oubleshooting tables Table 3 8 matches up the failed test or tests on the test report with the defective subassembly The column on the right of Table 3 8 gives the subassembly or subassemblies incrimi...

Page 45: ...e RECEPTION TESTS REC 01 Offset compensation Module REC 02 Sensitivity vs FRx Module REC 03 Sensitivity Vmin Module REC 04 Sensitivity Vmax Module REC 05 High field sensitivity vs frequency Module REC...

Page 46: ...ntenance operations carried out a nominal test sequence is carried out with the terminal cover in place The test report must be Passed before the G2 handportable can be returned to the user or put wit...

Page 47: ...updating the label of the defective product the procedure for updating the M1 memory 3 7 2 Replacing subassemblies Each subassembly replaced is identified by its label and spare part reference The rem...

Page 48: ...A 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 FRONT PANEL HR323X 20 min Unsoldering braid solder 1 2 3 4 5 6 7 8 9 20 21 22 23 24 25 26 27 28 Check the position of the ribbon...

Page 49: ...x cables for EASY G2 handportable HT6414 Kit with 20 flex cables for EASY G2 handportable HT6415 Kit with 20 shields HT6405 Kit with 20 flex cables for volume and selector knobs HT6412 Kit with seals...

Page 50: ...copied or circulated without permission Ce document est la propri t de EADS TELECOM et ne peut tre reproduit ou communiqu sans autorisation 3 MMI PS10154AENAA01 I Level G2 Handportable Maintenance Man...

Page 51: ...should not be copied or circulated without permission Ce document est la propri t de EADS TELECOM et ne peut tre reproduit ou communiqu sans autorisation 4 MMI PS10154AENAA01 I Level G2 Handportable M...

Page 52: ...should not be copied or circulated without permission Ce document est la propri t de EADS TELECOM et ne peut tre reproduit ou communiqu sans autorisation 4 MMI PS10154AENAA01 I Level G2 Handportable...

Page 53: ...should not be copied or circulated without permission Ce document est la propri t de EADS TELECOM et ne peut tre reproduit ou communiqu sans autorisation 4 MMI PS10154AENAA01 I Level G2 Handportable...

Page 54: ...should not be copied or circulated without permission Ce document est la propri t de EADS TELECOM et ne peut tre reproduit ou communiqu sans autorisation 4 MMI PS10154AENAA01 I Level G2 Handportable...

Page 55: ...hould not be copied or circulated without permission Ce document est la propri t de EADS TELECOM et ne peut tre reproduit ou communiqu sans autorisation 5 MMI PS10154AENAA01 I Level G2 Handportable Ma...

Page 56: ...be copied or circulated without permission Ce document est la propri t de EADS TELECOM et ne peut tre reproduit ou communiqu sans autorisation 5 MMI PS10154AENAA01 I Level G2 Handportable Maintenance...

Page 57: ...r circulated without permission Ce document est la propri t de EADS TELECOM et ne peut tre reproduit ou communiqu sans autorisation 5 MMI PS10154AENAA01 I Level G2 Handportable Maintenance Manual 5 3...

Page 58: ...Nut Screwcover Rear cover retaining screw Rear cover Radio logic module retaining screw Product label HAB Flex board Easy keypadribboncable Smartkeypadribboncable Window Radio logicmodule retaining no...

Page 59: ...knob with a pair of tweezers applying pressure to the rear of the handportable Step 27 Centre the volume knob lug and push it fully home Step 3 Remove the tamper proof cover with a Stanley knife or po...

Page 60: ...the radio logic module with a TORX no 6 screwdriver Step 23 Secure the two radio logic module screws with a TORX no 6 screwdriver to a 0 3 N M torque Step 7 Gradually engage the assembly tool lever up...

Page 61: ...ophone cover Solder the HAB board to the loudspeaker Re cover the loudspeaker with the adhesive foam Step 10 Remove the two screws from the radio logic module with a TORX no 8 screwdriver Step 19 Secu...

Page 62: ...ector from the volume and selector knobs with a pair of tweezers Step 16 Connect the radio logic board to the volume and selector knob ribbon cables with a pair of tweezers Step 14 Remove the volume a...

Page 63: ...keys integrated in the window Press in the two keys with the tool then lift up and remove the window Step 30 Remove the protective lexan film Replace the lexan after cleaning the LCD display screen wi...

Page 64: ......

Page 65: ...MC9 TR APP 00137 01 01 EN...

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