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Dynaset GENSCO HMAG PRO 1200-49, User Manual

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Dynaset GENSCO HMAG PRO 1200-49 User Manual Download Page 12

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Dynaset Oy  |  Menotie 3, 33470 Ylöjärvi  |  puh. 03 3488 200  |  [email protected]  |  www.dynaset.com

 HYDRAULIC MAGNETS 

SAFETY

2.  SAFETY

2.1.  SAFETY PRECAUTIONS

ATTENTION!

Operator and maintenance personnel must act in compliance with the 

laws, regulations and recommendations issued by the local electricity and 

work safety authorities.

ATTENTION!

All installations and maintenance must be performed according to this 

manual. All electrical installations and maintenance that is not shown in 

this manual should only be performed by qualified electrician.

WARNING

RISK OF ELECTRIC SHOCK!

Risk of electric shock. Do not remove 

any covers when operating. All the 

repairs must be done by a qualified 

electrician.

RISK OF ELECTRIC 

SHOCK.

Operating voltage of the HMAG PRO hydraulic magnet is 220 VDC .

WARNING

HIGH PRESSURE OIL!

Can cause severe injuries.

Always wear appropriate clothing 

and safety equipment.

The hydraulic system is pressurized up to 350 bar. 

Summary of Contents for GENSCO HMAG PRO 1200-49

Page 1: ......

Page 2: ......

Page 3: ...2 5 WARNING LABELS 17 3 OPERATING PRINCIPLES 19 3 1 OPERATING DESCRIPTION 19 3 2 MAGNETIZATION AND DEMAGNETIZATION 20 4 INSTALLATION OF THE HMAG PRO 21 4 1 INSTALLATION TO A HYDRAULIC TOOL LINE 21 4...

Page 4: ...Yl j rvi puh 03 3488 200 info dynaset com www dynaset com 7 MANUFACTURER S LIMITED WARRANTY 37 8 PRODUCT DISPOSAL 39 9 DECLARATION OF CONFORMITY 41 10 TECHNICAL SPECIFICATIONS 43 HYDRAULIC MAGNET GEN...

Page 5: ...ture 7 HMAG PRO with claw 12 Picture 8 Operating principle of HMAG PRO 19 Picture 9 Couplers of the HMAG PRO 21 Picture 10 Exaple of existing tool line installation 22 Picture 11 Example of installing...

Page 6: ...orms the hydraulic power of the base machine into a high quality electricity DC to power the magnet HMAG PROs are compact and integrated all in one attachment units for gathering and sorting scrap and...

Page 7: ...2 Product code 3 Serial number 4 Minimum hydraulic flow 5 Maximum hydraulic pressure 6 Production month year 7 Magnetizing power magnetizing voltage 8 Maximum continuous power load to the magnet 9 Ma...

Page 8: ...ervice hatch 6 Lifting hooks 7 Magnet generator s cover 8 Magnet coil assembly 9 Magnet socket s cover 10 DYNASET CMG PRO magnet generator 1 6 IP Ingress Protection CLASSIFICATION HMAG PRO hydraulic m...

Page 9: ...st protected No ingress of dust Protected against vertically falling drops of water Protected against direct sprays of water with up to 15 degrees from vertical Protected against direct sprays of wate...

Page 10: ...Q G DYNASET offers two optional lifting adapters for the HMAG PRO a quick attach plate Q for an excavator mount and a lifting adapter for a grapper G The adapters are optional and available by request...

Page 11: ...SHAFT C C mm 700 S40 200 300 700 S40 240 240 300 700 900 S45 290 430 700 900 S50 270 430 700 900 1200 S60 340 480 900 1200 S70 450 600 1200 S80 590 670 1 8 OTHER OPTIONS CLAW C HMAG PRO can also be o...

Page 12: ...must be performed according to this manual All electrical installations and maintenance that is not shown in this manual should only be performed by qualified electrician WARNING RISK OF ELECTRIC SHO...

Page 13: ...fe distance of the base machine or at least 5m to the HMAG magnet HMAG PRO hydraulic magnet produces a strong magnetic field that might interfere with electronic devices Ensure also that the magnetic...

Page 14: ...TY WARNING RISK OF BURNS The unit parts and oil can be hotter than 80 C Wear personal safety equipment ATTENTION Maximum load must never be exceeded WARNING DO NOT GET UNDER THE LOAD Danger of getting...

Page 15: ...t any person or animal get closer than 5 m when operating the HMAG PRO magnet Do not drag HMAG PRO along the ground Draging it might damage the magnet Do not release the scrap from HMAG PRO by swingin...

Page 16: ...intenance detaching HMAG PRO from a base machine or disassembling HMAG PRO 2 5 WARNING LABELS Warning labels are included with each main product Product recipient is obligated to place warning labels...

Page 17: ...18 Dynaset Oy Menotie 3 33470 Yl j rvi puh 03 3488 200 info dynaset com www dynaset com HYDRAULIC MAGNETS SAFETY...

Page 18: ...generator the base machine s hydraulic flow is automatically leveled to the correct level Generator s RPM valve block keeps the flow constant and controls the speed of the hydraulic motor through a R...

Page 19: ...gnetization and demagnetization of the HMAG PRO is controlled electronically by CMG PRO control unit The electronic control enables the magnet to demagnetize in 0 8s Delay for the demagnetization is a...

Page 20: ...he HMAG PRO can be operated from the existing controls Install the hydraulic tool lines pressure P and return T to their correct places on the HMAG PRO Ensure that the hydraulic flow of the base machi...

Page 21: ...TS INSTALLATION In the picture 10 is an example of installing the HMAG PRO into a existing tool line Picture 10 Exaple of existing tool line installation 1 DYNASET HMAG PRO 2 Quick couplers 3 Open cen...

Page 22: ...the needed valves for the installation can be purchased from DYNASET In the picture 11 is an example of installing the HMAG PRO into a open centre hydraulic system Picture 11 Example of installing the...

Page 23: ...ds for more information 4 4 ATTACHING THE HMAG TO THE BOOM DYNASET HMAG PRO has chains as standard for the connection to the base machine s boom Attach the HMAG PRO hydraulic magnet to a designed lift...

Page 24: ...ctly 5 1 OPERATING THE HMAG PRO 1 Start base machine s engine and move the magnet on the scrap or metals 2 Start the HMAG PRO with an assigned switch to enable hydraulic flow and to begin magnetizatio...

Page 25: ...d be switched off in order to cool HMAG PRO s generator as fast as possible After the HMAG PRO has cooled enough the unit automatically switches the overheat alarm off and HMAG PRO is operatable again...

Page 26: ...27 Dynaset Oy Menotie 3 33470 Yl j rvi puh 03 3488 200 info dynaset com www dynaset com HYDRAULIC MAGNETS OPERATION Pictures 15 Power take off in higher temperatures...

Page 27: ...28 Dynaset Oy Menotie 3 33470 Yl j rvi puh 03 3488 200 info dynaset com www dynaset com HYDRAULIC MAGNETS OPERATION...

Page 28: ...ment Depending on the operating temperature the following mineral hydraulic oils are recommended MINERAL HYDRAULIC OIL OPERATION TEMPERATURE UP TO ISO VG 32S 60 C ISO VG 46S 70 C ISO VG 68S 80 C NOTE...

Page 29: ...electric connection or display s notifications For maintenance the cover has to be removed REMOVING THE COVER The HMAG PRO s cover is held by 12 bolts To remove the cover follow these instructions 1...

Page 30: ...ATTENTION Depending on the operational environment clean the HMAG PRO s generator as frequently as necessary to keep it in perfect working condition In order to properly clean the generator the HMAG...

Page 31: ...ses to their correct places clean the oil MAGNET MALFUNCTIONS Readout is displayed when magnet current is under 2A HMAG PRO s hoses are cross connected Check valve in return line does not allow to sta...

Page 32: ...ort circuit Problem outside the generator To test the cable shut down the generator unplug the cable and turn on the generator If the generator s display shows O CUR problem is in the control unit s c...

Page 33: ...ontact in electric system Check all internal contacts and wirings of the generator Check and clean brushes and slip ring OUTPUT VOLTAGE 20Vac Excitation rectifiers failure Trace the failure and replac...

Page 34: ...IC FLUID Failure of axial sealing of generator s hydraulic motor External indication hydraulic oil outflow from ventilation grids Axial sealing of hydraulic motor broken by reason of EXCESSIVE PRESSUR...

Page 35: ...36 Dynaset Oy Menotie 3 33470 Yl j rvi puh 03 3488 200 info dynaset com www dynaset com HYDRAULIC MAGNETS MAINTENANCE...

Page 36: ...ary to the seller of the product Contact must be made as soon as possible latest thirty 30 days after the problem was identified Seller and or manufacturer technical staff determines the nature of the...

Page 37: ...enance Cost of maintenance adjustments installation or startup Coating hydraulic oil quick couplings and interconnection hoses internal or external to system assemblies Products altered or modified in...

Page 38: ...way Do not dispose used oils electrical components batteries or any other hazardous waste with normal waste They are harmful for the environment and can be recycled for re use Contact your local waste...

Page 39: ...40 Dynaset Oy Menotie 3 33470 Yl j rvi puh 03 3488 200 info dynaset com www dynaset com HYDRAULIC MAGNETS PRODUCT DISPOSAL...

Page 40: ...ember States on the safety of machines Machine directive 2006 42 EC LVD directive 2006 95 EC EMC directive 2004 108 EC Applied conformity standards CEN EN ISO 4413 EN ISO 4413 2010 Hydraulic fluid pow...

Page 41: ...Dynaset Oy Menotie 3 33470 Yl j rvi puh 03 3488 200 info dynaset com www dynaset com 42 HYDRAULIC MAGNETS DECLARATION OF CONFORMITY...

Page 42: ...35 9000 19842 Cast iron pigs kg lbs 105 231 230 507 410 904 580 1279 Scrap kg grade 3A kg lbs 80 176 200 441 370 816 530 1168 grade 24 kg lbs 70 154 190 419 360 794 510 1124 grade 40 kg lbs 40 88 100...

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