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DYNA SERIES 5/97

Page 4

60707-110

PREPARING THE UNIT

substance will clog the carburetor and will not burn
properly.  The use of a fuel additive, such as STA-BIL, or an
equivalent will minimize the formation of fuel gum deposits.
If a unit has been out of operation for an extended period of
time it is best to drain old fuel from the engine and replace
with fresh fuel before attempting to start.

BATTERY INSTALLATION

If you intend to use the power plant’s electric start system,
you will need to purchase  a battery to operate it.  Units
equipped with a recoil or rope start will operate
satisfactorily without a battery.  A twelve volt battery, group
U1 rated at 190 CCA or larger is recommended for this
electric start engine generator set.  Follow the battery
manufacturer's recommendations for servicing and
charging prior to use. .

CAUTION:  EQUIPMENT DAMAGE

These electric start engines are NEGATIVE GROUND.
Use extreme caution when connecting the battery.
Connect the NEGATIVE battery terminal to GROUND.

For your safety always connect the positive battery cable to
the “bat+” terminal first.  Then connect the negative battery
cable to the “bat-” terminal.  Make sure all connections are
clean and tight.  Reverse the sequence when
disconnecting, disconnect the negative cable first.  These
engines produce enough direct current to keep a battery
charged under normal operating conditions, but were not
intended to be used as a battery charger.

WARNING:  PERSONAL INJURY

Lead acid batteries produce explosive hydrogen gas
when charging.  Keep sparks, flames, and burning
cigarettes away from the battery.  Ventilate the area
when charging or using the battery in an enclosed
space.  Lead acid batteries contain sulfuric acid, which
causes severe burns.  If acid contacts eyes, skin or
clothing, flush well with water.  For contact with eyes, get
immediate medical attention.

BATTERY CHARGING

Units equipped with electric start have a small flywheel
charger built into the engine flywheel assembly for
recharging the starting battery.  This flywheel charger
generates a small AC current that passes through a diode
at the end of the charging lead to produce a DC charging
current of about 1 AMP.  This circuit is not designed to be
used as a battery charging circuit to recharge dead
batteries.

The D1750 is equipped a 10 AMP 12VDC charging circuit
which is designed to recharge dead batteries.  A set of
battery charging leads has been provided with the unit.
These battery charging leads consist of a 12V DC
connector lead wire and battery clip assemblies.  There is
a mating connector mounted in the receptacle panel on the
unit.  If the positive and negative battery leads are
accidentally shorted, or are incorrectly connected to the
battery, the automatic resetting DC circuit breaker in the
control panel will trip to protect the generator and the
battery.  This breaker will reset automatically, restoring the
voltage.

UNPACKING

CAUTION:  EQUIPMENT DAMAGE

THIS UNIT HAS BEEN SHIPPED WITHOUT OIL.  Failure
to maintain the engine oil at the proper level will result in
serious engine dama
ge.

When you unpack your new ENGINE GENERATOR be sure to
remove all the information sheets and manuals from the
carton.

1. This power plant was in good order when shipped.

Inspect the power plant promptly after receiving it.  If
damage is noted, notify the transportation company
immediately; request proper procedures for filing a
“concealed damage” claim.  Title to the equipment and
responsibility for filing a claim rests with you when a
generator is sent F.O.B. shipping point.  Only you can
legally file a claim.

2. Before proceeding with the preparation of your new

engine generator set for operation, take a couple of
minutes to insure that the unit you have received is the
correct model and review the specification pages in
this manual to insure that this unit fits your job
requirements.

3. After removing the engine generator from the carton

locate and remove the shipping strap attached to the
generator shock mount.  See attached tag for removal
instructions.

UNIT PREPARATION

Before your engine generator was shipped from our factory it
was fully checked for performance.  The generator was load
tested to its full capacity, and the voltage and frequency were
carefully checked and adjusted.

Lubrication

Before starting the engine, fill the crankcase to the proper
level with a good quality oil.  The recommended grade of oil
and quantity of oil required is listed in the engine operator's
manual.  The necessity of using the correct oil, and keeping
the crankcase full cannot be overemphasized.  Engine
failures resulting from inadequate or improper lubricant are
considered abuse and are not covered by the generator or the
engine manufacturer's warranty.

Gasoline Fuel

 When using gasoline always use a good grade of unleaded
fuel.  Leaded gasoline may be used if unleaded is not
available.  Gasoline containing alcohol, such as gasohol is
not recommended.  However, if gasoline with alcohol is used,
it must not contain more than 10 percent Ethanol and must
be removed from the engine during storage.  DO NOT use
gasoline containing methanol. Always insure that the fuel is
clean and free of all impurities.

WARNING: FIRE DANGER

Gasoline and its fumes are VERY explosive when proper
precautions are not taken.

Never use gasoline that has been stored for an extended
period of time as the fuel will lose it's volatile properties and
you will be left with only the varnish residue.  This varnish like

Summary of Contents for D3000

Page 1: ...INSTALLATION OPERATION and MAINTENANCE INSTRUCTIONS PORTABLE GENERATORS D3000 DL9000E DL5000H ...

Page 2: ...RE No other DYNA generator has the same serial number as yours It is important that you record the number and other vital information here If you should ever need to contact us on this unit it will help us to respond to your needsfaster MODEL______________________________________ SERIALNUMBER_____________________________ PURCHASEDATE_____________________________ DEALER_____________________________...

Page 3: ... D5500 B S GEN PRO NO NO 6 QT NO YES NO NO DL4500 B S STD YES NO 4 5 GAL NO YES NO NO DL4500E B S STD YES YES 4 5 GAL NO YES YES NO DL5000H HONDA YES NO 4 5 GAL NO YES NO NO DL6000 B S STD YES NO 4 5 GAL NO YES NO NO DL6000E B S STD YES YES 4 5 GAL NO YES YES NO DL6000H HONDA YES NO 4 5 GAL NO YES NO NO DL6000HE HONDA YES YES 4 5 GAL NO YES YES NO DL9000E B S VGD YES YES 4 5 GAL NO YES YES NO DL60...

Page 4: ...d other fuels always present a hazard of possible explosion and or fire a Do not refuel when the engine is running or hot Allow the engine to cool at least two minutes before refueling b Keep fuel containers out of reach of children c Do not smoke or use open flame near the generator set or fuel tank d Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are...

Page 5: ...l burn out in a short time The generator winding might also be damaged CAUTION EQUIPMENTDAMAGE RUNNING THE GENERATOR SET UNDER THESE CONDITIONS MAY RESULT IN DAMAGING THE GENERATOR STATOR AS WELL AS THE MOTOR WINDING Because the heavy surge of current required for starting motors is required for only an instant the generator will not be damaged if it can bring the motor up to speed in a few second...

Page 6: ...egative battery leads are accidentally shorted or are incorrectly connected to the battery the automatic resetting DC circuit breaker in the control panel will trip to protect the generator and the battery This breaker will reset automatically restoring the voltage UNPACKING CAUTION EQUIPMENTDAMAGE THIS UNIT HAS BEEN SHIPPED WITHOUT OIL Failure to maintain the engine oil at the proper level will r...

Page 7: ...er OPERATING LOCATION The engine generator models covered in this manual were designed for portable use DO NOT INSTALL OR OPERATE THESE UNITS INDOORS The unit should be stored in a dry location During a power outage move the unit outdoors to a flat dry location such as a driveway concrete pad or sidewalk for use We recommend installing the optional dolly kit or equivalent for ease of handling The ...

Page 8: ...ze This is the reason for the larger tanks at low temperature Minimum sizing is not based on running time BASIC OPERATION Temp 60 deg f 30 deg f 0 deg f 20 deg f DL6000TFE 40 gal 50 gal 125 gal 350 gal DL9000TFE 70 gal 80 gal 200 gal 700 gal CHANGINGFUELTYPES These engine generator sets are designed to run on three different fuels gasoline natural gas or LP vapor They may be easily changed from on...

Page 9: ... each minute Repeat if necessary 4 When the engine starts open the choke gradually 5 The engine should promptly come up to operating speed CAUTION EQUIPMENTDAMAGE Never permit the choke to remain on after the engine has run for a short time It is not necessary to choke the engine when it is warm Avoid over choking STARTING HINTS 1 Cold weather a Use the proper oil for the temperature expected b Us...

Page 10: ...LOAD Keep the generator load within the generator and receptacle nameplate rating Overloading may cause damage to the generator and or the loads Most electric tools and appliances will have the voltage and amperage requirements on their individual nameplates When in doubt consult the manufacturer or a local electrician The nameplate amperage rating for electric motors can be misleading See Startin...

Page 11: ...the unit up and to dry out any moisture that has accumulated in the windings If left this moisture can cause corrosion in the winding Frequent operation of the engine generator set will also insure that the set is operating properly should it be needed in an emergency 2 Generator Maintenance Any major generator service including the installation or replacement of parts should be performed only by ...

Page 12: ... placing the unit in service The user shall assume all risks and liability in connection with determining the suitability of the unit for its particular use Neither the manufacturer nor the seller shall be liable for any injury loss or damage arising out of improper use or operation of this unit In no event is WINCO liable for incidental or consequential damages Some states do not allow limitation...

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