Dynapac CC1250 Instruction Manual Download Page 1

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INSTRUCTION MANUAL

Operating and Maintenance
Vibratory rollers
CC1250

4812106595_

- EN

June-2018

Engine: Kubota D1703
Serial number:

10100379PHE004781-

Summary of Contents for CC1250

Page 1: ...INSTRUCTION MANUAL Operating and Maintenance Vibratory rollers CC1250 4812106595_C EN June 2018 Engine Kubota D1703 Serial number 10100379PHE004781...

Page 2: ...napac will not be held responsible for any damages caused by unauthorized modification of the machine and its associated equipment The manufacturer is not liable for damages caused by inappropriate us...

Page 3: ...Parking Brake 7 Steering System 7 FOPS and ROPS 7 Roller Applications 7 Designated Applications 7 Non Designated Applications 7 Section 2 Safety First 2 1 General Information 9 Warnings and Cautions...

Page 4: ...ditions For Stability 16 Grade Limitations 16 Fire Fighting 16 Roll Over Protective Structure ROPS 17 Battery Handling 17 Jump Starting 17 Section 4 Specifications 4 1 Weight and Dimensions 19 Diesel...

Page 5: ...erator Areas 31 Check Engine Oil Level 32 Check Engine Coolant Level 32 Check the Fuel Level 33 Check Batteries 33 Verify the Controls 33 6 2 Before Starting the Engine 34 Seat Standard Adjustment 34...

Page 6: ...neral Information 49 Lubrication Chart 50 Refill Capacities 50 7 4 Standard Torque Values 52 Head Markings 52 Recommended Torques 52 7 5 Maintenance as Required 54 Service as Required 54 Clean the Rol...

Page 7: ...e information needed to Safely operate the CC 1250 roller while achieving optimum production Understand the operating principal of each system associated with the CC 1250 roller React effectively and...

Page 8: ...necessary to facilitate fast and efficient response from our parts and service support operations Model Roller Serial Number Chassis VIN Number A Manual location Receiving the Roller The CC 1250 rolle...

Page 9: ...er which provides information about manufacturer family model 3 Introduction check letter no coding production unit and serial number Figure 1 2 Location PIN A Manufacturer A Serial number B Family Mo...

Page 10: ...ate provides model identification and other important data about the engine Refer to the engine operation and maintenance manual for further information on the identification information Have the foll...

Page 11: ...rums To permit optimum performance on a wide range of applications and site requirements the roller is equipped with Diesel engine Electrical system Propulsion system transmission Brake system Seconda...

Page 12: ...lever Seat D Water tank K ROPS E Air Cleaner L Drum F Propulsion Pump M Steering joint Diesel Engine The machine is equipped with a water cooled straight three cylinder and four stroke diesel engine E...

Page 13: ...perform unauthorized modifications on the FOPS ROPSstructure Roller Applications The CC 1250 roller is built in accordance with international standards and recognized safety rules Nevertheless misuse...

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Page 15: ...afety and fire protection standards must be observed Do not use the roller in need of adjustment or repair Mount and dismount the roller when it is stationary Use the intended grips and rails Always u...

Page 16: ...ment Dynapac cannot be held responsible for any accidents incidents or damage to persons or property that are related to the use of modified equipment Personnel Protective Equipment Anyone working aro...

Page 17: ...ll the gear controls are in neutral position Always inspect the motor before and after starting Check all the safety devices Report any defects immediately Listen for unusual noises Engage hydraulic c...

Page 18: ...hibits tiny dents or bends on its cylinder The normal operating temperature of hydraulic oil is hot enough to cause serious burns Use precautions when working on any hot fluid lines or changing filter...

Page 19: ...oper chock blocks in front and rear of the wheels of the transport vehicle when loading the equipment Position the equipment on the transport vehicle centered from side to side and use proper chock bl...

Page 20: ...st Decal Message Location Warning Crush zone Quantity 2 Located on side of the hydraulic reservoir Warning Rotating engine components Quantity1 Located on rear left side of the hood Quantity1 Located...

Page 21: ...e 10 C to 40 C 5 F 105 F Higher Ambient Temperatures For operation of the machine at higher ambient temperatures however maximum 50 C 122 F The diesel engine can be run at this temperature using norma...

Page 22: ...0 C 5 F 105 F Operating Conditions For Stability Stability is affected by the orientation of the roller surface stability bearing strength and wind conditions calculated values at 100 efficiency Opera...

Page 23: ...a quick charger for charging the battery This may shorten battery life Do not connect the negative cable to the negative terminal on the dead battery A spark can ignite the oxy hydrogen gas formed ar...

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Page 25: ...igure 4 1 Dimensions Side View Table 4 1 Weight and Dimensions Side View Wheel base 1811 mm 71 3 in Length 2588 mm 101 89 in Height with ROPS 2649 mm 104 3 in Height without ROPS 1836 mm 72 3 in Thick...

Page 26: ...View Machine width with ROPS 1447 mm 57 in Machine width without ROPS 1262 mm 49 7 in Turning radius outer 4100 mm 149 6 in Turning radius inner 2900 mm 114 2 in Drum width 1200 mm 47 2 in Diesel Engi...

Page 27: ...1 4 gallons Water Working Capacity Table 4 5 Working Capacity Static linear load front 11 66 Kg cm Static linear load rear 13 3 Kg cm Amplitude 0 5 mm 0 01 in Vibration frequency 58 Hz Centrifugal fo...

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Page 29: ...ontrol from the operator console located in front of operator seat under steering wheel The slim profile and quick opening side panels provide easy access for maintenance and service Figure 5 1 CC 125...

Page 30: ...sition Engine is on run mode Charging circuit and lamp circuit are energized Start position In this position the engine cranks Make sure to allow the switch to on position until the engine is started...

Page 31: ...r is regulated with the forward reverse lever The machine speed increases or decreases in proportion to the position of the lever Figure 5 6 FNR Lever A FNR lever Figure 5 8 Sprinkler Switch2 Press AU...

Page 32: ...system is completely switched off In the lower position the vibration is switched on or off automatically through the forward reverse lever Figure 5 10 Vibration MAN AUTO Switch Figure 5 11 Vibration...

Page 33: ...ating beacon lighting is generally used to warn the approaching machine of potential hazards such as machine that is stopped or moving slower than the rate of the traffic Direction Indicator Switch Th...

Page 34: ...icator lamp If light does not illuminate when ignition is switched on illuminates after engine is started the battery is not charging Contact maintenance personnel if the lamp comes on during tramming...

Page 35: ...amp The light illuminates when the parking brake is activated The fuel level gauge The fuel level gauge monitors the level of fuel in the fuel tanks of the roller The fuel gauge is shown in increments...

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Page 37: ...y be a risk of overturning or when loading onto a transporter where there is a risk of overturning Always use a spotter General Checks General checks should be made for any wear and tear on the roller...

Page 38: ...before removing the radiator cap Remove cap slowly to relieve pressure Avoid contact with steam or escaping fluid Removing the radiator cap on a hot radiator can cause scalding coolant to spray out a...

Page 39: ...low the fuel tank to completely empty otherwise the entire fuel system will require bleeding 3 If the fuel level is low add clean filtered fuel 4 Fill tank with the correct grade of fuel Refer to Lubr...

Page 40: ...ry Disconnecter A Battery disconnecter 3 Check for warnings on the controls 4 Start the engine from the operator position only 5 Avoid leaving the controls with the engine running Never leave the oper...

Page 41: ...e sprinkler switch to the operating position and check that the system is functioning Interlock The roller is equipped with interlock The diesel engine switches off after 10 seconds if the operator ge...

Page 42: ...ncy stop C Ignition switch B FNR lever D Throtlle lever 3 Make sure the emergency stop button is not activated 4 The FNR must be in neutral position 5 Parking brake switch must be in engaged condition...

Page 43: ...nt drum is switched off Braking Normal Braking 1 Turn the vibration off by pressing the vibration control button on the forward reverse lever 2 Set the forward reverse control to the neutral position...

Page 44: ...e parking brake button to activatethe parking brake Always activate the parking brake before leaving the machine Note If the machine must be parked on a sloping surface chock the drums with wedges to...

Page 45: ...the upper end is visible in the hole on the upper steering joint bracket 5 Secure the bar with the lock pin Note Remember to refit the lock bar in its holder after operation Figure 6 9 Locking the ar...

Page 46: ...stem or the disc brake in each drive motor must be disengaged mechanically before the roller can be towed The roller can roll free if drum is not blocked Note Chock the drum to prevent the roller from...

Page 47: ...ahead position 4 Slightly tap the plunger inside using a mallet Figure 6 12 Plunger A Pluger 2 Screw off the brake tool and fit it back into its fixing holes 3 When machine is started propulsion pump...

Page 48: ...moving the roller on public access roads obey all traffic regulations and make sure that proper clearance flags lights and warning signs including the slow moving vehicle emblem are properly displayed...

Page 49: ...rmitted Distance The lashings permitted distance interval in meters 1 4 Double lashings LC at least 1 7 tonnes 1700 daN STF 300 kg 300daN Double L1 L2 Double L3 L4 0 6 3 0 0 1 3 0 The distance L1 abov...

Page 50: ...nd free of accumulated dirt Long term Parking Observe the following when storing the roller for short periods of time Remove the battery batteries from the machine clean and charge once a month Cover...

Page 51: ...g operational hints are observed Do not speed the engine when it is cold Always chock the drum if there is a possibility of uncontrolled movement Do not lubricate the roller while the engine is runnin...

Page 52: ...pecified is necessary Note If the roller is operating under very severe conditions such as very dusty air the scheduled maintenance intervals should be reduced Table 7 1 Maintenance at Every 8 Hours o...

Page 53: ...l Change See engine manual Fuel filter element Change See engine manual Outer air cleaner element Change Inner air cleaner element Change Pre fuel filter element Change V belt Change See engine manual...

Page 54: ...e oil filter element Change See engine manual Engine oil Change See engine manual Fuel filter element Change See engine manual Outer air cleaner element Change Inner air cleaner element Change V belt...

Page 55: ...ck points the oil levels are to be at the bottom edge of the check port All the grease fittings are SAE standard unless otherwise indicated Grease the non sealed fittings until the grease is seen extr...

Page 56: ...Dynapac Gear oil 400 5L 1 3 gallons Refill Capacities The following fluid capacities are provided for the servicing personnel who must perform roller maintenance in the remote locations where complet...

Page 57: ...ance Symbols Symbol Description Symbol Description Engine oil level Air filter Engine oil filter Battery Hydraulic reservoir level Sprinkler Hydraulic fluid filter Sprinkler water Drum oil level Recyc...

Page 58: ...mmended tightening torques for the various size bolts used for the machine Proper torque specifications should be used at all times Recommended Torques This page lists the recommended tightening torqu...

Page 59: ...commended Torques in N m M thread Size Metric coarse thread zinc treated Dacromet GEOMET 10 9 Oiled 10 9 Dry 12 9 Oiled 12 9 Dry M6 120 150 146 183 M8 28 36 34 43 M10 56 70 68 86 M12 98 124 117 147 M1...

Page 60: ...snow ice or mud in these areas can cause to slip and fall Clean the boots of excess mud before getting in theroller Thoroughly wash all fittings caps plugs and the like with a nonflammable nontoxic cl...

Page 61: ...cleaner when operated in extremely dusty environments Connections and Ducts Check air cleaner and ducts for leaks before every shift during every shift and after every shift Make sure all connections...

Page 62: ...membrane Do not install elements that are unprotected This is a dust hazard Note Never attempt to clean a backup filter Change the backup filter whenever main filter replaced 4 Examine the new or new...

Page 63: ...ye glasses 1 Change the engine oil after 200 hours of operation 2 Remove the oil filler cap and oil drain plug Drain the oil into a suitable container 3 Reinstall the drain plug and tighten Hose and C...

Page 64: ...th battery fluid If contact occurs flush area immediately with water Battery fumes can ignite and explode Do not smoke when observing battery fluid level Note When disconnecting the battery always dis...

Page 65: ...t Figure 7 6 Battery Location A Battery location 1 Screw off the lockable tank cap 2 Fill diesel fuel to the lower edge of the fil ler pipe Check fuel tanks and fuel lines for possible leaks Because o...

Page 66: ...r cap Steam or fluid escaping from the radiator can burn Inhibitor contains alkali Avoid contact with skin and eyes Wear protective gloves and eye glases 1 Stand on the left side of the engine hood 2...

Page 67: ...ie lightly against the drums Asphalt remnants can accumulate on thescraper and affect the contact force Clean as required 1 Loosen the screws to adjust the contact pressure of the scraper blade agains...

Page 68: ...tenance 62 the water pump The sprinkler system should be drained if there is a risk of freezing Wear protective eye glases when working with compressed air Dismantle the blocked nozzle by hand Blow th...

Page 69: ...nt specifications if level is too low Note Dirt in the hydraulic system will lead to premature component failure A clean contaminant free system is extremely important for the roller to function prope...

Page 70: ...se nipples 3 Grease each nipple with five strokes of the hand operated grease gun Make sure that grease penetrates into the bearing If grease does not penetrate the bearings it may be necessary to rel...

Page 71: ...ghly wash all fittings caps plugs and the like with a nonflammable nontoxic cleaning solution before servicing to prevent dirt from entering while performing the service Note Protect all electrical co...

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Page 73: ......

Page 74: ...www dynapac com Plot no 01 Gat no 163 168 Alandi Markal road Village Fulgaon Taluka Haveli Dist Pune 412216 India...

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