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Maintenance Instructions

Important:

A Preventative Maintenance Program is recommended whenever portable power tools are used.

Use only genuine Dynabrade replacement parts to insure quality.  To order replacement parts, specify 

Model#

Serial#

and 

RPM

of your air tool.

All Dynabrade Rotary Vane air tools must be used with a Filter-Regulator-Lubricator to maintain all warranties.  Dynabrade recommends the following:  

11405

Air Filter-Regulator-Lubricator (FRL) – Provides accurate air pressure regulation and two stage filtration of water contaminants.  Operates 40 

SCFM/1,133 LPM @ 100 PSIG with 3/8" NPT female ports.

Dynabrade recommends one drop of air lube per minute for each 10 SCFM (example:  if the tool specification states 40 SCFM, set the drip rate on the 
filter-lubricator to 4 drops per minute).  Dynabrade Air Lube (P/N 

95842

:  1 pt 473 ml) is recommended.

Routine Preventative Maintenance:  

Check free speed of Dynorbital-Spirit™ using a tachometer.

Mineral spirits are recommended when cleaning the tool and parts.  Do not clean tool or parts with any solvents or oils containing acids, esters, 
ketones, chlorinated hydrocarbons or nitro carbons.

DO NOT clean or maintain tools with chemicals that have a low flash point (example:  WD-40

®

).

A Drop-In Motor and Tune-Up Kit are available, see specific kit number on page 9.

Air tool stampings must be kept legible at all times, if not, reorder and replace.  User is responsible for maintaining specification information i.e.:
Model #, S/N, and RPM.

Blow air supply hose out prior to initial use.

Visually inspect air hoses and fittings for frays, visible damage and signs of deterioration.  Replace damaged or worn components.

Refer to Dynabrade's Warning/Safety Operating Instructions Tag (Reorder No. 

95903

) for safety information.

After maintenance is performed on tool, add a few drops of Dynabrade Air Lube (P/N 

95842

) to the air line and start the tool a few times to lubricate air motor.  

Check for excessive tool vibration.

Handling and Storage:

Protect tool inlet from debris (See Notice Below).

DO NOT carry tool by air hose.

Protect abrasive accessories from exposure to water, solvents, high humidity, freezing temperature and extreme temperature changes.

Store accessories in protective racks or compartments to prevent damage.

Notice

All Dynabrade motors use the highest quality parts and materials available and are machined to exacting tolerances.  The failure of quality pneumatic motors
can most often be traced to an unclean air supply or the lack of lubrication.  Air pressure easily forces dirt or water contained in the air supply into motor
bearings causing early failure.  It often scores the cylinder walls and the rotor blades resulting in limited efficiency and power.  Our warranty obligation is
contingent upon proper use of our tools and cannot apply to equipment which has been subjected to misuse such as unclean air, wet air or a lack of
lubrication during the use of this tool.

One Year Warranty

Following the reasonable assumption that any inherent defect which might
prevail in a product will become apparent to the user within one year from
the date of purchase, all equipment of our manufacture is warranted
against defects in workmanship and materials under normal use and
service.  We shall repair or replace at our factory, any equipment or part
thereof which shall, within one year after delivery to the original purchaser,
indicate upon our examination to have been defective.  Our obligation is
contingent upon proper use of Dynabrade tools in accordance with factory
recommendations, instructions and safety practices.  It shall not apply to
equipment which has been subject to misuse, negligence, accident or
tampering in any way so as to affect its normal performance.  Normally
wearable parts such as bearings, contact wheels, rotor blades, etc., are not
covered under this warranty.

3

1. American National Safety Institute – ANSI

25 West 43

rd

Street

Forth Floor
New York, NY 10036
Tel:  1 (212) 642-4900
Fax:  1 (212) 398-0023

3. European Committee for Standardization

Rue de Stassart 36
B - 1050 Brussels, Belgium

2. Government Printing Office – GPO

Superintendent of Documents
Attn. New Orders
P.O. Box 371954
Pittsburgh, PA 15250-7954
Tel:  1 (202) 512-1803

Reference Contact Information

Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade

Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade

Summary of Contents for 21000

Page 1: ...1021 21032 21041 21052 21002 21013 21022 21033 21042 21053 21003 21014 21023 21034 21043 21054 21004 21015 21024 21035 21044 21055 21005 21016 21025 21036 21045 21056 21006 21017 21026 21037 21046 21057 21007 21018 21027 21038 21047 21058 21008 21019 21028 21039 21048 21059 21009 21060 21029 21061 21049 21062 21010 21063 21030 21064 21050 21065 FOR COMPLETE MODEL DESCRIPTION REFERENCE PAGE 6 SAFET...

Page 2: ...T to depress throttle lever in the process Do not expose air tool to inlet pressure above 90 PSIG or 6 2 Bars Caution After installing the accessory before testing or use and or after assembling tool the Dynorbital Spirit must be started at a reduced speed to check for good balance Gradually increase tool speed DO NOT USE if tool vibration is excessive Correct cause and retest to insure safe opera...

Page 3: ...s from exposure to water solvents high humidity freezing temperature and extreme temperature changes Store accessories in protective racks or compartments to prevent damage Notice All Dynabrade motors use the highest quality parts and materials available and are machined to exacting tolerances The failure of quality pneumatic motors can most often be traced to an unclean air supply or the lack of ...

Page 4: ...23 21024 21025 21026 21027 21028 21029 21030 21031 21032 21033 21034 21035 21036 21037 21038 21039 21040 21041 21042 21043 21044 21045 21046 21047 21048 21049 21050 21051 21052 21053 21054 21055 21056 21057 21058 21059 21060 21061 21062 21063 21064 21065 17 25 28 1 Sanding Pads See Pg 10 2 Vacuum Lip Seal Shroud 57089 5 6 3 Vacuum Shroud 57084 3 1 2 4 Shroud Non Vac 54458 3 1 2 56051 5 6 Lip Seal ...

Page 5: ...uffler body making sure that the protrusions on the body fit in the pockets on the cap 4 Attach weight mated vacuum sanding pad with 50679 26 mm Open End Wrench Attach machine to central vacuum system Self Generated Vac to Central Vac 1 Remove 96197 Dowel Pin with an 1 8 drive pin Remove 57067 Vacuum Tube from 57083 Vacuum Adapter by turning it clockwise while pulling backward 2 Using a small flat...

Page 6: ...aligning the line up post with the notch on the inside of the housing Note Make certain that the line up post enters the notch in the housing and that the 01024 O Ring remains seated in the side of the cylinder 4 Tighten the lock ring with the 56058 Lock Ring Wrench Torque to 23 N m 200 in lbs 5 Install a Dynabrade weight mated sanding pad Drop in Motor Replacement Complete Important Before connec...

Page 7: ...separator and remove bearing seal and bearing shield 12 If during step 11 the 56052 Bearing remains in the motor shaft balancer it can be removed by the heating the shaft balancer again and using either an inside bearing puller or a blind hole bearing puller To Assemble Important Be certain parts are clean and in good repair before assembling 1 Assemble the balancer assembly as follows a Install 9...

Page 8: ...o that the tip valve goes under the valve stem Place new 01468 Spring into housing so small end is towards tip valve 6 Apply a small amount of 567 Loctite or equivalent around the threads of the first inlet bushing and tighten into housing to 23 N m 200 in lbs 7 Install Lever on housing with 98927 Pin centered on housing Note Motor should operate at between 11 000 and 12 000 RPM at 6 2 bar 90 PSIG...

Page 9: ...bit 59455 5 Dia 3 32 Orbit 59456 6 Dia 3 8 Orbit 59457 6 Dia 3 16 Orbit 59458 6 Dia 3 32 Orbit Complete Repair Solution Includes 10 Pack of Drop in Motors 59459 Repair Kit 59460 3 3 1 2 Dia 3 8 Orbit 59461 3 3 1 2 Dia 3 16 Orbit 59462 3 3 1 2 Dia 3 32 Orbit 59463 5 Dia 3 8 Orbit 59464 5 Dia 3 16 Orbit 59465 5 Dia 3 32 Orbit 59466 6 Dia 3 8 Orbit 59467 6 Dia 3 16 Orbit 59468 6 Dia 3 32 Orbit 10 Pac...

Page 10: ...s for PSA discs Post Pattern design for enhanced vacuum pick up Unique vinyl surface pads provide excellent disc adhesion allowing for quick removal of used discs No need to align vacuum holes saves time on disc changes Hook face short nap pads for reattachable discs 3 1 2 5 and 6 diameter disc pads have 5 16 24 male threaded stud The 3 1 2 diameter discs without holes can be used on vacuum and no...

Page 11: ...ed Eliminates damage from hoses dragging on the workpiece 54290 Bag in Box System 95361 Air Line 5 long 50682 Flex Hose 1 dia x 6 long 95362 Rubber Connectors 5 attach air line to vacuum hose 95575 Durable Box Receptacle to house bag and store tool Sample paper bag included Paper bag reorder 50692 400 case or 50693 24 per package 50617 56303 6 Long Flex Hose Both systems include 6 long 50682 Flex ...

Page 12: ...53 90 6 2 5 16 24 female 1 4 0 6 6 152 3 1 2 89 21026 21027 21028 25 186 12 000 3 16 5 76 dB A 2 16 453 90 6 2 5 16 24 female 1 4 0 6 8 1 2 216 3 1 2 89 21029 25 186 12 000 3 16 5 74 dB A 2 16 453 90 6 2 5 16 24 female 1 4 0 6 7 178 3 1 2 89 21030 25 186 12 000 3 16 5 75 dB A 2 16 453 90 6 2 5 16 24 female 1 4 0 6 6 1 2 165 3 1 2 89 21031 21032 21033 25 186 12 000 3 16 5 80 dB A 2 16 453 90 6 2 5 ...

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