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60707-110

DYNA SERIES 5/97

Check the appliance or tool nameplates for the current and
voltage to insure compatibility.  Remember that power taken
from receptacle C reduces the power available at both A and
B.  Any remaining 120 volt loads should be equally divided
between A and B.  Failure to split the load will cause
permanent damage to the stator.  Although circuit breakers
are provided, damage due to overloading constitutes abuse
and will not be warranted.  Refer to the generator nameplate
for your unit's capabilities.

Starting Electric Motors - Electric motors require much more
current (amps) to start them than to  run them.  Some motors,
particularly low cost split-phase  motors, are very hard to start
and require 5 to 7 times as much current to start them as to
run them.  Capacitor motors are easier to start and usually
require 2 to 4 times as much current to start them as to run
them.  Repulsion Induction motors are the easiest to start
and usually require 1 1/2 to 2 1/2 times as much to start them
as to run them.

Most fractional horsepower motors take about the same
amount of current to run them whether they are of Repulsion-
Induction (RI), Capacitor (Cap), or Split-Phase (SP) type.  The
chart below shows the approximate current required to start
and run various types and sizes of 120 volt 60 cycle electric
motors under average load conditions.

       RUNNING

    STARTING AMPS

   HP

   AMPS        SP

CAP

        RI

1/6

 3.2

16 TO 22

 6 TO 13

 5 TO  8

1/4

 4.5

22 TO 32

 9 TO 18

 7 TO 12

1/3

 5.2

26 TO 35

10 TO 21

 8 TO 17

1/2

 7.2

NOT MADE 14 TO 29

11 TO 18

1

13.0

NOT MADE 26 TO 52

20 TO 33

The figures given above are for an average load such as a
blower or fan.  If the electric motor is connected to a hard
starting load such as an air compressor, it will require more
starting current.  If it is connected to a light load, or no load
such as a power saw, it will require less starting current.  The
exact requirement will also vary with the brand or design of
the motor.

Self-excited generators respond to severe overloading
differently than the power line.  When overloaded, the engine
is not able to supply enough power to bring the electric motor
up to operating speed. The generator responds with high
initial starting current, but the engine speed drops sharply.
The overload may stall the engine. If allowed to operate at
very low speeds, the electric motor starting winding will burn
out in a short time.  The generator winding might also be
damaged.

CAUTION: EQUIPMENT DAMAGE

RUNNING THE GENERATOR SET UNDER  THESE
CONDITIONS MAY RESULT IN DAMAGING THE
GENERATOR STATOR AS WELL AS THE MOTOR
WINDING.

Because the heavy surge of current required for starting
motors is required for only an instant, the generator will not
be damaged if it can bring the motor up to speed in a few
seconds of time.  If difficulty is experienced in starting motors,
turn all other electrical loads off and if possible reduce the
load on the electric motor.

INTENDED USES

These engine generator sets have been designed primarily
for portable use.  Both 120 and 240 volt AC receptacles are
provided in the 'control panel' to plug in your loads (lights,
portable tools, and small appliances).  These units are
dual wound generators, therefore the 120 Volt loads must
be equally split with 1/2 of the rated capacity available on
each of the two 120 Volt circuits. See unit capabilities for
further explanation.

These portable units require large quantities of fresh air for
cooling of both the engine and the generator.  Fresh air is
drawn from both the engine end and the generator end and
is exhausted at the center of the unit.  For safety, long life
and adequate performance, these units should never be
run in small compartments without positive fresh air flow.

RESTRICTED USES

DO NOT remove from the cradle assembly.  Removal of the
generator from the cradle assembly may cause excessive
vibration and damage to the engine generator set.

DO NOT install and operate these portable generators in a
small compartment., i.e. generator compartment of
vehicles, motor homes or travel trailers.  These
compartments will not allow enough free flow fresh air to
reach the  engine generator set for cooling and will cause
the unit to overheat damaging both the engine and the
generator.  Small compartments will also develop hot
spots where there is very little air flow and may cause a fire.

DO NOT attempt to operate at 50 cycles.  These units are
designed and governed to operate at 60 Cycles only.

UNIT CAPABILITIES

Generator Connections - The diagram below represents a
typical 4000 watt generator.  Receptacles A and B are the
two 120 Volt duplex receptacles. Up to 2000 watts at 120
volts (16.6 Amps) can be taken from the generator at each
of the receptacles. This generator produces 120 and 240
volt, 60 Hz (Hertz), AC (Alternating Current).

CAUTION: EQUIPMENT DAMAGE

CAUTION MUST BE EXERCISED TO PREVENT
OVERLOADING EITHER OF THE GENERATORS
120  VOLT OUTPUT CIRCUITS (A OR B).

BASIC INFORMATION

Summary of Contents for D3000

Page 1: ...INSTALLATION OPERATION and MAINTENANCE INSTRUCTIONS PORTABLE GENERATORS D3000 DL9000E DL5000H ...

Page 2: ...RE No other DYNA generator has the same serial number as yours It is important that you record the number and other vital information here If you should ever need to contact us on this unit it will help us to respond to your needsfaster MODEL______________________________________ SERIALNUMBER_____________________________ PURCHASEDATE_____________________________ DEALER_____________________________...

Page 3: ... D5500 B S GEN PRO NO NO 6 QT NO YES NO NO DL4500 B S STD YES NO 4 5 GAL NO YES NO NO DL4500E B S STD YES YES 4 5 GAL NO YES YES NO DL5000H HONDA YES NO 4 5 GAL NO YES NO NO DL6000 B S STD YES NO 4 5 GAL NO YES NO NO DL6000E B S STD YES YES 4 5 GAL NO YES YES NO DL6000H HONDA YES NO 4 5 GAL NO YES NO NO DL6000HE HONDA YES YES 4 5 GAL NO YES YES NO DL9000E B S VGD YES YES 4 5 GAL NO YES YES NO DL60...

Page 4: ...d other fuels always present a hazard of possible explosion and or fire a Do not refuel when the engine is running or hot Allow the engine to cool at least two minutes before refueling b Keep fuel containers out of reach of children c Do not smoke or use open flame near the generator set or fuel tank d Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are...

Page 5: ...l burn out in a short time The generator winding might also be damaged CAUTION EQUIPMENTDAMAGE RUNNING THE GENERATOR SET UNDER THESE CONDITIONS MAY RESULT IN DAMAGING THE GENERATOR STATOR AS WELL AS THE MOTOR WINDING Because the heavy surge of current required for starting motors is required for only an instant the generator will not be damaged if it can bring the motor up to speed in a few second...

Page 6: ...egative battery leads are accidentally shorted or are incorrectly connected to the battery the automatic resetting DC circuit breaker in the control panel will trip to protect the generator and the battery This breaker will reset automatically restoring the voltage UNPACKING CAUTION EQUIPMENTDAMAGE THIS UNIT HAS BEEN SHIPPED WITHOUT OIL Failure to maintain the engine oil at the proper level will r...

Page 7: ...er OPERATING LOCATION The engine generator models covered in this manual were designed for portable use DO NOT INSTALL OR OPERATE THESE UNITS INDOORS The unit should be stored in a dry location During a power outage move the unit outdoors to a flat dry location such as a driveway concrete pad or sidewalk for use We recommend installing the optional dolly kit or equivalent for ease of handling The ...

Page 8: ...ze This is the reason for the larger tanks at low temperature Minimum sizing is not based on running time BASIC OPERATION Temp 60 deg f 30 deg f 0 deg f 20 deg f DL6000TFE 40 gal 50 gal 125 gal 350 gal DL9000TFE 70 gal 80 gal 200 gal 700 gal CHANGINGFUELTYPES These engine generator sets are designed to run on three different fuels gasoline natural gas or LP vapor They may be easily changed from on...

Page 9: ... each minute Repeat if necessary 4 When the engine starts open the choke gradually 5 The engine should promptly come up to operating speed CAUTION EQUIPMENTDAMAGE Never permit the choke to remain on after the engine has run for a short time It is not necessary to choke the engine when it is warm Avoid over choking STARTING HINTS 1 Cold weather a Use the proper oil for the temperature expected b Us...

Page 10: ...LOAD Keep the generator load within the generator and receptacle nameplate rating Overloading may cause damage to the generator and or the loads Most electric tools and appliances will have the voltage and amperage requirements on their individual nameplates When in doubt consult the manufacturer or a local electrician The nameplate amperage rating for electric motors can be misleading See Startin...

Page 11: ...the unit up and to dry out any moisture that has accumulated in the windings If left this moisture can cause corrosion in the winding Frequent operation of the engine generator set will also insure that the set is operating properly should it be needed in an emergency 2 Generator Maintenance Any major generator service including the installation or replacement of parts should be performed only by ...

Page 12: ... placing the unit in service The user shall assume all risks and liability in connection with determining the suitability of the unit for its particular use Neither the manufacturer nor the seller shall be liable for any injury loss or damage arising out of improper use or operation of this unit In no event is WINCO liable for incidental or consequential damages Some states do not allow limitation...

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