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DYNA SERIES 5/97

Page 6

60707-110

DANGER: PERSONAL INJURY

Do not use galvanized pipe in the fuel line runs. The
galvanized coating will become eroded and flake off,
causing possible obstruction or damage to the regulator
or fuel valve. The obstruction could cause  an
inoperative engine or an explosive fuel leak.

Size of pipe required for generators operating on natural gas/
LP gas.

Length of Fuel Line

    Fuel Line Size

  less than 25 feet

3/4 inch black pipe

  25 to 100 feet

 1 inch black pipe

  over 100 feet

  not  recommended

*allow an additional 3 feet for each standard elbow.  Do not
use ‘street ells’ (restrictive)

DANGER! - FIRE - PERSONAL INJURY -

Be careful when sealing gas joints. Excessive sealing
compound can be drawn into the solenoid, regulator or
carburetor causing an engine malfunction or dangerous
fuel leak.

FUEL PRESSURE

Correct fuel pressure cannot be stressed enough.  The most
common cause for inoperative systems is an inadequate or
incorrect fuel pressure.  Power and performance of the
engine is in direct relation to the correctness of the fuel
system.  Shown below is a block diagram of a typical L.P. or
N.G. installation.

Reference numbers 1 through 4 in the block diagrams above
are fuel lines supplied by customer.

Reference number 5 is already installed on your engine
generator set.

Remember that whichever fuel delivery system or type of
vapor fuel used, the fuel pressure at the demand regulator
installed on the engine generator must be between 4 and 6
oz. (7-11 inches of water column).  Any lower pressure and
the unit will starve for fuel under load.  Any higher and the unit
will ‘flood’ when attempting to start.

LP TANK SIZING

Once above the minimum acceptable size, the size of L.P.
tank used will generally depend on how long you want the
unit to run without refilling.  The tank sizes shown below are
the smallest recommended tank sizes based on the outside
temperature.  Keep in mind the colder it gets the slower L.P.
will vaporize.  This is the reason for the larger tanks at low
temperature.  Minimum sizing is not based on running time.

BASIC OPERATION

Temp

60 deg f.

30 deg f.

0 deg f.

-20 deg f.

DL6000TFE

40 gal

50 gal

125 gal

350 gal

DL9000TFE

70 gal

80 gal

200 gal

700 gal

CHANGING FUEL TYPES

These engine generator sets are designed to run on three
different  fuels; gasoline, natural gas or LP vapor.  They
may be easily changed from one fuel to another.

FROM GASOLINE TO LP/NG

1. With the engine running turn off the gasoline

fuel valve.

2. Run the engine until it runs out of fuel.
3. Remove the pipe plug from the demand

regulator.

4. Install locally approved flexible fuel line.
5. Connect the LP/NG vapor fuel line.
6. Turn on the vapor fuel.
7. Start the engine.
8. Apply the load to the generator.
9. Adjust the fuel mixture valve to smooth the

engine out.

Note:  Operating on LP/NG vapor fuel for an extended
period of time without liquid fuel in the carburetor may
damage the carburetor float, and the needle seat
assembly.  If you plan to convert back to gasoline, we
recommend the float and needle seat assembly be
removed from the carburetor. (Consult a local engine
supplier for assistance.)

FROM LP/NG TO GASOLINE

1. With the engine running turn off the LP/NG fuel

supply.

2. Run the engine until it runs out of fuel.
3. Remove the flexible fuel line from the demand

regulator.

4. Reinstall the pipe plug in the regulator. (use

thread sealant sparingly)

5. Check to be sure the gasoline fuel valve is off.
6. Fill the gasoline fuel tank.
7. Turn on the gasoline fuel valve.
8. Start the engine.
9. Adjust the load jet on the carburetor as

required to smooth the engine out.

Optional Dolly Kit

An optional dolly kit is available for this engine generator
set. The dolly kit comes with instructions and parts list.
After installing the dolly kit, file the instructions and parts list
in the back of this manual for future reference.

INITIAL START UP

Use the following checklist to verify the correct preparation
of the engine generator before starting.

Before Starting always Check:

1.  Engine oil, fill as required with correct grade and

quantity.

2.  Fuel level, fill as required with clean fresh fuel.

Summary of Contents for D3000

Page 1: ...INSTALLATION OPERATION and MAINTENANCE INSTRUCTIONS PORTABLE GENERATORS D3000 DL9000E DL5000H ...

Page 2: ...RE No other DYNA generator has the same serial number as yours It is important that you record the number and other vital information here If you should ever need to contact us on this unit it will help us to respond to your needsfaster MODEL______________________________________ SERIALNUMBER_____________________________ PURCHASEDATE_____________________________ DEALER_____________________________...

Page 3: ... D5500 B S GEN PRO NO NO 6 QT NO YES NO NO DL4500 B S STD YES NO 4 5 GAL NO YES NO NO DL4500E B S STD YES YES 4 5 GAL NO YES YES NO DL5000H HONDA YES NO 4 5 GAL NO YES NO NO DL6000 B S STD YES NO 4 5 GAL NO YES NO NO DL6000E B S STD YES YES 4 5 GAL NO YES YES NO DL6000H HONDA YES NO 4 5 GAL NO YES NO NO DL6000HE HONDA YES YES 4 5 GAL NO YES YES NO DL9000E B S VGD YES YES 4 5 GAL NO YES YES NO DL60...

Page 4: ...d other fuels always present a hazard of possible explosion and or fire a Do not refuel when the engine is running or hot Allow the engine to cool at least two minutes before refueling b Keep fuel containers out of reach of children c Do not smoke or use open flame near the generator set or fuel tank d Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are...

Page 5: ...l burn out in a short time The generator winding might also be damaged CAUTION EQUIPMENTDAMAGE RUNNING THE GENERATOR SET UNDER THESE CONDITIONS MAY RESULT IN DAMAGING THE GENERATOR STATOR AS WELL AS THE MOTOR WINDING Because the heavy surge of current required for starting motors is required for only an instant the generator will not be damaged if it can bring the motor up to speed in a few second...

Page 6: ...egative battery leads are accidentally shorted or are incorrectly connected to the battery the automatic resetting DC circuit breaker in the control panel will trip to protect the generator and the battery This breaker will reset automatically restoring the voltage UNPACKING CAUTION EQUIPMENTDAMAGE THIS UNIT HAS BEEN SHIPPED WITHOUT OIL Failure to maintain the engine oil at the proper level will r...

Page 7: ...er OPERATING LOCATION The engine generator models covered in this manual were designed for portable use DO NOT INSTALL OR OPERATE THESE UNITS INDOORS The unit should be stored in a dry location During a power outage move the unit outdoors to a flat dry location such as a driveway concrete pad or sidewalk for use We recommend installing the optional dolly kit or equivalent for ease of handling The ...

Page 8: ...ze This is the reason for the larger tanks at low temperature Minimum sizing is not based on running time BASIC OPERATION Temp 60 deg f 30 deg f 0 deg f 20 deg f DL6000TFE 40 gal 50 gal 125 gal 350 gal DL9000TFE 70 gal 80 gal 200 gal 700 gal CHANGINGFUELTYPES These engine generator sets are designed to run on three different fuels gasoline natural gas or LP vapor They may be easily changed from on...

Page 9: ... each minute Repeat if necessary 4 When the engine starts open the choke gradually 5 The engine should promptly come up to operating speed CAUTION EQUIPMENTDAMAGE Never permit the choke to remain on after the engine has run for a short time It is not necessary to choke the engine when it is warm Avoid over choking STARTING HINTS 1 Cold weather a Use the proper oil for the temperature expected b Us...

Page 10: ...LOAD Keep the generator load within the generator and receptacle nameplate rating Overloading may cause damage to the generator and or the loads Most electric tools and appliances will have the voltage and amperage requirements on their individual nameplates When in doubt consult the manufacturer or a local electrician The nameplate amperage rating for electric motors can be misleading See Startin...

Page 11: ...the unit up and to dry out any moisture that has accumulated in the windings If left this moisture can cause corrosion in the winding Frequent operation of the engine generator set will also insure that the set is operating properly should it be needed in an emergency 2 Generator Maintenance Any major generator service including the installation or replacement of parts should be performed only by ...

Page 12: ... placing the unit in service The user shall assume all risks and liability in connection with determining the suitability of the unit for its particular use Neither the manufacturer nor the seller shall be liable for any injury loss or damage arising out of improper use or operation of this unit In no event is WINCO liable for incidental or consequential damages Some states do not allow limitation...

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