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60707-101

DYNA SERIES

Starting Electric Motors - Electric motors require much more

current (amps) to start them than to  run them.  Some
motors, particularly low cost  split-phase  motors, are very
hard to start and require 5 to 7 times as much current to
start them as to run them.  Capacitor motors are easier to
start and usually require 2 to 4 times as much current to
start them as to run them.  Repulsion Induction motors are
the easiest to start and usually require 1 1/2 to 2 1/2 times
as much to start them as to run them.

Most fractional horsepower motors take about the same

amount of current to run them whether they are of
Repulsion-Induction (RI), Capacitor (Cap), or Split-Phase
(SP) type.  The chart below shows the approximate current
required to start and run various types and sizes of 120 volt
60 cycle electric motors under average load conditions.

RUNNING

STARTING AMPS

HP   AMPS

  SP

CAP

RI

1/6

 3.2

16 TO 22

 6 TO 13

 5 TO  8

1/4

 4.5

22 TO 32

 9 TO 18

 7 TO 12

1/3

 5.2

26 TO 35

10 TO 21

 8 TO 17

1/2

 7.2

NOT MADE

14 TO 29

11 TO 18

1

13.0 NOT MADE

26 TO 52

20 TO 33

The figures given above are for an average load such as a

blower or fan.  If the electric motor is connected to a hard
starting load such as an air compressor, it will require
more starting current.  If it is connected to a light load, or no
load such as a power saw, it will require less starting
current.  The exact requirement will also vary with the brand
or design of the motor.

Self-excited generators respond to severe overloading

differently than the power line.  When overloaded, the
engine is not able to supply enough power to bring the
electric motor up to operating speed. The generator
responds with high initial starting current, but the engine
speed drops sharply. The overload may stall the engine. If
allowed to operate at very low speeds, the electric motor
starting winding will burn out in a short time.  The generator
winding might also be damaged.

CAUTION: EQUIPMENT DAMAGE

RUNNING THE GENERATOR SET UNDER  THESE
CONDITIONS MAY RESULT IN DAMAGING THE
GENERATOR STATOR AS WELL AS THE MOTOR
WINDING.

Because the heavy surge of current required for starting

motors is required for only an instant, the generator will not
be damaged if it can bring the motor up to speed in a few
seconds of time.  If difficulty is experienced in starting
motors, turn all other electrical loads off and if possible
reduce the load on the electric motor.

UNPACKING

CAUTION:  EQUIPMENT DAMAGE

THIS UNIT HAS BEEN SHIPPED WITHOUT OIL.  Failure to
maintain the engine oil at the proper level will result in
serious engine dama
ge.

These portable units require large quantities of fresh air for

cooling of both the engine and the generator.  Fresh air is
drawn from both the engine end and the generator end
and is exhausted at the center of the unit.  For safety, long
life and adequate performance, these units should never
be run in small compartments without positive fresh air
flow.

RESTRICTED USES

DO NOT remove from the cradle assembly.  Removal of the

generator from the cradle assembly may cause
excessive vibration and damage to the engine generator
set.

DO NOT install and operate these portable generators in a

small compartment., i.e. generator compartment of
vehicles, motor homes or travel trailers.  These
compartments will not allow enough free flow fresh air to
reach the  engine generator set for cooling and will
cause the unit to overheat damaging both the engine and
the generator.  Small compartments will also develop hot
spots where there is very little air flow and may cause a
fire.

DO NOT attempt to operate at 50 cycles.  These units are

designed and governed to operate at 60 Cycles only.

UNIT CAPABILITIES

Generator Connections - The diagram below represents a

typical 4000 watt generator.  Receptacles A and B are the
two 120 Volt duplex receptacles. Up to 2000 watts at 120
volts (16.6 Amps) can be taken from the generator at
each of the receptacles. This generator produces 120
and 240 volt, 60 Hz (Hertz), AC (Alternating Current).
CAUTION: EQUIPMENT DAMAGE

CAUTION MUST BE EXERCISED TO PREVENT
OVERLOADING EITHER OF THE GENERATOR 120
VOLT OUTPUT CIRCUITS (A OR B).

Check the appliance or tool nameplates for the current and

voltage to insure compatibility.  Remember that power
taken from receptacle C reduces the power available at
both A and B.  Any remaining 120 volt loads should be
equally divided between A and B.  Failure to split the load
will cause permanent damage to the stator.  Although
circuit breakers are provided, damage due to overloading
constitutes abuse and will not be warranted.  Refer to the
generator nameplate for your unit's capabilities.

BASIC INFORMATION

Summary of Contents for DLC4500

Page 1: ...INSTALLATION OPERATION and MAINTENANCE INSTRUCTIONS PORTABLE GENERATORS DLC SERIES TFLC SERIES LLC SERIES LC SERIES ...

Page 2: ...roperlymaintained COPY YOUR MODEL AND SERIAL NUMBER HERE No other DYNA generator has the same serial number as yours It is important that you record the number and other vital information here If you should ever need to contact us on this unit it will help us to respond to your needsfaster MODEL______________________________________ SERIALNUMBER_____________________________ PURCHASEDATE___________...

Page 3: ...YES YES 4 5 GAL NO YES YES NO NO YES LLC5000H HONDA YES NO 4 5 GAL NO YES NO NO NO YES LLC6000 B S STD YES NO 4 5 GAL NO YES NO NO NO YES LLC6000H HONDA YES NO 4 5 GAL NO YES NO NO NO NO LLC6000HE HONDA YES NO 4 5 GAL NO YES YES NO NO NO LLC9000E B S VGD YES YES 4 5 GAL NO YES YES NO NO NO LLC9500HE HONDA YES YES 4 5 GAL NO YES YES NO NO NO LLC15000KE KOHLER YES YES 4 5 GAL NO YES YES NO NO NO DLC...

Page 4: ...of children c Do not smoke or use open flame near the generator set or fuel tank d Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate e Store fuel only in an approved container and only in a well ventilated area GUIDE TO PRODUCT SAFETY 3 DEADLY EXHAUST GAS Exhaust fumes from any gasoline engine contain carbon monoxide an invisible odorless ...

Page 5: ...n bring the motor up to speed in a few seconds of time If difficulty is experienced in starting motors turn all other electrical loads off and if possible reduce the load on the electric motor UNPACKING CAUTION EQUIPMENTDAMAGE THIS UNIT HAS BEEN SHIPPED WITHOUT OIL Failure to maintain the engine oil at the proper level will result in serious engine damage These portable units require large quantit...

Page 6: ...battery voltage will immediately increase about 0 5 volts showing that the battery is being When you unpack your new ENGINE GENERATOR be sure to remove all the information sheets and manuals from the carton 1 This power plant was in good order when shipped Inspect the power plant promptly after receiving it If damage is noted notify the transportation company immediately request proper procedures ...

Page 7: ...vernor but neither does it correct them The automatic idle control consists of a solid state module switch resistor and a transformer located in the generator control box and an electromagnet mounted on the engine near the throttle lever The automatic idle control is only offered as a factory installed feature It is not available for field installation With the automatic idle switch in the automat...

Page 8: ...uency CAUTION EQUIPMENT DAMAGE The output voltage should be checked to insure the generator is working properly prior to connecting a load to the generator Failure to do so could result in damage to equipment plugged into the unit and possible injury to the individual All engines have a tendency to slow down when a load is applied When the electrical load is connected to the generator the engine i...

Page 9: ...alk Many homes today are wired for at least 60 to 100 Amp entrance service much greater than the capacity of these portable generators Do not attempt to power a home with this portable generator This generator set is suitable for powering individual appliances or emergency lighting ENGINE CARE If major engine service or repair is required contact an authorized engine service center The manufacture...

Page 10: ...ce for the operator To disable the OILGARD remove the wire attached to the sensor unit mounted on the engine crankcase The wire should be insulated with a connector or tape Honda powered generators These engine generator sets come equipped standard with the Honda Oil Alert System The Oil Alert system is designed to prevent damage caused by an insufficient amount of oil in the crankcase Before the ...

Page 11: ...Page 9 60707 101 DYNA SERIES OPERATOR CARE AND MAINTENANCE ...

Page 12: ...prior to placing the unit in service The user shall assume all risks and liability in connection with determining the suitability of the unit for its particular use Neither the manufacturer nor the seller shall be liable for any injury loss or damage arising out of improper use or operation of this unit In no event is WINCO liable for incidental or consequential damages Some states do not allow li...

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