E.F. Johnson Company 5100 Series Service Manual Download Page 70

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PARTS LIST

7-14

C 121

.01 µF ±10% 10V cer smd

510-3681-103

C 131

.001 µF ±10% 10V cer smd

510-9227-102

C 132

.01 µF ±10% 10V cer smd

510-3681-103

C 133

470 pF ±5% NPO 25V cer smd

510-3674-471

C 134

.1 µF ±10% X7R 25V cer smd

510-3675-104

C 135

.1 µF ±10% X7R 25V cer smd

510-3675-104

C 136

.1 µF ±10% X7R 25V cer smd

510-3675-104

C 137

.1 µF ±10% X7R 25V cer smd

510-3675-104

CR 003 5.6V zener diode

523-2016-569

CR 004 5.6V zener diode

523-2016-569

CR 006 5.6V zener diode

523-2016-569

CR 007 5.6V zener diode

523-2016-569

CR 008 LED, dual color red/green

549-4001-215

CR 033 Dual diode, common cathode

523-1504-024

CR 037 LED, green RG1101 smd

549-4003-011

CR 038 LED, green RG1101 smd

549-4003-011

CR 039 LED, green RG1101 smd

549-4003-011

CR 040 LED, green RG1101 smd

549-4003-011

CR 041 LED, green RG1101 smd

549-4003-011

CR 042 LED, green RG1101 smd

549-4003-011

CR 043 LED, green RG1101 smd

549-4003-011

CR 044 5.6V zener diode

523-2016-569

CR 045 5.6V zener diode

523-2016-569

CR 046 5.6V zener diode

523-2016-569

CR 047 5.6V zener diode

523-2016-569

EP900

Grounding clip

537-5001-005

J 001

Connector, 16-pin ZIF .5 mm

515-7111-516

J 002

Connector, 16-pin ZIF .5 mm

515-7111-516

J 003

Connector, 16-pin ZIF .5 mm

515-7111-516

J 004

Connector, 18-pin ZIF 1 mm

515-7111-518

J 005

Connector, 60-pin bd to bd

515-7111-651

(all except -160 bd)

Connector, 60-pin bd to bd

515-7111-653

(-160 bd only)

J 008

Spring clip

537-5001-014

J 009

Spring clip

537-5001-014

L 001

8.2 µH ±5% chip inductor

542-9000-829

L 003

.1 µH smd inductor

542-9017-108

L 004

.1 µH smd inductor

542-9017-108

L 183-

L 220

Ferrite smd inductor

542-9230-023

Ref No.

Description

Part No.

PC 001 PC board, user interface rev 10

(-410 bd)

035-5100-400
10

PC board, user interface revision 1
(-450 EFJ SEM board)

035-5100-450 1

PC board, user interface revision 1
(-460 UCM board)

035-5100-460 1

Q 001

General purpose 3904

576-0001-029

Q 002

General purpose 3904

576-0001-029

Q 003

General purpose 3904

576-0001-029

Q 004

General purpose 3904

576-0001-029

Q 005

General purpose 3904

576-0001-029

Q 006

General purpose 3904

576-0001-029

Q 007

General purpose 3904

576-0001-029

Q 008

General purpose 3904

576-0001-029

Q 009

General purpose 3904

576-0001-029

Q 010

General purpose 3904

576-0001-029

Q 012

General purpose 3904

576-0001-029

Q 013

General purpose 3904

576-0001-029

R 001

10 ohm ±5% 1/16W smd

569-0165-100

R 002

10 ohm ±5% 1/16W smd

569-0165-100

R 003

10 ohm ±5% 1/16W smd

569-0165-100

R 004

10 ohm ±5% 1/16W smd

569-0165-100

R 005

10 ohm ±5% 1/16W smd

569-0165-100

R 006

1k ohm ±5% 1/16W smd

569-0165-102

R 007

10M ohm ±5% 1/16W smd

569-0165-106

R 009

220k ohm ±5% 1/16W smd

569-0165-224

R 010

10k ohm ±5% 1/16W smd

569-0165-103

R 011

10k ohm ±5% 1/16W smd

569-0165-103

R 013

10k ohm ±5% 1/16W smd

569-0165-103

R 015

20k ohm ±5% 1/16W smd

569-0165-203

R 016

825k ohm ±1% 1/16W smd

569-0161-589

R 017

10k ohm ±5% 1/16W smd

569-0165-103

R 018

6.8k ohm ±5% 1/16W smd

569-0165-682

R 019

100k ohm ±1% 1/16W smd

569-0161-501

R 020

4.7k ohm ±5% 1/16W smd

569-0165-472

R 021

4.7k ohm ±5% 1/16W smd

569-0165-472

R 022

100k ohm ±5% 1/16W smd

569-0165-104

R 023

100k ohm ±5% 1/16W smd

569-0165-104

R 024

220k ohm ±5% 1/16W smd

569-0165-224

R 025

220k ohm ±5% 1/16W smd

569-0165-224

R 026

1k ohm ±5% 1/16W smd

569-0165-102

R 027

220k ohm ±5% 1/16W smd

569-0165-224

R 028

2k ohm ±5% 1/16W smd

569-0165-202

Ref No.

Description

Part No.

USER INTERFACE BOARD (VERSION A/B)

Summary of Contents for 5100 Series

Page 1: ...017CD December 2004 Supersedes 001 5100 0016CD 8 04 5100 SERIES PORTABLE RADIO APCO Project 25 Conventional Trunked SMARTNET SmartZone Analog FM Conventional VHF 1 and 5 Watts UHF 1 and 4 Watts 700 MHz 1 and 2 7 Watts 800 MHz 1 and 3 Watts 7 2 VDC Part No 242 51xx xxx ...

Page 2: ...oject 25 digital radio products EFJohnson is a wholly owned subsidiary of EFJ Incorporated Viking Head EFJohnson logo Call Guard PCConfigure and PCTune are trademarks of the EFJohnson Company SMARTNET SmartZone SecureNet Call Alert and Enhanced Private Conversation are trademarks of Motorola Inc All other company and or product names used in this manual are trademarks and or registered trademarks ...

Page 3: ...g Front Cover and Chassis 2 4 Removing RF and Logic Boards From Chassis 2 5 Removing UI User Interface Board 2 6 Removing Switch assembly 2 7 3 OPERATION 3 1 GENERAL 3 1 4 TRANSCEIVER PROGRAMMING 4 1 PROGRAMMING SETUP 4 1 4 2 COMPUTER DESCRIPTION 4 1 4 3 USING THE PCCONFIGURE SOFTWARE 4 1 4 4 CLONING PROCEDURE 4 2 5 CIRCUIT DESCRIPTION 5 1 GENERAL OVERVIEW 5 1 Introduction 5 1 Analog Mode 5 1 Proj...

Page 4: ...Version C 8 1 For Version A B 8 2 VHF RF Board Version C Schematic 8 3 Board Layout 8 9 VHF RF Board Version B Schematic 8 10 Board Layout 8 13 UHF RF Board Version C Schematic 8 14 Board Layout 8 19 UHF RF Board Version A B Schematic 8 20 Board Layout 8 23 700 800 MHz RF Board Version C Schematic 8 24 Board Layout 8 29 800 MHz RF Board Version A B Schematic 8 30 Board Layout 8 33 5500 120 Logic B...

Page 5: ...ogramming Setup 4 1 5 1 VHF RF Board Block Diagram Version C 5 3 5 2 UHF RF Board Block Diagram Version C 5 6 5 3 700 800 MHz RF Board Block Diagram 5 8 5 4 RF Board Block Diagram Version A B 5 11 6 1 Alignment Setup 6 1 6 2 PCTune Main Screen Version 2 0 6 2 LIST OF TABLES 1 1 Accessories 1 5 1 2 Area Classification 1 8 1 3 Material Classification 1 8 1 4 51xx Family Logic and Firmware Versions 1...

Page 6: ...0 MHz Federal Users Only UHF Mid 403 470 MHz UHF High 450 512 MHz 700 800 MHz 762 806 and 806 870 MHz 800 MHz 806 870 MHz see next section Power output is user switchable for low and high levels as follows VHF 1 and 5 watts UHF 1 and 4 watts 700 MHz 1 and 2 5 watts 800 MHz 1 and 3 watts 1 2 2 NEW 700 800 MHZ BAND INFORMATION As described in Section 1 13 5100 models are starting to ship with a new ...

Page 7: ...lowing describes the relationship between systems channels and zones Systems A system is a collection of channels or talk groups belonging to the same repeater site It defines all the parameters and protocol information required to access a site Up to 16 systems of any type can be programmed The maximum number of channels assignable to a system is limited to approximately 512 with the 512 channel ...

Page 8: ...sted from the Warranty Department by phone as described in Section 1 7 The Warranty Department may also be contacted for Warranty Service Reports claim forms or any other questions concerning warranties or warranty service 1 4 PART NUMBER BREAKDOWN The following is a breakdown of the part number used to identify this transceiver Some combinations are not available M Model 1 5100 series 2 51SL seri...

Page 9: ...ments This number may be entered during or after the message using a tone type telephone If you wait until the message is finished and an operator will come on the line to assist you When you enter some numbers another number is requested to further cate gorize the type of information you need You may also contact the Customer Service Department by mail Please include all information that may be h...

Page 10: ...se with alkaline battery clamshell 585 5100 121 Leather case w 132 D swivel belt loop 585 5100 122 2 5 D swivel belt loop only 585 5100 130 3 0 D swivel belt loop only 585 5100 132 Radio D swiv button for 130 132 loops 585 5100 127 Nylon case with D swivel belt loop blk 585 5100 125 Nylon case with D swivel belt loop yel 585 5100 126 Belt clip 2 1 2 std spring loaded 585 5100 128 Belt clip 3 1 4 l...

Page 11: ...Johnson Company has an web site that can be accessed for information on the company about such things as products systems and regulations The address is http www efjohnson com 1 11 INTRINSICALLY SAFE INFORMATION 1 11 1 INTRODUCTION Intrinsically safe 5100 transceivers have been approved by the Factory Mutual Research Corporation for operation in certain flammable atmospheres The specific atmospher...

Page 12: ...t To be approved for this rating the transceiver must not cause ignition of a particular atmosphere if two of the faults specified in the testing procedure occur In other words it must be able to withstand two simultaneous unrelated breakdowns without causing ignition To receive a nonincendive rating the transceiver needs to withstand only a single fault without causing ignition of a particular at...

Page 13: ...into the radio by OTAR Over The Air Rekeying using a KMF Key Management Facility and or a handheld keyloader such as the EFJohnson SMA Subscriber Manage ment Assistant or Motorola KVL 3000 Plus with the AES option The keyloader is connected directly to the radio using an interconnect cable and it loads DES DES OFB and AES keys Currently OTAR can be used to load DES OFB keys on Project 25 conventio...

Page 14: ... s r e h t o e h t h t i W d e s u e b t s u m r e t a l o t d e s u e b n a c 9 8 0 1 e n u T C P s e l u d o m e s e h t e n u t C n o i s r e V F H V 0 0 1 0 0 5 5 5 8 5 z H M 0 8 3 F H U 0 0 3 0 0 5 5 5 8 5 z H M 0 5 4 F H U 0 0 5 0 0 5 5 5 8 5 z H M 3 0 4 F H U 0 0 3 0 0 5 5 5 8 5 z H M 0 0 8 0 0 7 0 0 7 0 0 5 5 5 8 5 z H M 4 7 1 4 3 1 z H M 0 7 4 0 8 3 z H M 0 7 4 3 0 4 z H M 2 1 5 0 5 4 z H...

Page 15: ...have an 8 for this character 1 13 2 LOGIC AND UI BOARD CHANGES As shown in Figure 1 1 and Table 1 4 there have been three significant changes to the control logic used in 51xx series radios More information on these changes follows NOTE The firmware version number 1 x 2 x 3 x is briefly displayed when radio power is turned on Version A This version of logic and UI boards provides software generate...

Page 16: ... programming FIPS approved 2 xx Yes No Yes Yes Version 3 uses Motorola UCM module Current version which has the Motorola UCM Universal Crypto Module on the logic board This version uses the 160 Logic and 460 UI boards and is ordered when DES XL encryption is required FIPS approved 3 xx Yes Yes Yes Yes Version 4 uses EFJ SEM module New version designed for use with the new Version C RF modules desc...

Page 17: ...PM 22 to 140 F or 30 to 60 C Dimensions w o antenna 6 7 H x 2 52 W x 1 9 D 17 0 cm x 6 4 cm x 4 8 cm Weight w std battery 24 oz 675 g Supply Voltage 7 2 volts DC nominal Battery Life 13 hours typical w std 3600 mAH battery Current Drain maximum Standby 200 210 mA with Ver A B Ver C RF board see Section 1 13 1 w o backlight w backlight Receive rated audio out 400 430 mA add 100 mA Low Tx Power 1 5 ...

Page 18: ...standby current of 200 mA CAUTION Do not transmit in close proximity to the charger base see following Do not expose the charger base to high level RF signals while a battery is being charged because this may cause a charger fuse to blow especially in the UHF range Radios programmed for SMARTNET SmartZone operation for example may affiliate while in the charger which causes them to key automatical...

Page 19: ...ng time it must be replaced with a new unit A fully charged battery provides approximately 13 hours of service before recharging is required This time assumes that 5 of the time is spent transmitting 5 in the receive unsquelched mode and 90 in the receive squelched mode The operating time may be less if more time is spent in the transmit or unsquelched modes or if the battery is not fully charged ...

Page 20: ...onnector in place 4 Install the included locking screw in the latch tab in the location shown Option Select Lines Opt Sel 1 pin 1 and Opt Sel 2 pin 5 of the UDC accessory connector indicate to the control logic when an accessory is connected and what acces sory is installed These lines function as follows Opt Sel 1 and 2 High 3 3V This is the normal operating condition in which no accessory is con...

Page 21: ...xt illustration 3 Slide the chassis out of the top part of the front cover NOTE Before reassembling the front cover and chassis make sure the UDC accessory connector flex circuit is flat against the side of the front cover If it is not the RF board shield clip may catch and damage it 4 When reassembling make sure the perimeter gasket is in place and then use the screwdriver blade again as a guide ...

Page 22: ...he other side of the chassis These shields also hold the boards in place 3 Unplug the antenna cable from the RF board using a plier or similar tool at the location shown below Unlock the logic board flex circuit by sliding the tab on the connector outward The RF and logic boards can now be removed 4 When handling these boards minimize bending of the flex circuit to prevent it from being damaged Be...

Page 23: ... bottom end of the UI board upward guide the microphone out of its cavity Then slide the UI board out of the radio 5 When reinstalling the UI board the display assembly on the bottom of the board must slide into the area above the keypad see following illustration If the UI board does not lie flat against the keypad after it is installed the display is probably hanging up on the keypad Do not forc...

Page 24: ...bber knobs and plastic channel number ring off the shafts 3 To remove the position indicator ring under the channel knob turn the channel switch so that the flat part of the shaft is toward one of the tangs see below Then insert a tweezers or similar tool under both tangs and push it inward to release the tangs from the groove in the shaft 4 Remove the spanner nut on each shaft and slide the switc...

Page 25: ...3 1 OPERATION SECTION 3 OPERATION 3 1 GENERAL The operation of the 5100 transceiver is included in a separate manual that is included on the CD ROM with this manual ...

Page 26: ...5100 Series Programming Kit Part No 250 5100 003 4 2 COMPUTER DESCRIPTION The computer used to run this program should meet the following minimum requirements The computer used to run this program should meet the following minimum requirements Windows 95 98 NT 2000 Pentium processor or equivalent At least 16 MB of RAM A hard disk drive with at least 4 MB of free space A CD ROM drive An available s...

Page 27: ...T Smart Zone and Project 25 trunked information is not trans ferred The Clone option switch must be programmed on the master radio With the latest 5100 versions both wireless and wired cloning are available For more information on cloning one radio with another refer to Section 14 of the PCConfigure Manual included on the CD ROM with this service manual To open this manual click the link on the pr...

Page 28: ...ommunications between the radio and remote computer stations for the purposes of radio programming tuning encryption key loading and software downloading The Logic Board contains the digital audio processing circuitry which includes the CODEC or ADSIC with early versions and DSP devices NOTE The next two sections 5 1 2 and 5 1 3 describe operation with the revised logic Version C in Section 1 13 G...

Page 29: ... routine to digitize the information The resulting samples are then converted to a bit stream that is placed into the proper framing structure and error protected The resulting bit stream has a bit rate of 9600 Hz This bit stream in then encoded two bits at a time into a digital level corresponding to one of the four allowable frequency deviations This produces 16 bit symbols with a rate of 4800 H...

Page 30: ...optimum spurious performance A LO filter prior to the mixer LO port reduces wideband noise from the LO synthe sizer which improves receiver sensitivity IF Filter and Amplifier A two pole 64 455 MHz crystal filter U2 is used to provide the desired level of adjacent channel rejec tion while providing minimal amplitude and phase distortion within a 25 KHz bandwidth Shields are installed around the cr...

Page 31: ...xing the transmit frequency with the receive PLL frequency to generate a mix frequency of 374 4 MHz This provides low frequency modulation of the VCO by modulating the transmit PLL reference frequency Reference PLL The reference PLL phase locks the receive PLL reference oscillator to the transmit PLL reference oscillator with a loop bandwidth of less than 10 Hz This PLL ensures that the center fre...

Page 32: ...filters are used in the front end of the receiver Depending on the desired receive band the appropriate filter is selected using RF switches U37 U41 This filter provides first image rejection with minimal loss in order to provide the desired level of receiver sensitivity A variable attenuator which follows the filter increases the dynamic range of the receiver when receiving high level signals Fro...

Page 33: ...inimize noise pickup by the impedance matching inductors L1 L2 L3 L4 and L7 A transistor IF amplifier Q1 and supporting circuitry is required to boost the signal strength thereby reducing the overall noise figure The noise figure signal gain intercept point and power consumption are optimized in this design An addi tional two pole 64 455 MHz crystal filter U25 is used to increase the adjacent chan...

Page 34: ... RF2361 buffer amplifier U6 provides the required level of drive for the receiver mixer s local oscillator signal as discussed above 5 3 3 TRANSMITTER Modulation A dual port modulation scheme is used in order to provide DC coupling of the signal required for data modulation applications Modulation applied to the PLL s frequency reference provides low frequency modulation whereas modulation applied...

Page 35: ...ed as a unit with a new board 5 4 1 RECEIVER Front End Bandpass Filter A varactor tuned bandpass filter including W3 and W4 is used in the front end of the receiver This filter provides first image rejection with minimal loss to provide the desired level of receiver sensitivity The front end bandpass filter center frequency is tuned via voltages from an 8 channel D A converter Ceramic resonators p...

Page 36: ... following receiver functions Second Local Oscillator A varactor tuned tran sistor Q2 oscillator is phase locked to a fixed frequency of 62 355 MHz in order to convert the first IF of 64 455 MHz to a second IF frequency of 2 1 MHz Phase Locked Loop circuitry inside of the AD9864 operates with a phase detector frequency of 15 kHz Second Conversion Mixer and Filtering A mixer inside the AD9864 conve...

Page 37: ... D10 ALC To maintain the specified Transmitter output power level Automatic Level Control ALC is provided to control the drive level to the PA The detected forward power is compared to a reference level provided by the digital board via op amp U21A The resulting error voltage is applied to a power level control port of the power amplifier module Trans mitter on off splatter filtering is provided b...

Page 38: ... LO is generated by discrete components external to the IC The output of the ABACUS IC is a digital bit stream that is current driven on a differential pair for a reduction in noise generation The transmitter consists of an RF PA IC that gets an injection signal from the VCO Transmit power is controlled by two custom ICs that monitor the output of a directional coupler and adjust PA control voltag...

Page 39: ...U204 pin 38 goes high and U201 pin 14 goes low which turns off transistor Q202 and turns on the internal Tx VCO transistor in U204 and the external Tx VCO buffer Q203 on the UHF circuit The Tx VCO feedback capacitors are C219 and C220 Varactor diode CR203 CR207 sets the Tx frequency while varactor CR202 is the Tx modulation varactor The modulation of the carrier is achieved by using a two port mod...

Page 40: ...ive device Q1 VHF The RF signal is then further filtered by a second broadband fixed tuned bandpass filter consisting of C6 C7 C8 C80 C86 C87 C88 C97 C99 L3 L4 L5 and L30 VHF or C4 C7 C88 C94 C99 and L11 L15 UHF to improve the spurious rejection The filtered RF signal is routed through a broad band 50 ohm transformer T1 to the input of a broad band mixer buffer U2 Mixer U2 uses GaAs FETs in a doub...

Page 41: ...30 C149 C150 and C151 Resistor R117 VHF or R117 UHF provides a current limited 5V to J2 RF Power Amplifier Module RF power amplifier module U105 is a wide band three stage VHF or four stage UHF amplifier Nominal input and output impedance of U105 is 50 ohms The DC bias for U105 is on pins 2 4 5 In the transmit mode the voltage on U105 pins 2 and 4 close to the B level is obtained via switching tra...

Page 42: ...ion of VCO and buffer the following condi tions must be true at pin 6 of U303 or pin 38 of U302 and pin 7 of U303 or pin 39 of U302 For first LO injection frequencies 777 797 MHz pins 6 and 7 must both be low For Tx repeater frequencies 806 825 MHz pins 6 and 7 must both be high For talk around Tx frequencies 851 870 MHz pin 6 must be low and pin 7 must be high The synthesizer IC U302 consists of ...

Page 43: ...in diodes CR102 and CR104 must be back biased to properly route the received signal The stage following the antenna switch is a 50 ohm inter digitated three pole stripline preselector U201 The preselector is positioned after the antenna switch to provide the receiver preamp with some protection against strong out of band signals After the preselector U201 the received signal is processed through r...

Page 44: ...al filtering which used to be provided externally by a conven tional ceramic filter is replaced by internal digital filters in the ABACUS IC The ABACUS IC contains a feedback AGC circuit to expand the dynamic range of the sigma delta converter The differential output data contains the quadrature I and Q information in 16 bit words the AGC information in a 9 bit word imbedded word sync information ...

Page 45: ...ing control of the other processor DSP located on the logic board Communication with the DSP is via a 16 bit host port The operating speed of U2 is controlled by 4 9152 MHz crystal Y1 The internal clock is five times this frequency or 24 575 MHz 25 MHz operational 5 8 3 MEMORY Early Units Versions A and B in Section 1 13 Memory devices include Flash SRAM EEPROM and DSP SRAM There is 4 megabyte of ...

Page 46: ...ck end These samples are routed to the DSP where the signal is filtered and frequency discriminated to recover the modulating signal 5 10 LOGIC BOARD VERSION A B NOTE The following describes the Version A and B logic board described in Section 1 13 5 10 1 INTRODUCTION The Digital Signal Processing DSP functions are performed by the DSP chip U1 and the ADSIC U2 with the support of microcontroller U...

Page 47: ...I bus For any functionality of the ADSIC to exist including initial programming the reference clock must be present In the fundamental operating mode the ADSIC transfers raw IF data to the DSP The DSP then performs IF filtering and discriminator functions to produce a baseband demodulated signal However the ADSIC also includes a digital IF and discriminator function and can provide a baseband demo...

Page 48: ...nically shifted a small amount by controlling varicap D1 through the OSCW pin U2 16 This removes interference created on some channels by the clock The ADSIC and DSP exchange the sampled receive data and the sampled VCO modulation signal through a serial port This serial port consists of pins SCKR RFS RxD TxD SCKT and TFS on the ADSIC SDO is the output of the internal speaker DAC MAI is the input ...

Page 49: ...nd applied to the volume control pin Vin of audio amplifiers U8 and U21 Q8 is connected to the Head Phone Sense pin 2 of amplifier U21 When Q8 is turned off by the nSEOP signal pin 2 goes high and U21 switches from the differential to the single ended output mode This allows an external speaker microphone to be connected from pin 7 to ground instead of across pins 7 and 5 5 11 2 TRANSMIT AUDIO CIR...

Page 50: ...audio cable and 499 PCTune software and this manual on a CD ROM SMA F to BNC F adapter Part No 515 3102 050 to connect test equipment to antenna jack To operate the radio with the front cover assembly unplugged from the chassis use UI Logic Extension Test Cable Part No 023 5100 955 All adjustments are set digitally using the computer Therefore there is no need to disassemble the transceiver to acc...

Page 51: ...uts or groups are created Starting PCTune Select Start in the taskbar then Programs PCTune PCTune Exiting PCTune Select File Exit or click the button On Line Help On line help is currently not available 6 1 3 PCTUNE VERSION REQUIRED PCTune Version 2 0 0 or later is required to tune radios with the Version C RF board see Section 1 13 1 The PCTune version number can be displayed by selecting the Hel...

Page 52: ...isplayed after information is read from radio Do not select the band using Tools Set Band Section 6 3 4 because this may make the radio nonfunc tional Software DSP The first number is the version number of the radio firmware Flash operating code and the second number is the version number of the DSP software ESN The Electronic Serial Number electronically stored in the radio Tuning Categories Thes...

Page 53: ...ing band of the radio All tuning values are reset to the factory defaults CAUTION Do not select this function because it can make the radio non functional Reset Passwords Erases all password information contained in the radio This function can be used for example to allow reprogramming of passwords if they are lost NOTE Radio personality information is not erased by this function Erase EEPROM CAUT...

Page 54: ... to complete the various adjustments required for a particular setting Then repeat for other applicable Test Categories The Pendulum test sets the TCXO frequency 6 5 DIGITAL PERFORMANCE TESTS 6 5 1 GENERAL This section describes how to check the perfor mance of the radio on digital Project 25 channels The PCTune software includes a Tools Tx Rx Tests menu that displays the screen used for these tes...

Page 55: ...ces no receive audio output by the receiving radio This tone can also be used to test other radios 7 Select Normal to transmit a standard voice signal by speaking into the radio microphone 6 6 ANALOG PERFORMANCE TESTS 6 6 1 GENERAL The PCTune software is not used for analog channel performance testing Simply program the desired channels using the PCConfigure software as described in Section 4 The ...

Page 56: ... tapping one of the external speaker mic outputs This allows the sleeve side of this jack to be connected to ground but it does not provide the high level output required to check rated audio power output 6 6 3 TRANSMITTER PERFORMANCE TESTS 1 Connect a wattmeter and dummy load to the antenna jack Monitor the transmit signal with a communica tion monitor Transmit Frequency 2 Monitor the transmit fr...

Page 57: ...512 MHz Version C 585 5500 300 700 800 MHz Version C 585 5500 700 VHF 134 174 MHz Version B 023 5110 001 UHF 380 450 MHz Version B 023 5120 001 UHF 403 470 MHz Version B 023 5130 001 UHF 450 512 MHz Version B 023 5140 001 800 MHz Version B 023 5180 001 A 400 User interface UI board assembly see version info in Section 1 13 EFJ SEM Version C 023 5500 420 see separate listing on page 7 8 No module V...

Page 58: ...idual replacement parts are not available Replace entire assembly See A200 Ref No Description Part No LOGIC BOARD A100 Part No 023 5500 120 Version C see Section 1 13 C 001 10 pF 10 25V cer smd 510 3681 100 C 002 10 pF 10 25V cer smd 510 3681 100 C 014 01 µF 10 10V cer smd 510 3681 103 C 015 01 µF 10 10V cer smd 510 3681 103 C 016 01 µF 10 10V cer smd 510 3681 103 C 017 01 µF 10 10V cer smd 510 36...

Page 59: ...d 510 3681 103 C 133 01 µF 10 10V cer smd 510 3681 103 C 134 1 µF 80 20 X7R 25V cer smd 510 3682 104 C 135 10 µF 15V tantalum smd 510 2605 100 CR 001 Dual diode common anode 523 1504 024 CR 002 3 6V zener diode 523 2016 369 Ref No Description Part No CR 004 Switching diode 523 1004 021 CR 006 3 6V zener diode 523 2016 369 CR 007 3 6V zener diode 523 2016 369 J 001 Connector 26 pin ZIF 0 5mm 515 71...

Page 60: ...md 569 0165 102 R 091 1k ohm 5 1 16W smd 569 0165 102 R 092 1k ohm 5 1 16W smd 569 0165 102 Ref No Description Part No R 096 1k ohm 5 1 16W smd 569 0165 102 R 097 1k ohm 5 1 16W smd 569 0165 102 R 098 1k ohm 5 1 16W smd 569 0165 102 R 100 1k ohm 5 1 16W smd 569 0165 102 R 101 1k ohm 5 1 16W smd 569 0165 102 R 102 1k ohm 5 1 16W smd 569 0165 102 R 104 10k ohm 5 1 16W smd 569 0165 103 R 105 1k ohm 5...

Page 61: ... 003 01 µF 10 10V cer smd 510 3681 103 C 004 01 µF 10 10V cer smd 510 3681 103 C 005 1 µF 10 X7R 25V cer smd 510 3675 104 C 006 1 µF 10 X7R 25V cer smd 510 3675 104 C 007 1 µF 10 X7R 25V cer smd 510 3675 104 C 008 01 µF 10 10V cer smd 510 3681 103 C 009 01 µF 10 10V cer smd 510 3681 103 C 010 01 µF 10 10V cer smd 510 3681 103 C 011 1 µF 10 X7R 25V cer smd 510 3675 104 C 012 1 µF 10 X7R 25V cer smd...

Page 62: ...675 104 C 100 1 µF 10 X7R 25V cer smd 510 3675 104 C 101 01 µF 10 10V cer smd 510 3681 103 C 102 2 2 µF 16V cer smd 510 3925 225 C 104 1 µF 10 X7R 25V cer smd 510 3675 104 C 105 1 µF 10 X7R 25V cer smd 510 3675 104 C 106 10 pF 1 pF NPO cer smd 510 3673 100 Ref No Description Part No C 107 10 pF 1 pF NPO cer smd 510 3673 100 CR 001 Dual diode common anode 523 1504 024 CR 002 3 6V zener diode 523 20...

Page 63: ... 101 Ref No Description Part No R 044 100 ohm 5 1 16W smd 569 0165 101 R 045 100 ohm 5 1 16W smd 569 0165 101 R 046 100 ohm 5 1 16W smd 569 0165 101 R 047 100 ohm 5 1 16W smd 569 0165 101 R 048 100 ohm 5 1 16W smd 569 0165 101 R 049 220k ohm 5 1 16W smd 569 0165 224 R 050 100k ohm 5 1 16W smd 569 0165 104 R 051 100k ohm 5 1 16W smd 569 0165 104 R 052 100k ohm 5 1 16W smd 569 0165 104 R 053 100k oh...

Page 64: ...7R 25V cer smd 510 3675 104 Ref No Description Part No C 011 1 µF 10 X7R 25V cer smd 510 3675 104 C 012 01 µF 10 10V cer smd 510 3681 103 C 013 100 pF 10 25V cer smd 510 3681 101 C 014 100 pF 10 25V cer smd 510 3681 101 C 015 01 µF 10 10V cer smd 510 3681 103 C 016 01 µF 10 10V cer smd 510 3681 103 C 017 01 µF 10 10V cer smd 510 3681 103 C 018 01 µF 10 10V cer smd 510 3681 103 C 019 01 µF 10 10V c...

Page 65: ...µF 10 25V cer smd 510 3681 102 C 103 1 0 µF 16V cer smd 510 3923 105 C 104 1 0 µF 16V cer smd 510 3923 105 Ref No Description Part No C 105 1 0 µF 16V cer smd 510 3923 105 C 106 1 0 µF 16V cer smd 510 3923 105 C 107 1 0 µF 16V cer smd 510 3923 105 C 108 2 2 µF 16V cer smd 510 3925 225 C 109 2 2 µF 16V cer smd 510 3925 225 C 110 2 2 µF 16V cer smd 510 3925 225 C 111 2 2 µF 16V cer smd 510 3925 225 ...

Page 66: ... 224 R 015 20k ohm 1 1 16W smd 569 0161 432 R 016 825k ohm 1 1 16W smd 569 0161 589 R 017 10k ohm 1 1 16W smd 569 0161 401 R 018 6 81k ohm 1 1 16W smd 569 0161 381 R 019 100k ohm 1 1 16W smd 569 0161 501 R 020 4 7k ohm 5 1 16W smd 569 0165 472 R 021 4 7k ohm 5 1 16W smd 569 0165 472 R 022 100k ohm 5 1 16W smd 569 0165 104 R 023 100k ohm 5 1 16W smd 569 0165 104 R 024 220k ohm 5 1 16W smd 569 0165 ...

Page 67: ...00k ohm 5 1 16W smd 569 0165 104 R 108 10k ohm 5 1 16W smd 569 0165 103 Ref No Description Part No R 110 100k ohm 5 1 16W smd 569 0165 104 R 111 100k ohm 5 1 16W smd 569 0165 104 R 112 100k ohm 1 1 16W smd 569 0161 501 R 113 100k ohm 1 1 16W smd 569 0161 501 R 114 2 2k ohm 5 1 16W smd 569 0165 222 R 115 49 9k ohm 1 1 16W smd 569 0161 468 R 116 100k ohm 5 1 16W smd 569 0165 104 R 117 100k ohm 1 1 1...

Page 68: ... 198 U 007 D A converter 8 bit TLV5623 544 2031 016 U 008 Audio amp 750 mW LM4865 544 2006 028 Ref No Description Part No U 009 A D converter 10 bit LTC1199 544 2031 005 U 010 Op amp quad OPA340 544 2020 023 U 011 Buffer quad 74LCX125 544 3776 127 U 012 Programmable logic 544 5001 418 U 013 AND gate 2 input TC7S08FU 544 3766 020 U 014 Op amp quad OPA340 544 2020 023 U 016 EEPROM 32k x 8 M24256 544...

Page 69: ...04 C 062 01 µF 10 10V cer smd 510 3681 103 C 063 01 µF 10 10V cer smd 510 3681 103 Ref No Description Part No C 064 01 µF 10 10V cer smd 510 3681 103 C 065 01 µF 10 10V cer smd 510 3681 103 C 066 01 µF 10 10V cer smd 510 3681 103 C 067 01 µF 10 10V cer smd 510 3681 103 C 068 01 µF 10 10V cer smd 510 3681 103 C 069 01 µF 10 10V cer smd 510 3681 103 C 072 1 µF 10 X7R 25V cer smd 510 3675 104 C 073 1...

Page 70: ...inductor 542 9230 023 Ref No Description Part No PC 001 PC board user interface rev 10 410 bd 035 5100 400 10 PC board user interface revision 1 450 EFJ SEM board 035 5100 450 1 PC board user interface revision 1 460 UCM board 035 5100 460 1 Q 001 General purpose 3904 576 0001 029 Q 002 General purpose 3904 576 0001 029 Q 003 General purpose 3904 576 0001 029 Q 004 General purpose 3904 576 0001 02...

Page 71: ...5 1 16W smd 569 0165 104 R 081 100k ohm 5 1 16W smd 569 0165 104 Ref No Description Part No R 083 100k ohm 5 1 16W smd 569 0165 104 R 084 47k ohm 5 1 16W smd 569 0165 473 R 085 100k ohm 5 1 16W smd 569 0165 104 R 086 100k ohm 5 1 16W smd 569 0165 104 R 087 100k ohm 5 1 16W smd 569 0165 104 R 088 100k ohm 5 1 16W smd 569 0165 104 R 089 100k ohm 5 1 16W smd 569 0165 104 R 090 10k ohm 5 1 16W smd 569...

Page 72: ...ohm 5 1 16W smd 569 0165 103 R 245 220k ohm 5 1 16W smd 569 0165 224 R 246 100k ohm 5 1 16W smd 569 0165 104 Ref No Description Part No R 247 100k ohm 5 1 16W smd 569 0165 104 R 248 82 ohm 5 1 16W smd 569 0105 820 R 249 82 ohm 5 1 16W smd 569 0105 820 R 250 82 ohm 5 1 16W smd 569 0105 820 R 252 100k ohm 5 1 16W smd 569 0165 104 R 254 47k ohm 5 1 16W smd 569 0165 473 R 255 100k ohm 5 1 16W smd 569 ...

Page 73: ...PARTS LIST 7 17 A040 Complete Assembly PC010 MP003 MP120 MP101 NP101 MP105 MP106 HW102 MP107 MP108 HW101 A050 MP109 MP114 MP115 MP116 MP111 MP006 MP007 Front Cover Assembly EXPLODED VIEWS ...

Page 74: ...PARTS LIST 7 18 MP104 S101 EP102 EP101b MP040 PC040 R101 CH030 J030 MP035 A035 HW031 Top Switch Assembly Rear Housing Assembly ...

Page 75: ...PARTS LIST 7 19 Short Lead on Top MP110 J8 J9 MP112 EP031 SP101 MP113 W103 W104 A050 A060 DS401 MP401 A400 A401 NP102 HW103 MK101 W102 W101 Case ...

Page 76: ...PARTS LIST 7 20 MP032 MP030 A200 Part of A200 Part of A200 MP031 MP033 MP034 A100 A030 EP031 J4 J3 EP030 6 ...

Page 77: ...NL_1 Gnd Gnd NC SW_VD3_3 ON_OFF_SW Gnd R101 Emergency Sw SW2 8 4 2 1 A B C C1 C2 S101 Rotary Channel Toggle Sw On Off Sw PC10 UDC Flex Circuit PC40 Top Flex Circuit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PTT Gnd Aux 1 Aux 2 Aux 3 IP_B0 IP_B1 GND SW_VD3_3 NC NC DSD1 DSD0 DSCK nHRESET nSRESET SW4 PTT Sw PTT Flex Circuit SW3 Opt Sw 1 SW2 Opt Sw 2 SW1 Opt Sw 3 NC Gnd Volume Pot J3 1 2 3 4 5 6 7 8 9 10...

Page 78: ...EL1 EXTSPKR_P EXT_MIC SW_BATT OPT_SEL2 J1 RENA 1 2 3 4 5 6 7 8 9 10 11 12 13 Opt Sel 1 Ext Spkr Ext Mic Sw B Opt Sel 2 Ext Spkr Rx Data D Gnd Tx Data E_RCLK E_TCLK TENA RENA NC E_RXD E_TXD EXTSPKR_M RX_DATA Gnd TX_DATA E_RCLK E_TCLK TENA UDC ACCESSORY CONNECTOR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Gnd EMER CHNL_3 CHNL_0 NC J2 TOG_1 CHNL_2 Volume Control TOG_0 CHNL_1 Gnd Gnd NC SW_VD3_3 ON_OFF_SW...

Page 79: ... 1uf C144 2 2nf L28 150uH R41 15K C118 1000pf C1 NP R33 330 R49 100 TP29 C134 01uf C21 NP C147 1uf C99 33uf C101 01uf R4 120 L3 68nH U2 DSF753 1 2 3 4 5 6 IN 1 G 1 V OUT 2 G 2 V C106 01uf C104 1000pf R45 0 TP12 TestPoint TP1 L29 10uH TP26 L1 270nH 2 C19 68pf R34 330 R6 560 R1 18K U13 ILC7081AIM533x 1 5 4 2 3 IN OUT BYP GND nSHTDN U11 AD9864 3 0 1 6 1 8 1 1 2 2 2 6 2 4 3 6 3 7 3 5 4 6 9 4 1 7 1 7 2...

Page 80: ...6 7 8 CS Q WP D N G D CLK HOLD C C V TP17 TestPoint R14 10K TP25 P5 STPAD 1 C115 33pf C199 01uF TP20 U36 74HC138 8 15 14 13 12 11 10 9 7 1 2 3 5 4 6 6 1 D N G Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 A B C G2B G2A G1 C C V P4 STPAD 1 U15 74V1G14 2 3 4 5 P6 STPAD 1 RP1 1K 1 8 2 7 3 6 4 5 CP3 47pf 1 8 2 7 3 6 4 5 TP22 C35 4 7uf P1 PAD 1 C169 01uF FB1 FB 1210SO 1 2 TP19 CP2 47pf 1 8 2 7 3 6 4 5 P7 STPAD 1 C29 01uf P2...

Page 81: ...a VCCcm GNDd d C C V DATA nCS G C181 100pf R73 330 C16 015uf C28 15uf R5 620 C60 18pf R17 200 TP21 C196 1uF C166 100pf R71 100 C154 10uf U23 LT1761ES5 5 1 5 4 2 3 IN OUT BYP GND nSHTDN C14 1000pf U7 AS169 73 1 2 3 6 5 4 J3 GND J2 V2 J1 V1 C24 220pf C96 1uf R60 0 R78 330 C192 1uF C189 01uF C22 68uf C41 470pf C90 470pf FB7 FB 1 2 TP16 C153 10pf C193 100pf R30 240K C164 1uF R31 160 C160 4700pf C161 1...

Page 82: ...2pf L C34 3300pf U20 SGA 6589 1 2 3 4 R103 10k R69 10K U21A LM8272 3 2 1 8 4 L46 390nH TP11 R101 390 U10 ILC7081AIM550x 1 5 4 2 3 IN OUT BYP GND nSHTDN C223 100pf C271 5 6pf L R104 4 7k C89 7 5pf L R67 NP R58 10K C150 01uf C270 4 3pf L C148 3300pF C33 3300pf U22 AD8361 1 2 3 4 5 6 7 8 VPOS IREF RFIN PWDN COMM FLTR VRMS SREF R54 NP Q6 2N7002 3 1 2 C138 022uf C46 3300pf R102 10k C224 3300pf L47 390n...

Page 83: ...F IF O L G G G C64 3300pf R106 0 C231 6 2pf L C316 7 5pf C235 39pf L R21 NP R125 NP R75 0 R84 0 L19 18nH C206 3300pf L53 150nH C239 6 2pf L R98 1K R19 NP R79 0 L54 150nH R107 0 TP3 C241 3300pf C317 7 5pf C56 3300pf C63 3300pf C70 3300pf R24 NP R72 62 C314 NP L51 150nH C233 6 2pf L L33 15nH C277 39pf L R18 NP TP6 R130 10nH C36 NP R27 NP R126 NP U44 AT 267 1 2 3 4 5 1 F R D N G 2 F R 1 V 2 V C205 10...

Page 84: ... 1uF R112 330 C290 4 7uf C298 47pf C288 1uF R23 51 C286 4 7uf U18 MAX2661 1 2 6 5 3 4 LO GND nSHDN VCC IFIN RFOUT C284 10uf R111 330 C289 4 7uf R121 430 TP28 C292 100pf C297 1000pf C291 1uF R119 100 C272 3 3pf L78 72nH C309 022uf R70 51 C313 3 3pf C27 3 3pf R115 330 L81 330nH U45 LT1761ES5 5 1 5 4 2 3 IN OUT BYP GND nSHTDN C308 027uf FB8 FB 1 2 C302 4 7uf R15 51 C274 10pf R109 160 C287 100pf C273 ...

Page 85: ...8 9 Version C Board see Section 1 13 VHF RF BOARD VER C LAYOUT ...

Page 86: ... 10 VHF RF BOARD SCHEMATIC VER B PAGE 1 OF 3 NOTE Individual replacement parts are not available for the RF board so the entire board must be replaced if it is defective Version B Board see Section 1 13 ...

Page 87: ...8 11 VHF RF BOARD SCHEMATIC VER B PAGE 2 OF 3 ...

Page 88: ...8 12 VHF RF BOARD SCHEMATIC VER B PAGE 3 OF 3 ...

Page 89: ...8 13 5 0 1 U 1 S 1 0 2 S 3 0 2 S 4 0 2 S 2 0 2 S 0 1 S 3 J BOTTOM VIEW TOP VIEW VHF RF BOARD VER B LAYOUT Version B Board see Section 1 13 ...

Page 90: ...5K L28 150uH C144 2 2nf C177 1uf C118 1000pf L4 390nH R49 100 R33 330 R7 0 C210 082uf C134 01uf C21 NP C147 1uf C101 01uf R4 120 L3 68nH 2 U2 DSF753 1 2 3 4 5 6 IN G1 V1 OUT G2 V2 C106 01uf TP12 TestPoint R45 0 C104 4700pf E6 SHIELD SPRING CLP 1 GND L29 10uH TP1 L1 270nH 2 R34 330 C19 100pf R6 560 U13 ILC7081AIM533x 1 5 4 2 3 IN OUT BYP GND nSHTDN U11 AD9864 3 10 16 18 21 22 26 34 36 37 45 6 9 14 ...

Page 91: ...7pf 1 8 2 7 3 6 4 5 TP24 TP2 R32 10K U32 AT25010 1 2 3 4 5 6 7 8 CS Q WP GND D CLK HOLD VCC TP17 TestPoint U15 74V1G14 2 3 4 5 R14 10K TP25 C115 33pf C31 1uf C199 01uF TP20 U36 74HC138 8 15 14 13 12 11 10 9 7 1 2 3 5 4 6 16 GND Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 A B C G2B G2A G1 VCC RP1 1K 1 8 2 7 3 6 4 5 CP3 47pf 1 8 2 7 3 6 4 5 TP22 C35 4 7uf P1 PAD NP 1 C169 01uF FB1 FB 1210SO 1 2 TP19 CP2 47pf 1 8 2 7 3 ...

Page 92: ...out GNDcp nFVCOa FVCOa VCCcm GNDd VCCd DATA nCS G C181 220pf R73 330 EC5 SHLD COVER PLL C16 1uf C44 220pf C186 10uf R5 110 C60 220pf C258 220pf R17 200 TP21 C196 1uF C42 47pf C166 220pf R71 100 C154 10uf C256 220pf U23 LT1761ES5 5 1 5 4 2 3 IN OUT BYP GND nSHTDN C197 4700pf C14 1000pf C96 1uf U6 RF2361 1 3 4 5 2 RFIN VPDN RFOUT G2 G1 R60 0 R78 330 C192 1uF C189 01uF C41 220pf C90 220pf FB7 FB 1 2 ...

Page 93: ... R52 1K U14 74V1G14 2 3 4 5 C137 01uF TP15 C156 1000pf C172 1uF R66 180 D13 MA4P1250 1072 1 2 L26 NP C39 6 8pf L R80 NP U3 MOD RFAMP 1 2 3 4 5 RFin Vgg Vdd RFout Gnd C34 220pf R103 10k R69 10K TP11 L46 150nH R101 390 R15 4 7K U10 ILC7081AIM550x 1 5 4 2 3 IN OUT BYP GND nSHTDN Q5 2N7002 3 1 2 C89 5 6pf L R67 180 R58 10K C150 01uf C148 220pF U20 SGA6589 1 2 3 4 U21A LM8272 3 2 1 8 4 C33 1000pf U22 A...

Page 94: ... U39 MGA 71543 3 2 1 4 IN OUT G G L36 33nH C48 220pf C233 3 3pf L L23 NP C268 220pf C228 4 7pf L R25 470 C65 220pf C240 27pf L R87 0 C250 15pf L C64 6 8pf L70 22nH TP28 R106 NP C262 220pf C231 1 2pf L L68 22nH C266 27pf L U37 AS169 73 1 2 3 6 5 4 J3 GND J2 V2 J1 V1 C235 3 3pf L R21 NP C239 27pf L C269 220pf R70 0 R75 0 R84 0 L19 33nH C206 1000pf R23 NP C50 220pf L53 16nH U42 AS169 73 1 2 3 6 5 4 J...

Page 95: ...8 19 BOTTOM VIEW TOP VIEW Version C Board see Section 1 13 UHF RF BOARD VER C LAYOUT ...

Page 96: ...I2 B5 V_CTRL D1 CATH_2 A4 C_BIAS D2 GND D3 INT_CAP2 C3 IN_CAP1 E2 PA_BIAS A3 REF_V C1 RF_DET E3 E4 ANODE1 ANODE2 C4 BIAS_EN B2 BIAS_RT C5 B3 BPOS CATH_1 D4 U101 SCC77858 C9 1 2pF C10 1pF 1K R111 100pF C314 C151 3pF 100pF C121 5 VS4 6 100pF C102 RF_INPUT 1 RF_OUTPUT 7 VCONT 3 VS1 2 VS2 4 VS3 U105 SHW5076 R102 BUSS_04 4 7K 19 C4 15pF J1 19 3 3uF C120 19 61nH L13 30 R127 11 03nH L128 TP11 LOIN 8 5 NC...

Page 97: ... 3uF C125 C253 10uF L218 390nH BUSS_11 27nH L205 BUSS_13 4 7uF C271 C250 1000pF 5 1pF C214 C208 100pF R205 15K 100pF C290 C209 01uF L221 390nH L530 1 2uH C247 0 47uF 27nH L220 R212 750 BUSS_18 L210 4700pF 14 5nH C531 8 2pF C243 J1 18 18 CR202 L202 2 2uH L216 15nH C274 01uF BUSS_10 J1 14 14 BUSS_12 Q201 D S 4 TX 10 VC 3 VSF 13 GND1 8 NC 16 PS 15 RBY 2 RX 7 S1 14 S2 5 TRB 100MHz U201 6 5VI 11 B2 9 C...

Page 98: ... R401 2K R421 Q1 20K R420 C426 0 22uF 33pF C431 3 9pF C603 0 1uF C602 C401 033uF 47 R407 1 5K R418 68 R410 10uF C450 33 R405 R404 PIN1 10K 1 TOOLHOLE TH1 G4 33 R412 43pF C423 C434 01uF 20K R416 1 5uH L602 BUSS_14 2K R414 C442 43pF VDD 10 8 VDDH VPP 48 VSSR 11 CR5 T1C2 39 45 T2 T2C 43 T2X 44 TIX 41 VCC 20 33 VCCP VCCP2 29 OTBY 15 OVCC 12 REF1 19 SBI 6 SSL 17 SUB 18 T1 42 T1C 40 NLS 23 OB 14 7 ODC O...

Page 99: ...7 C223 C225 C226 C227 C228 C230 C231 C235 C236 C237 C238 C239 C240 C243 C244 C245 C246 C247 C250 C256 C257 C266 C267 C270 C275 C280 C282 C284 C289 C290 C292 C294 C299 C303 C313 C314 C315 C317 C401 C403 C404 C405 C406 C407 C408 C410 C413 C415 C417 C418 C421 C425 C427 C429 C434 C438 C503 C504 C505 C506 C507 C512 C530 C531 C601 C602 C609 C610 CR6 CR7 CR8 CR9 CR101 CR103 CR201 CR202 CR203 CR205 CR207 ...

Page 100: ...1K C135 100pf C20 01uf C129 01uf C11 1000pf R41 15K L28 150uH C144 2 2nf C177 1uf L4 390nH C221 200pf C118 1000pf C99 1uf R49 100 R33 330 C1 NP C225 NP C134 01uf C21 NP C147 1uf C101 01uf R4 120 L3 68nH U2 DSF753 1 2 3 4 5 6 IN G1 V1 OUT G2 V2 C106 01uf TP12 TestPoint R45 0 C104 4700pf L29 10uH TP1 R34 330 C19 47pf L1 270nH 2 R6 560 U11 AD9864 3 10 16 18 21 22 26 34 36 37 45 6 9 14 17 27 39 40 48 ...

Page 101: ...3 4 5 6 7 8 CS Q WP GND D CLK HOLD VCC TP17 TestPoint R14 10K TP25 P5 STPAD 1 C115 33pf C199 01uF TP20 U36 74HC138 8 15 14 13 12 11 10 9 7 1 2 3 5 4 6 16 GND Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 A B C G2B G2A G1 VCC P4 STPAD 1 U15 74V1G14 2 3 4 5 P6 STPAD 1 RP1 1K 1 8 2 7 3 6 4 5 CP3 47pf 1 8 2 7 3 6 4 5 TP22 C35 4 7uf P1 PAD 1 C169 01uF FB1 FB 1210S0 1 2 TP19 CP2 47pf 1 8 2 7 3 6 4 5 R17 10K P7 STPAD 1 C29 01...

Page 102: ...t GNDcp nFVCOa FVCOa VCCcm GNDd VCCd DATA nCS C181 100pf R73 330 C16 1uf U6 UMX 1095 D16 1 2 3 4 RF_o V IN G L34 56nH C186 10uf R5 100 Q6 2N7002 U19 AS193 73 1 2 3 6 5 4 J2 GND J3 V1 J1 V2 TP21 C196 1uF U5 UMX 1094 D16 1 2 3 4 RF_o V IN G C42 47pf C166 100pf R71 100 C154 10uf U23 LT1761ES5 5 1 5 4 2 3 IN OUT BYP GND nSHTDN C197 4700pf C14 1000pf L35 6 8nH C96 018uf R60 0 R78 330 R15 15 C192 1uF C1...

Page 103: ... NP TP11 C137 01uF C156 NP R66 NP L11 10nH C39 1 5pf L C34 100pf HS C222 100pf HS U20 SGA 6589 1 2 3 4 TP15 R69 10K U21A LM8272 3 2 1 8 4 U10 ILC7081AIM550x 1 5 4 2 3 IN OUT BYP GND nSHTDN D11 NP C124 5 6pf HS C89 1 5pf L R67 NP R58 10K C150 01uf C148 100pF C33 33pf U22 AD8361 1 2 3 4 5 6 7 8 VPOS IREF RFIN PWDN COMM FLTR VRMS SREF R54 NP C138 022uf C105 1uF L21 12nH U4 AS193 73 1 2 3 6 5 4 J2 GND...

Page 104: ... L L24 5nH R19 NP C87 47pf C178 01uf C82 8pf L C190 01uf D1 BBY58 1 2 U7 AS193 73 1 2 3 6 5 4 J2 GND J3 V1 J1 V2 C25 47pf C24 1 2pf W3 Resonator 1 2 C56 NP C44 5 1pf L C179 100pf C88 47PF TP3 C46 3 9pf L C74 2 2pf L L15 5nH U35 74V1G00 1 2 3 4 5 C86 01uf R24 NP U37 AS193 73 1 2 3 6 5 4 J2 GND J3 V1 J1 V2 C185 01uf W1 Resonator 1 2 C81 NP C188 100pf L8 82nH L25 5nH C64 2 0pf L L10 390nH C92 3 3pf L...

Page 105: ...8 29 BOTTOM VIEW TOP VIEW 700 800 MHZ RF BOARD VER C LAYOUT Version C Board see Section 1 13 ...

Page 106: ...102 100pF C114 2 4pF 33pF C105 33pF 57R01 E3 39pF C208 2 3 5 4 022uF C213 J1 19 15V07 T201 1 BUSS_16 J1 16 J3 2 10K R514 B1 TEMP_SEN C2 TX_5V D5 TX_I1 B5 TX_I2 D1 V_CTRL D3 GND C3 INT_CAP2 E2 IN_CAP1 A3 PA_BIAS C1 REF_V E3 RF_DET A2 RX_5V B4 RX_I ANODE1 E4 C4 ANODE2 B2 BIAS_EN C5 BIAS_RT BPOS B3 D4 CATH_1 A4 CATH_2 D2 C_BIAS GND 11 1 IN 7 OUT SCC77858 U504 GND 13 3 GND 4 GND 5 GND 6 GND GND 8 GND ...

Page 107: ... 7uF 3pF C354 33pF C377 6 GND6 7 GND7 8 GND8 9 GND9 RFOUT 10 SW1 11 38 SW2 51 GND45 52 GND46 53 GND47 54 GND48 55 GND49 5 GND5 56 GND50 57 GND51 42 GND38 43 GND39 4 GND4 45 GND40 46 GND41 47 GND42 49 GND43 50 GND44 33 GND30 34 GND31 35 GND32 36 GND33 37 GND34 39 GND35 GND36 40 GND37 41 26 GND23 27 GND24 28 GND25 29 GND26 GND27 30 31 GND28 32 GND29 3 GND3 GND16 19 20 GND17 21 GND18 22 GND19 2 GND2 ...

Page 108: ... 4 GND2 1 IN 3 OUT 2 2uF C428 270 R413 0 1uF C613 2 1 3 01uF C441 MIA3225AR455 FL402 R601 047uF C403 SH2 SHIELD 100 3 3K R605 12pF C610 VR401 1 1uH L603 750nH L605 0 1uF C433 Q601 VSSR 11 0 1uF C415 T2X 44 41 TIX VCC 20 33 VCCP VCCP2 29 VDD 10 8 VDDH VPP 48 SBI 6 SSL 17 SUB 18 T1 42 T1C 40 T1C2 39 45 T2 T2C 43 OGND 13 OGND1 57 OGND2 62 OGND3 70 OT 16 OTBY 15 OVCC 12 REF1 19 LO 35 LOX 34 LVCC 3 38 ...

Page 109: ...314 C315 C319 C320 C321 C323 C339 C340 C341 C344 C345 C347 C348 C349 C350 C351 C352 C354 C373 C377 C401 C403 C404 C405 C406 C407 C408 C410 C415 C417 C418 C421 C425 C426 C428 C429 C433 C438 C441 C504 C505 C506 C511 C512 C513 C514 C517 C518 C519 C520 C521 C527 C601 C602 C603 C604 C606 C609 C610 C612 C613 CR102 CR104 CR301 CR502 G1 G2 G3 G4 G6 1 2 3 J3 L101 L104 L105 L106 L108 L201 L202 L203 L204 L30...

Page 110: ... Output 5 NC 6 NC 7 Enable 8 VS 9 VC 10 C17 01uF R28 4 7K C24 1uF C18 01uF R3 10K C14 01uF R29 4 7K TMS320VC5510 U15C TMS320VC5510 A9 A2 A8 A4 A4 A6 D2 A8 HD10 A15 D9 B3 D7 B4 D5 B5 D3 B6 A2 B7 A0 B8 HD2 B11 HD1 B13 HD3 B15 HD0 B16 A10 C1 D13 C2 D10 C3 A6 C4 A7 C5 A5 C6 A3 C7 D0 C8 HD4 C9 HD5 C10 HD6 C11 HD7 C12 HD8 C13 HD9 C14 D14 D2 D11 D3 D8 D4 D6 D5 D4 D6 D1 D7 A1 D8 HD15 D9 HD14 D10 HD13 D11 ...

Page 111: ...2 O S D H 3 O S D H 4 2 D D V A 5 2 S S V A 6 P T T S E T 7 C N 8 N D R W P 9 A D S 0 1 L C S 1 1 D D V O I 2 1 S S V O I 3 1 D S F 4 1 D D V D 5 1 S S V D 6 1 T U O D 7 1 N I D 8 1 S F 9 1 K L C S 0 2 S M 1 2 K L C M 2 2 T E S E R 3 2 S S V 4 2 1 S S V R D 5 2 0 K P S 6 2 D D V R D 7 2 2 S S V R D 9 2 0 K P S 8 2 I D I C 0 3 I D I C 1 3 1 S S V A 2 3 1 D D V A 3 3 I C I M 4 3 I C I M 5 3 S A I B ...

Page 112: ...8 36 SEM Module 5500 120 LOGIC BOARD VER C SCHEMATIC PAGE 5 OF 11 ...

Page 113: ...8 37 Analog Switch 5500 120 LOGIC BOARD VER C SCHEMATIC PAGE 6 OF 11 ...

Page 114: ... O V 3 9 6 C F u 2 2 C64 0 01uF 9 1 P T 1 1 L E T I R R E F R O T C U D N I 8 6 R K 0 0 1 7 R C 1 T L 6 V 3 C 4 8 X Z B 8 7 R K 0 2 2 C100 0 1uF 3 J P I R T S T C A T N O C 1 2 2 R C 1 T L 6 V 3 C 4 8 X Z B 2 2 P T 5 7 R 0 0 1 4 7 R 0 1 3 7 C F u 0 5 1 8 1 U A A E 3 1 1 G E R 3 D N G 7 1 D N G 5 N E 1 4 D N G 8 2 D N G 6 N I V 2 R N 4 T U O V 3 0 7 C F u 1 8 R 0 6 5 W A B 1 R C C101 0 01uF 6 R 0 1...

Page 115: ...36 1K C122 1uF R237 1K L10 270nH U42 REG103UA ERROR 6 EN 5 VIN2 7 ADJ NR 3 GND 4 VIN1 8 VOUT2 2 VOUT1 1 C86 470pF L15 270nH C134 1uF R90 1K R241 1K U17 NLAS4599 A COM 5 CS 1 NO 6 VCC 2 GND 3 NC 4 C82 30pF C2 10pF R67 0 L13 270nH R107 20K C92 01uF R110 39K C119 01uF R238 1K C76 4 7uF R105 1K C80 30pF C118 1uF C79 30pF L7 270nH R240 1K C78 4 7uF R108 13K U43 REG103UA ERROR 6 EN 5 VIN2 7 ADJ NR 3 GND...

Page 116: ... S D _ K L C _ F R 3 P S D _ A T A D _ F R 3 P S D _ S F _ F R 4 T E S E R n _ C E D O C T E S E R H n 5 T S R n _ D R B G O L 3 8 K L C _ C N Y S _ S P 9 2 1 C F u 1 0 6 2 R 0 1 8 2 1 C F u 1 4 3 R K 7 4 1 6 2 R 0 1 7 2 1 C F u 1 2 J A E O _ 0 5 N O C 1 1 3 3 5 5 7 7 9 9 2 2 4 4 6 6 8 8 0 1 0 1 1 1 1 1 2 1 2 1 3 1 3 1 4 1 4 1 5 1 5 1 6 1 6 1 7 1 7 1 8 1 8 1 9 1 9 1 0 2 0 2 1 2 1 2 2 2 2 2 3 2 3 2...

Page 117: ... T N I n 3 5 _ T N I n 3 1 _ T N I n 3 5 _ O I 3 1 _ O I 3 I M N _ T N I n 3 I D T _ D L P C 0 1 S M T _ D L P C 0 1 K C T _ D L P C 0 1 O D T _ D L P C 0 1 5 5 R K 7 4 6 2 P T 2 3 P T 1 5 R K 7 4 9 2 P T 7 4 R K 7 4 4 3 P T 5 2 P T 3 3 P T 7 3 P T 3 4 R K 7 4 0 3 P T 2 5 R K 7 4 1 3 P T 8 3 P T 8 4 R K 7 4 4 4 R K 7 4 0 4 R K 7 4 3 5 R K 7 4 9 4 R K 7 4 5 4 R K 7 4 1 4 R K 7 4 5 3 P T 4 5 R K 7 4...

Page 118: ...8 42 5500 120 LOGIC BOARD VER C LAYOUT BOTTOM VIEW TOP VIEW Version C Board see Section 1 13 ...

Page 119: ...1 CVDD1 E1 CVDD2 F1 CVDD3 G11 CVDD4 N6 CVDD5 N11 CVDD6 B7 CVDD7 C3 CVSS1 A1 CVSS2 C2 CVSS3 F2 CVSS4 L3 CVSS5 N1 CVSS6 L6 CVSS7 L11 CVSS8 G13 DVDD3 L12 DVDD4 K7 DVDD5 A11 DVDD6 B6 DVSS1 F3 DVSS2 L13 DVSS3 F13 DVSS4 C11 DVSS5 N3 DVSS6 N8 DVSS7 M12 DVSS8 D7 DVSS9 B2 DVDD2 L2 CVSS9 B11 DVDD1 C1 CVSS10 A7 SW_VD1_5 GND R1 10K SW_VD3_3 GND SW_VD3_3 TP26 TP28 TP29 TP30 TP32 TP31 TP33 TP25 GND A0 A1 A2 A3 ...

Page 120: ...ND GND SDO_MUTE ADSIC_MAI ADSIC_SDO R54 100K C60 0 01uF U8C OPA4340 12 11 10 R57 100K U9 NLAS4599 A COM 5 CS 1 NO 6 VCC 2 GND 3 NC 4 C55 0 01uF R51 100K R60 100K R50 100K C59 0 01uF U8D OPA4340 14 15 16 R58 100K R52 100K R63 100K R56 100K R61 100K R53 100K C56 0 1uF U8B OPA4340 5 6 7 R62 100K R55 100K C58 0 01uF C54 0 01uF U8A OPA4340 13 3 2 1 4 R59 100K SW_VA5_0 GND VA_REF VA_REF SW_VA5_0 GND GND...

Page 121: ...8 45 5100 110 LOGIC BOARD VER A TOP VIEW 5100 110 LOGIC BOARD VER A BOTTOM VIEW Revision 7 Board version w o encryption module Version A Board see Section 1 13 ...

Page 122: ...23 OE1 1 OE2 48 OE3 25 OE4 24 GND7 39 GND3 15 GND4 34 GND5 21 GND6 28 GND8 45 GND2 10 GND1 4 VCC1 7 VCC4 42 VCC2 18 VCC3 31 C36 SW_VD5_0 SW_VD3_3 GND GND 0 01uF 0 01uF 0 1uF 0 01uF 0 1uF 0 01uF 0 1uF 0 1uF C39 C38 C43 C37 C42 C41 C40 C47 0 01uF C48 0 1uF C44 0 01uF C49 0 1uF C45 0 01uF C50 0 1uF C46 0 01uF C51 0 1uF C11 0 1uF C2 0 01uF C7 0 1uF C12 0 1uF C3 0 01uF C8 0 01uF C13 0 1uF C4 0 01uF C9 ...

Page 123: ...DO R54 100K C60 0 01uF U8C OPA4340 12 11 10 R57 100K U9 NLAS4599 A COM 5 CS 1 NO 6 VCC 2 GND 3 NC 4 C55 0 01uF R51 100K R60 100K R50 100K C59 0 01uF U8D OPA4340 14 15 16 R58 100K R52 100K R63 100K R56 100K R61 100K R53 100K C56 0 1uF U8B OPA4340 5 6 7 R62 100K R55 100K C58 0 01uF C54 0 01uF U8A OPA4340 13 3 2 1 4 R59 100K SW_VA5_0 GND VA_REF VA_REF SW_VA5_0 GND GND VA_REF AUDIO_OUT_P AUDIO_OUT_M A...

Page 124: ...8 48 5100 150 LOGIC BOARD VER B TOP VIEW 5100 150 LOGIC BOARD VER B BOTTOM VIEW Version with EFJ SEM Version B Board see Section 1 13 ...

Page 125: ... C13 0 1uF C4 0 01uF C9 0 01uF C5 0 1uF C10 0 01uF C1 0 01uF C6 0 1uF GND SW_VD1_5 SW_VD3_3 GND To From Sheet 2 RFSPIEN SDO_MUTE J2 CON50_OE A 1 3 5 7 9 2 4 6 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 HPI_D6 HPI_D1 HPI_D2 HPI_D5 HPI_D7 HPI_D3 HPI_D0 HPI_D4 SW_VD3_3 SW_VD5_0 SW_BATT SW_VD3_3 HCNTL0 HCNTL1 HBIL GND DSP T...

Page 126: ... U8D OPA4340 14 15 16 R58 100K R52 100K R63 100K R56 100K R61 100K R53 100K C56 0 1uF U8B OPA4340 5 6 7 R62 100K R55 100K C58 0 01uF C54 0 01uF U8A OPA4340 13 3 2 1 4 R59 100K SW_VA5_0 GND VA_REF VA_REF SW_VA5_0 GND GND VA_REF AUDIO_OUT_P AUDIO_OUT_M AUDIO_IN_M PORESET RFSPIEN RF_nRESET RF_nDACSEL RF_nROSCSEL RF_nSYNSEL nLOCK_DET SCLK R67 10K R91 1K L10 270nH R90 1K U17 NLAS4599 A COM 5 CS 1 NO 6 ...

Page 127: ...8 51 5100 160 LOGIC BOARD VER B TOP VIEW 5100 160 LOGIC BOARD VER B BOTTOM VIEW Version with Motorola UCM ...

Page 128: ... CS3 D14 GPL_A2 GPL_B2 CS2 C15 OE GPL_A1 GPL_B1 C16 GPL_A0 GPL_B0 E13 TEXP D5 SRESET B4 HRESET B5 IRQ0 N1 UPWAITB GPL_B4 B13 NC6 N9 NC7 N13 NC8 P1 NC9 P10 R4 10 C6 0 1uF C31 3 3nF R2 10 C20 0 01uF C29 10uF U1C XPC850DE 256PBGA A VDD1 E5 VDD2 E6 VDD3 E7 VDD4 E8 VDD5 E9 VDD6 E10 VDD7 E11 VDD8 E12 VDD9 F5 VDD10 F12 VDD11 G5 VDD12 G12 VCC13 H5 VDD14 H12 VDD15 J5 VDD16 J12 VDD17 K5 VDD18 K12 VDD19 L5 V...

Page 129: ...8FBGA A0 A3 A1 A4 A2 A5 A3 B3 A4 B4 A5 C3 A6 C4 A7 D4 A8 H2 A9 H3 A10 H4 A11 H5 A12 G3 A13 G4 A14 F3 IO13 F2 IO12 E2 IO11 D2 IO1 C5 IO2 C6 IO3 D5 IO4 E5 IO5 F5 IO6 F6 IO7 G6 IO8 B1 IO9 C1 IO10 C2 IO14 F1 IO15 G1 IO0 B6 BLE A1 BHE B2 NC1 E3 VCC2 D6 VCC1 E1 VSS1 D1 VSS2 E6 CE B5 WE G5 OE A2 A15 F4 A16 E4 A17 D3 NC2 H6 A19 G2 CE2 A6 A18 H1 R262 220K R10 10K R106 10K R9 220K R14 220K C37 0 01uF U13 TC...

Page 130: ...1K 1 R11 10K C138 0 01uF U7 TLV5623I A REFIN 6 VDD 8 DIN 1 SCLK 2 AGND 5 CS 3 OUT 7 FS 4 C49 0 01uF R19 100K 1 C43 100pF R13 10K R62 0 R15 20K 1 C45 0 01uF R74 0 C46 0 01uF U10 OPA340 1 3 4 5 2 U9 LTC1199LxMS8 CH0 2 CH1 3 VCC 8 GND 4 CLK 7 DIN 5 DOUT 6 CS 1 R16 825K U3 LTC1199LxMS8 CH0 2 CH1 3 VCC 8 GND 4 CLK 7 DIN 5 DOUT 6 CS 1 C48 0 01uF R17 10K 1 Vol Control D A Converter Bat Voltage Vol Ctrl A...

Page 131: ..._D 0 15 3 4 18 BI 3 IP_B1 3 8 11 16 TS 3 IP_B7 3 DSDI 3 8 11 16 MODCK1 3 IP_B3 3 Not Populated Not Populated Not Populated R47 220K R38 220K U11B 74LCX125 5 6 4 R39 220K U33 NC7SZ125P5X 2 4 5 1 3 R41 220K R26 1K R45 220K R28 2K R44 220K U11C 74LCX125 9 8 10 R50 220K R34 220K C50 0 01uF R36 220K R29 4 7K R43 220K R32 220K R46 220K R37 220K U11D 74LCX125 12 11 13 U11A 74LCX125 2 3 14 1 7 R42 220K R2...

Page 132: ...9 I O10 H16 I O11 B19 I O12 B18 I O13 B17 I O14 A18 I O15 A17 I O16 C16 I O17 A16 I O18 E15 I O19 D15 I O20 A15 I O21 H17 I O22 H18 I O23 H19 I O24 J16 I O25 J17 I O26 J18 I O27 K16 I O28 K17 I O29 K18 I O30 L16 I O31 E14 I O32 D14 I O33 A14 I O34 C13 I O35 B13 I O36 A13 I O37 A12 I O38 B12 I O39 D12 I O40 L17 I O41 L18 I O42 M16 I O43 M18 I O44 M17 I O45 N16 I O46 N19 I O47 N18 I O48 N17 I O49 U1...

Page 133: ...I O110 G4 C58 0 1uF C52 0 01uF C61 0 1uF R70 100 C64 0 01uF R68 4 7K R52 10K C69 0 01uF U12C XCR3256XL 280BGA A VCC1 A11 VCC2 B10 VCC3 C6 VCC4 C14 VCC5 D13 VCC6 D17 VCC7 F2 VCC8 J19 VCC9 L4 VCC10 P15 VCC11 T18 VCC12 U8 VCC13 U14 VCC13 V2 VCC14 V9 VCC15 V11 GND27 R11 GND28 R12 GND29 R13 NC1 A1 NC2 A2 NC3 A3 NC4 A8 NC5 A9 NC6 A19 NC7 B2 NC8 B3 NC9 B4 NC10 B14 GND1 E5 GND2 E7 GND3 E8 GND4 E9 GND5 E10...

Page 134: ...HP_SENSE 3 DC SD 4 VO2 8 GND 6 VO1 5 BYPASS 7 R82 51K R268 56K C140 100pF C78 0 01uF L4 0 1uH R90 10K R79 75K R87 100K C12 0 01uF C88 0 01uF C82 1uF Q10 MMBT3904TT1 C72 0 1uF INTSPKR_P1 C141 100pF C84 0 01uF C79 0 1uF R88 100K C76 4 7uF U8 LM4865M VIN 2 VDD 1 HP_SENSE 3 DC SD 4 VO2 8 GND 6 VO1 5 BYPASS 7 R83 100K R245 220K Q8 MMBT3904TT1 R84 100K U17B OPA4340 5 6 7 R247 100K R272 0 U17A OPA4340 13...

Page 135: ... 100K 1 R96 100K R80 100K R110 100K INT_MIC1 R76 2 2K R114 2 2K MIC_GND1 R112 100K 1 R81 100K Q5 MMBT3904TT1 U19C OPA4340 12 11 10 R111 100K C85 680pF C44 0 1uF R117 100K 1 C98 0 01uF C87 0 01uF U19D OPA4340 14 15 16 R113 100K 1 C101 270pF R55 100K U19B OPA4340 5 6 7 R116 100K R107 100K C86 0 01uF C133 470pF C89 220pF C47 680pF U24 NLAS4599 A COM 5 CS 1 NO 6 VCC 2 GND 3 NC 4 Int Ext Mic Sel Switch...

Page 136: ...0 2 2 CR3 BZX84C5V6LT1 3 J Z K F 6 1 1 2 3 4 5 6 7 8 9 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 0 2 U 0 4 3 A P O 1 3 4 5 2 5 0 1 R K 0 2 2 0 2 1 C F u 1 0 0 9 1 1 C F u 1 0 0 1 3 1 R K 0 2 2 5 5 2 R K 0 0 1 2 T M 8 J P I L C 1 2 4 1 C F p 0 0 1 1 9 C F u 1 0 0 CR6 BZX84C5V6LT1 1 0 1 R K 0 2 2 6 3 1 R K 0 2 2 2 J Z K F 6 1 1 2 3 4 5 6 7 8 9 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 0 7 4 3 2 1 R 1 0 1 T M K ...

Page 137: ...0 S3 LEFT 1 2 3 R158 1K R154 1K R151 470 R165 470 S10 4 1 2 3 R161 470 R142 1K S14 8 1 2 3 S18 1 2 3 R147 470 R159 1K S2 DOWN 1 2 3 R155 1K R152 470 R166 470 S7 1 1 2 3 R162 470 S11 5 1 2 3 R143 1K R168 470 S15 9 1 2 3 R148 470 R139 1K S1 UP 1 2 3 R160 1K S5 F1 1 2 3 R144 470 R156 1K R153 470 R167 470 R163 470 S8 2 1 2 3 S12 6 1 2 3 R149 470 S16 1 2 3 R140 1K S4 RIGHT 1 2 3 R145 470 Keypad Keypad ...

Page 138: ...CD_2 3 LCD_3 3 C105 1uF Q12 MMBT3904TT1 J4 FPZ 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 C103 1uF R58 100K R252 100K C110 2 2uF Q13 MMBT3904TT1 C106 1uF C112 0 01uF C109 2 2uF R57 100K C107 1uF C111 2 2uF C104 1uF C108 2 2uF To LCD Display 5500 420 USER INTERFACE BOARD VER C SCHEMATIC PAGE 13 OF 18 ...

Page 139: ...N_OFF_SW 11 15 PORESET 3 PWRGOOD 4 R108 10K CR33 BAW56LT1 C156 001uF R172 100K R170 4 7K R173 100K C114 0 01uF U26 LT1727 A RST 6 COMP3 8 VCC3 1 VCC5 25 2 COMPA 5 VCCA 3 COMP5 25 7 GND 4 C115 0 01uF C116 0 01uF C113 0 01uF R171 4 7K R169 10K Q6 MMBT3904TT1 C102 001uF Reset 5500 420 USER INTERFACE BOARD VER C SCHEMATIC PAGE 14 OF 18 ...

Page 140: ...NTH_EN 3 SDA 3 7 SCL 3 7 8 LOGBRD_nRST 3 R249 82 CR40 549 4003 011 C95 1uF CR39 549 4003 011 R248 82 CR37 549 4003 011 C97 1uF CR35 003385 C92 1uF Q7 MMBT3904TT1 CR43 549 4003 011 R180 1K J5 CON50_OE A 1 1 3 3 5 5 7 7 9 9 2 2 4 4 6 6 8 8 10 10 11 11 12 12 13 13 14 14 15 15 16 16 17 17 18 18 19 19 20 20 21 21 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 33 33 34 34 35 35 36 36 ...

Page 141: ... 6 8 11 13 14 15 nSRESET 3 8 11 14 PPC_TMS 3 TP66 8 3 6 8 11 TP67 10 3 8 11 TP68 4 3 6 8 11 TP70 7 3 4 6 8 11 13 14 15 TP71 2 3 8 11 14 TP72 1 3 6 8 11 TP73 6 3 6 8 11 TP74 TP69 TP710 TP76 TP75 TP70 TP66 TP720 TP43 TP71 TP64 TP730 TP67 TP65 TP700 TP2 TP68 TP41 TP72 TP73 TP1 5500 420 USER INTERFACE BOARD VER C SCHEMATIC PAGE 16 OF 18 NOTE Page 17 is not used ...

Page 142: ...C2C64 GND C7 GND F8 GND H4 IO K5 IO H3 VCCIO C6 VCCIO H6 VCC G8 VAUX D3 TDI J10 TCK K10 TMS K9 TDO A6 I O K3 I O GCK2 K2 IO K4 I O GCK1 K1 I O GCK0 J1 I O G3 I O H1 I O F3 I O G1 I O C3 I O A1 I O GSR B1 I O GTS2 A2 I O GTS3 A3 I O GTS0 C1 I O GTS1 D1 I O E1 I O E3 I O F1 I O C4 I O A4 I O C5 I O C8 I O A8 I O A9 I O A5 I O A10 I O B10 I O C10 I O D8 I O E8 I O D10 I O K6 I O H5 I O K7 I O H7 I O ...

Page 143: ...8 67 5500 420 USER INTERFACE BOARD VER C TOP VIEW Version C Board see Section 1 13 ...

Page 144: ...8 68 5500 420 USER INTERFACE BOARD VER C BOTTOM VIEW ...

Page 145: ...28 EB_A10 EB_A11 EB_A18 EB_A9 EB_A16 EB_A27 EB_A15 EB_A14 EB_A31 EB_A12 EB_A20 EB_A30 EB_A26 EB_A25 EB_A13 EB_A29 EB_A22 EB_A17 EB_A23 EB_A24 OE GPL_A1 GPL_B1 C16 EB_nOE U33 NC7SZ125P5X 2 4 5 1 3 U11C 74LCX125 9 8 10 U11D U11A 74LCX125 2 3 14 1 7 R51 4 7K GND SW_VD3_3 SW_VD3_3 GND U11B 74LCX125 5 6 4 EB_D1 EB_D4 EB_D7 EB_D9 EB_D10 POWER PC MICROPROCESSOR U2 A0 A3 A1 A4 A2 A5 A3 B3 A4 B4 A5 C3 A6 C...

Page 146: ...A5_0 VA_REF GND VA_REF SRC_SEL AUDIO_IN_M AUDIO_IN_P EXT_MIC U19A OPA4340 13 3 2 1 4 R112 100K R118 100K R117 100K C100 0 01uF R120 100K R113 100K U19D OPA4340 14 15 16 R115 51K SW_VA5_0 GND VA_REF VA_REF CR33 BAW56LT1 R172 100K R170 10K R173 100K R171 10K C116 0 01uF Q6 MMBT3904TT1 SW_VD3_3 GND ON_OFF_SW R18 6 8K R13 10K U10A OPA2340 1 3 2 8 4 R15 20K C45 0 01uF U9 LTC1199LxMS8 CH0 2 CH1 3 VCC 8 ...

Page 147: ...8 71 5100 410 USER INTERFACE BOARD VER A TOP VIEW Version w o encryption module Version A Board see Section 1 13 ...

Page 148: ...8 72 5100 410 USER INTERFACE BOARD VER A BOTTOM VIEW Version w o encryption module ...

Page 149: ... EB_A30 EB_A26 EB_A25 EB_A13 EB_A29 EB_A22 EB_A17 EB_A23 EB_A24 OE GPL_A1 GPL_B1 C16 EB_nOE U33 NC7SZ125P5X 2 4 5 1 3 U11C 74LCX125 9 8 10 U11D U11A 74LCX125 2 3 14 1 7 R51 4 7K GND SW_VD3_3 SW_VD3_3 GND U11B 74LCX125 5 6 4 EB_D1 EB_D4 EB_D7 EB_D9 EB_D10 POWER PC MICROPROCESSOR U2 A0 A3 A1 A4 A2 A5 A3 B3 A4 B4 A5 C3 A6 C4 A7 D4 A8 H2 A9 H3 A10 H4 A11 H5 A12 G3 A13 G4 A14 F3 IO13 F2 IO12 E2 IO11 D2...

Page 150: ...D VA_REF SRC_SEL AUDIO_IN_M AUDIO_IN_P EXT_MIC U19A OPA4340 13 3 2 1 4 R112 100K R118 100K R117 100K C100 0 01uF R120 100K R113 100K U19D OPA4340 14 15 16 R115 51K SW_VA5_0 GND VA_REF VA_REF CR33 BAW56LT1 R172 100K R170 10K R173 100K R171 10K C116 0 01uF Q6 MMBT3904TT1 SW_VD3_3 GND ON_OFF_SW R18 6 8K R13 10K U10A OPA2340 1 3 2 8 4 R15 20K C45 0 01uF U9 LTC1199LxMS8 CH0 2 CH1 3 VCC 8 GND 4 CLK 7 DI...

Page 151: ...8 75 5100 450 USER INTERFACE BOARD VER B TOP VIEW Version with EFJ SEM Version B Board see Section 1 13 ...

Page 152: ...8 76 5100 450 USER INTERFACE BOARD VER B BOTTOM VIEW Version with EFJ SEM ...

Page 153: ...B_A16 EB_A27 EB_A15 EB_A14 EB_A31 EB_A12 EB_A20 EB_A30 EB_A26 EB_A25 EB_A13 EB_A29 EB_A22 EB_A17 EB_A23 EB_A24 OE GPL_A1 GPL_B1 C16 EB_nOE U33 NC7SZ125P5X 2 4 5 1 3 U11C 74LCX125 9 8 10 U11D U11A 74LCX125 2 3 14 1 7 R51 4 7K GND SW_VD3_3 SW_VD3_3 GND U11B 74LCX125 5 6 4 EB_D1 EB_D4 EB_D7 EB_D9 EB_D10 POWER PC MICROPROCESSOR U2 A0 A3 A1 A4 A2 A5 A3 B3 A4 B4 A5 C3 A6 C4 A7 D4 A8 H2 A9 H3 A10 H4 A11 ...

Page 154: ...VA_REF SRC_SEL AUDIO_IN_M AUDIO_IN_P EXT_MIC U19A OPA4340 13 3 2 1 4 R112 100K R118 100K R117 100K C100 0 01uF R120 100K R113 100K U19D OPA4340 14 15 16 R115 51K SW_VA5_0 GND VA_REF VA_REF CR33 BAW56LT1 R172 100K R170 10K R173 100K R171 10K C116 0 01uF Q6 MMBT3904TT1 SW_VD3_3 GND ON_OFF_SW R18 6 8K R13 10K U10A OPA2340 1 3 2 8 4 R15 20K C45 0 01uF U9 LTC1199LxMS8 CH0 2 CH1 3 VCC 8 GND 4 CLK 7 DIN ...

Page 155: ...8 79 5100 460 USER INTERFACE BOARD VER B TOP VIEW Version with Motorola UCM Version B Board see Section 1 13 ...

Page 156: ...8 80 5100 460 USER INTERFACE BOARD VER B BOTTOM VIEW Version with Motorola UCM ...

Page 157: ...USB DM 232_EN DSR CTS 1 5 9 6 1 2 12 13 UDC Pin Numbering DB9 F Pin Numbering 5100 Test Cable Part No 023 5100 940 2 3 5 9 7 13 8 6 DB9 To Computer Serial Port UDC To Transceiver Accessory Jack Red Orn Wht Tx Data Gnd Rx Data RENA Audio Jack Ext Spkr PROGRAMMING CABLE SCHEMATIC Part No 023 5100 920 TEST CABLE SCHEMATIC Part No 023 5100 940 ...

Page 158: ...pkr Rx Data D Gnd Tx Data CTS RTR DSR 232 En NC NC NC EXTSPKR_M RX_DATA Gnd TX_DATA CTS RTR DSR UDC ACCESSORY CONNECTOR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Gnd EMER CHNL_3 CHNL_0 NC J2 TOG_1 CHNL_2 Volume Control TOG_0 CHNL_1 Gnd Gnd NC SW_VD3_3 ON_OFF_SW Gnd R101 Emergency Sw SW2 8 4 2 1 A B C C1 C2 S101 Rotary Channel Toggle Sw On Off Sw PC10 UDC Flex Circuit PC40 Top Flex Circuit 1 2 3 4 5 6...

Page 159: ...2 SCC77858 E4 ANODE1 ANODE2 C4 BIAS_EN B2 BIAS_RT C7 6 2pF U101 330pF C504 330pF C147 2 3 5 4 CR108 T1 XFMR 1 10K R101 C108 CR109 330pF 0 1uF C101 47nH L5 J1 5 5 J1 10 10 Q101 1uH L102 330pF C102 330pF C503 330pF C502 470 150 R8 J3 3 R9 J1 17 17 J1 1 13 R125 100K 47 BUSS_15 R128 3 3uF C126 C130 10pF CR7 47K T2 1 2 3 5 4 R117 2A 32V XFMR L12 470nH F1 19 CR1 C510 J1 1 C153 0 1uF BIAS1 5 BPOS RF_IN 1...

Page 160: ...nH BUSS_1 20K L211 20K R204 C236 10pF R207 R200 0 CR202 C277 330pF C225 1 6pF L213 1uH TX 4 VC 10 VSF 3 C260 039uF 13 NC 8 PS 16 RBY 15 RX 2 S1 7 S2 14 TRB 5 100MHz 5VI 6 B2 11 C 9 E2 12 GND 1 GND1 4 5pF U201 62U78 1uH C223 TP7 L209 R218 100K C242 330pF A3 K1 K2 K3 L225 2 2uH CR205 A1 A2 R223 47K R214 39K R219 22 J1 14 14 33nH R221 2K 330pF L205 100pF C233 C280 C316 4700pF 10pF CR208 C238 022uF C2...

Page 161: ...45J33 5 1 R401 2K R421 Q1 20K R420 C426 0 22uF 33pF C431 3 9pF C603 0 1uF C602 C401 033uF 47 R407 1 5K R418 68 R410 10uF C450 33 R405 R404 PIN1 10K 1 TOOLHOLE TH1 G4 33 R412 43pF C423 C434 01uF 20K R416 1 5uH L602 BUSS_14 2K R414 C442 43pF VDD 10 8 VDDH VPP 48 VSSR 11 CR5 T1C2 39 45 T2 T2C 43 T2X 44 TIX 41 VCC 20 33 VCCP VCCP2 29 OTBY 15 OVCC 12 REF1 19 SBI 6 SSL 17 SUB 18 T1 42 T1C 40 NLS 23 OB 1...

Page 162: ...227 C228 C230 C233 C235 C236 C237 C238 C239 C240 C241 C242 C243 C244 C245 C246 C247 C248 C250 C256 C257 C266 C267 C270 C280 C285 C286 C288 C289 C291 C292 C302 C304 C308 C309 C310 C316 C401 C403 C404 C405 C406 C407 C408 C410 C411 C413 C415 C417 C418 C421 C423 C424 C425 C429 C440 C501 C502 C503 C504 C602 C608 C610 CR1 CR2 CR3 CR4 CR6 CR7 CR8 CR9 CR102 CR103 CR201 CR202 CR203 CR205 CR207 CR208 G1 G2 ...

Page 163: ...D3 HPI_D6 SW_VD3_3 R10 220K R9 220K U1 CVDD1 E1 CVDD2 F1 CVDD3 G11 CVDD4 N6 CVDD5 N11 CVDD6 B7 CVDD7 C3 CVSS1 A1 CVSS2 C2 CVSS3 F2 CVSS4 L3 CVSS5 N1 CVSS6 L6 CVSS7 L11 CVSS8 G13 DVDD3 L12 DVDD4 K7 DVDD5 A11 DVDD6 B6 DVSS1 F3 DVSS2 L13 DVSS3 F13 DVSS4 C11 DVSS5 N3 DVSS6 N8 DVSS7 M12 DVSS8 D7 DVSS9 B2 DVDD2 L2 CVSS9 B11 DVDD1 C1 CVSS10 A7 SW_VD1_5 GND R1 10K SW_VD3_3 GND SW_VD3_3 TP26 TP28 TP29 TP30...

Page 164: ...ND GND SDO_MUTE ADSIC_MAI ADSIC_SDO R54 100K C60 0 01uF U8C OPA4340 12 11 10 R57 100K U9 NLAS4599 A COM 5 CS 1 NO 6 VCC 2 GND 3 NC 4 C55 0 01uF R51 100K R60 100K R50 100K C59 0 01uF U8D OPA4340 14 15 16 R58 100K R52 100K R63 100K R56 100K R61 100K R53 100K C56 0 1uF U8B OPA4340 5 6 7 R62 100K R55 100K C58 0 01uF C54 0 01uF U8A OPA4340 13 3 2 1 4 R59 100K SW_VA5_0 GND VA_REF VA_REF SW_VA5_0 GND GND...

Page 165: ...9 8 OBSOLETE VERSION 5100 110 LOGIC BOARD VER A TOP VIEW 5100 110 LOGIC BOARD VER A BOTTOM VIEW Version A Board see Section 1 13 Revision 5 Board ...

Page 166: ... C13 0 1uF C4 0 01uF C9 0 01uF C5 0 1uF C10 0 01uF C1 0 01uF C6 0 1uF GND SW_VD1_5 SW_VD3_3 GND To From Sheet 2 RFSPIEN SDO_MUTE J2 CON50_OE A 1 3 5 7 9 2 4 6 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 HPI_D6 HPI_D1 HPI_D2 HPI_D5 HPI_D7 HPI_D3 HPI_D0 HPI_D4 SW_VD3_3 SW_VD5_0 SW_BATT SW_VD3_3 HCNTL0 HCNTL1 HBIL GND DSP T...

Page 167: ... 6 VCC 2 GND 3 NC 4 C55 0 01uF R51 100K R60 100K R50 100K C59 0 01uF U8D OPA4340 14 15 16 R58 100K R52 100K R63 100K R56 100K R61 100K R53 100K C56 0 1uF U8B OPA4340 5 6 7 R62 100K R55 100K C58 0 01uF C54 0 01uF U8A OPA4340 13 3 2 1 4 R59 100K SW_VA5_0 GND VA_REF VA_REF SW_VA5_0 GND GND VA_REF AUDIO_OUT_P AUDIO_OUT_M AUDIO_IN_M PORESET RFSPIEN RF_nRESET RF_nDACSEL RF_nROSCSEL RF_nSYNSEL nLOCK_DET ...

Page 168: ...9 11 OBSOLETE VERSION 5100 160 LOGIC BOARD VER B TOP VIEW 5100 160 LOGIC BOARD VER B BOTTOM VIEW Version B Board see Section 1 13 Revision 2 Board version with Motorola UCM ...

Page 169: ..._D13 EB_D12 EB_D7 EB_D11 EB_D9 EB_D4 EB_A21 EB_A19 EB_A28 EB_A10 EB_A11 EB_A18 EB_A9 EB_A16 EB_A27 EB_A15 EB_A14 EB_A31 EB_A12 EB_A20 EB_A30 EB_A26 EB_A25 EB_A13 EB_A29 EB_A22 EB_A17 EB_A23 EB_A24 OE GPL_A1 GPL_B1 C16 EB_nOE U33 NC7SZ125P5X 2 4 5 1 3 U11C 74LCX125 9 8 10 U11D U11A 74LCX125 2 3 14 1 7 R51 4 7K GND SW_VD3_3 SW_VD3_3 GND U11B 74LCX125 5 6 4 EB_D1 EB_D4 EB_D7 EB_D9 EB_D10 POWER PC MIC...

Page 170: ...174 100K C116 0 01uF Q6 MMBT3904TT1 GPIO_6 SW_VD3_3 GND SW_VD3_3 GND GND USBTXN USBRXN USBRXP USBRXD TX ON_OFF_SW RX USBTXP USBOE R18 6 8K R13 10K U10A OPA2340 1 3 2 8 4 R15 20K C45 0 01uF U9 LTC1199LxMS8 CH0 2 CH1 3 VCC 8 GND 4 CLK 7 DIN 5 DOUT 6 CS 1 R17 10K GPIO_14 GPIO_15 GPIO_5 GND SW_VD3_3 GND GND GND SW_VD3_3 MISO SPICLK MOSI VOL_CTRL 0 978V 0 652V 2 9V 1 9V R11 10K U7 TLV5623I A REFIN 6 VD...

Page 171: ...9 14 OBSOLETE VERSION 5100 410 USER INTERFACE BOARD VER A TOP VIEW Version A Board see Section 1 13 Revision 6 Board ...

Page 172: ...9 15 OBSOLETE VERSION 5100 410 USER INTERFACE BOARD VER A BOTTOM VIEW Revision 6 Board ...

Page 173: ...Part Number 001 5100 0017CD 12 04hph Printed in U S A ...

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