background image

To Assemble (Continued):

10.

Place 

59077 

Rear Bearing Plate (with 

58368

Bearing pressed into place) over shaft and "long" end of line-up pin and press fit in place as

shown in 

Drawing 4

.

11.

Install  

98463 

Snap Ring in groove.

12.

Place 

01024

O-Ring into recess in side wall of cylinder.

13.

Install 

50659

O-Ring into 

59058

Lock Ring.  Slide the lock ring assembly over the motor shaft balancer (3/32" and 3/16" orbits only).  Apply 1 drop of

pneumatic tool oil and spread between the motor bearing plate and 

50659

O-Ring.

14.

Place 1 drop of pneumatic tool oil on 

01024

O-Ring.

15.

Secure motor housing in vise, using 

57092

Collar or padded jaws.  Slide motor assembly into second housing.  

Note:

Be certain line-up post enters the 

notch in the bottom of the housing and 

01024

O-Ring stays seated in cylinder.

16.

Tighten lock ring with 

56058

Lock Ring Tool to 23 N•m/200 in.-lbs.  Attach weight-mated sanding pad.

Valve and Speed Regulator Assemblies:

1.

Secure housing in vice using 

57092 

Collar or padded jaws.

2.

Remove inlet bushing, 

01468 

Spring, 

58365

Tip Valve and 

01464 

Seal from housing.  Remove 

98927

Pin from housing and lever.

3.

Remove 

95697 

Snap Ring.  Press the speed regulator and valve stem out of the housing.  Remove the 

01025 

O-Rings (2) and 

98459

O-Ring.

4.

Place new 

01025 

O-Rings (2) on the speed regulator and a new 

98459

O-Ring on the valve stem.  Then place in housing with valve stem.  Install new

95967 

Snap Ring.  Apply a small amount of pneumatic tool oil to valve o-rings.

5.

Place new 

01464 

Seal in housing.  Using tweezers or needle nose pliers, place the tip valve into housing so that the tip valve goes under the valve 

stem.  Place new 

01468 

Spring into housing so small end is towards tip valve.

6.

Apply a small amount of #567 Loctite

®

(or equivalent) around the threads of the first inlet bushing and tighten into housing to 23 N•m/200 in. - lbs.

7.

Install Lever on housing with 

98927

Pin centered on housing.

Note:

Motor should operate at between 11,000 and 12,000 RPM at 6.2 bar (90 PSIG).  RPM should be checked with a tachometer.  Before operating, 

we recommend that 2-3 drops of Dynabrade Air Lube P/N 

95842 

(or equivalent) be placed directly into the air inlet with throttle lever depressed.  Operate the 

machine for approximately 30 seconds before application to workpiece to determine if machine is working properly and safely and to allow lubricating
oils to properly dispense through machine.
Loctite

®

is a registered trademark of the Loctite Corp.

Disc Pad Change:

1.

Insert 

50679

Wrench on flats of 

57069 

Balancer Shaft and twist off sanding pad by hand.

2.

With wrench still in place, hand tighten new pad on tool.

3.

No need to remove shroud or overskirt. 

Required Weight of Pads:

3" Models –– Use pad weighing 75g. 

3-1/2" Models –– Use pad weighing 80g.

5" Models –– Use pad weighing 100g. 
6" Models –– Use pad weighing 130g. 

57091

Bearing Press Tool

Balancer Shaft Assembly

Motor Shaft Balancer

58368 

Bearing

59076

Front Bearing Plate

Drawing 3

57091

Bearing Press Tool

Balancer Shaft Assembly

Motor Shaft Balancer

59076 

Front Bearing Plate

(with 

58368

Bearing)

59077 

Rear Bearing Plate

(with 

58368 

Bearing)

59051 

Cylinder Assembly

(w/Rotor and Vanes)

Line-Up Pin

Drawing 4

Motor Assembly/Disassembly Instructions - Dynorbital -Spirit

8

Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade

Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade

Summary of Contents for 21000

Page 1: ...1021 21032 21041 21052 21002 21013 21022 21033 21042 21053 21003 21014 21023 21034 21043 21054 21004 21015 21024 21035 21044 21055 21005 21016 21025 21036 21045 21056 21006 21017 21026 21037 21046 21057 21007 21018 21027 21038 21047 21058 21008 21019 21028 21039 21048 21059 21009 21060 21029 21061 21049 21062 21010 21063 21030 21064 21050 21065 FOR COMPLETE MODEL DESCRIPTION REFERENCE PAGE 6 SAFET...

Page 2: ...T to depress throttle lever in the process Do not expose air tool to inlet pressure above 90 PSIG or 6 2 Bars Caution After installing the accessory before testing or use and or after assembling tool the Dynorbital Spirit must be started at a reduced speed to check for good balance Gradually increase tool speed DO NOT USE if tool vibration is excessive Correct cause and retest to insure safe opera...

Page 3: ...s from exposure to water solvents high humidity freezing temperature and extreme temperature changes Store accessories in protective racks or compartments to prevent damage Notice All Dynabrade motors use the highest quality parts and materials available and are machined to exacting tolerances The failure of quality pneumatic motors can most often be traced to an unclean air supply or the lack of ...

Page 4: ...23 21024 21025 21026 21027 21028 21029 21030 21031 21032 21033 21034 21035 21036 21037 21038 21039 21040 21041 21042 21043 21044 21045 21046 21047 21048 21049 21050 21051 21052 21053 21054 21055 21056 21057 21058 21059 21060 21061 21062 21063 21064 21065 17 25 28 1 Sanding Pads See Pg 10 2 Vacuum Lip Seal Shroud 57089 5 6 3 Vacuum Shroud 57084 3 1 2 4 Shroud Non Vac 54458 3 1 2 56051 5 6 Lip Seal ...

Page 5: ...uffler body making sure that the protrusions on the body fit in the pockets on the cap 4 Attach weight mated vacuum sanding pad with 50679 26 mm Open End Wrench Attach machine to central vacuum system Self Generated Vac to Central Vac 1 Remove 96197 Dowel Pin with an 1 8 drive pin Remove 57067 Vacuum Tube from 57083 Vacuum Adapter by turning it clockwise while pulling backward 2 Using a small flat...

Page 6: ...aligning the line up post with the notch on the inside of the housing Note Make certain that the line up post enters the notch in the housing and that the 01024 O Ring remains seated in the side of the cylinder 4 Tighten the lock ring with the 56058 Lock Ring Wrench Torque to 23 N m 200 in lbs 5 Install a Dynabrade weight mated sanding pad Drop in Motor Replacement Complete Important Before connec...

Page 7: ...separator and remove bearing seal and bearing shield 12 If during step 11 the 56052 Bearing remains in the motor shaft balancer it can be removed by the heating the shaft balancer again and using either an inside bearing puller or a blind hole bearing puller To Assemble Important Be certain parts are clean and in good repair before assembling 1 Assemble the balancer assembly as follows a Install 9...

Page 8: ...o that the tip valve goes under the valve stem Place new 01468 Spring into housing so small end is towards tip valve 6 Apply a small amount of 567 Loctite or equivalent around the threads of the first inlet bushing and tighten into housing to 23 N m 200 in lbs 7 Install Lever on housing with 98927 Pin centered on housing Note Motor should operate at between 11 000 and 12 000 RPM at 6 2 bar 90 PSIG...

Page 9: ...bit 59455 5 Dia 3 32 Orbit 59456 6 Dia 3 8 Orbit 59457 6 Dia 3 16 Orbit 59458 6 Dia 3 32 Orbit Complete Repair Solution Includes 10 Pack of Drop in Motors 59459 Repair Kit 59460 3 3 1 2 Dia 3 8 Orbit 59461 3 3 1 2 Dia 3 16 Orbit 59462 3 3 1 2 Dia 3 32 Orbit 59463 5 Dia 3 8 Orbit 59464 5 Dia 3 16 Orbit 59465 5 Dia 3 32 Orbit 59466 6 Dia 3 8 Orbit 59467 6 Dia 3 16 Orbit 59468 6 Dia 3 32 Orbit 10 Pac...

Page 10: ...s for PSA discs Post Pattern design for enhanced vacuum pick up Unique vinyl surface pads provide excellent disc adhesion allowing for quick removal of used discs No need to align vacuum holes saves time on disc changes Hook face short nap pads for reattachable discs 3 1 2 5 and 6 diameter disc pads have 5 16 24 male threaded stud The 3 1 2 diameter discs without holes can be used on vacuum and no...

Page 11: ...ed Eliminates damage from hoses dragging on the workpiece 54290 Bag in Box System 95361 Air Line 5 long 50682 Flex Hose 1 dia x 6 long 95362 Rubber Connectors 5 attach air line to vacuum hose 95575 Durable Box Receptacle to house bag and store tool Sample paper bag included Paper bag reorder 50692 400 case or 50693 24 per package 50617 56303 6 Long Flex Hose Both systems include 6 long 50682 Flex ...

Page 12: ...53 90 6 2 5 16 24 female 1 4 0 6 6 152 3 1 2 89 21026 21027 21028 25 186 12 000 3 16 5 76 dB A 2 16 453 90 6 2 5 16 24 female 1 4 0 6 8 1 2 216 3 1 2 89 21029 25 186 12 000 3 16 5 74 dB A 2 16 453 90 6 2 5 16 24 female 1 4 0 6 7 178 3 1 2 89 21030 25 186 12 000 3 16 5 75 dB A 2 16 453 90 6 2 5 16 24 female 1 4 0 6 6 1 2 165 3 1 2 89 21031 21032 21033 25 186 12 000 3 16 5 80 dB A 2 16 453 90 6 2 5 ...

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