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Dymax ZIP™ Shutter

For Use with Dymax EC & PC Flood Lamp Systems

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Instructions for Safe Use

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Setup and Operation

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Maintenance

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Ordering Spare Parts and Accessories

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Summary of Contents for ZIP

Page 1: ...Dymax ZIP Shutter For Use with Dymax EC PC Flood Lamp Systems Instructions for Safe Use Setup and Operation Maintenance Ordering Spare Parts and Accessories ...

Page 2: ... 100 in line inspection and increase throughput System designs enable stand alone configuration or integration into your existing assembly line Please note that most dispensing and curing system applications are unique Dymax does not warrant the fitness of the product for the intended application Any warranty applicable to the product its application and use is strictly limited to that contained i...

Page 3: ...ZIP Shutter 5 System Components 5 Assembly and Setup 6 Unpacking and Inspecting Your Shipment 6 Parts Included in the ZIP Shutter PN 37863 6 Assembly 7 Electrical Interconnect 9 Operation 9 Maintenance 10 Check and Adjust Curtain Drive Belt Tension 10 Curtain Assembly Replacement 11 Troubleshooting 12 Spare Parts and Accessories 12 Specifications 13 Specifications Clear Aperture 13 Definition of T...

Page 4: ...se a Dymax shutter without first reading and understanding the information in this user guide injury can result from exposure to high intensity light To reduce the risk of injury read and ensure you understand the information in this user guide before assembling and operating a Dymax shutter in a UV flood lamp system General Safety Considerations All users of Dymax equipment should read and unders...

Page 5: ... affects its lifetime With a Dymax shutter installed the flood lamp may stay on continuously Objects needing curing may be loaded and unloaded from underneath the shutter when it is closed without exposing parts or operators to UV light In addition control of curing times can be achieved by timed shutter operation Dymax flood lamp systems are used for a wide variety of applications where a relativ...

Page 6: ...clear aperture of 8 x 8 for use with a 2000 EC or PC lamp Reflector Cable Connection The power 24V to the ZIP Shutter comes directly from the flood lamp s power supply which is connected through this receptacle on top of the shutter s rear panel Belt Tension Adjustment Screw Used to tighten the curtain drive belt Assembly and Setup Unpacking and Inspecting Your Shipment When your shutter arrives i...

Page 7: ... Flood Lamp 1 Remove the Adapter Plate from the ZIP Shutter by removing the four 8 32 x screws Figure 3 Figure 4 Figure 3 ZIP Shutter Figure 4 Adapter Plate Removed 2 Install the Adapter Plate on the base of the 5000 EC PC Lamp Housing by removing the four 8 32 x screws and attaching the plate to the Lamp Housing with four new 8 32 x screws Figure 5 3 Install the Lamp Housing Assembly into the ZIP...

Page 8: ...er Figure 8 Adapter Plate Removed 2 Install the two Mounting Plates Figure 9 on the base of the 2000 EC PC Lamp Housing by removing the four 6 32 x screws and attaching the Mounting Plates to the Lamp Housing by reinstalling the screws Figure 10 3 Install the assembly into the Shutter and attach it with four 8 32 x screws Figure 9 Mounting Plates Figure 10 Bottom of Lamp Housing with Plates Instal...

Page 9: ... older Dymax Blue Series Flood Lamps please contact the Dymax Application Engineering or Equipment Group Operation 1 Have the ZIP Shutter in the closed position 2 Open the Access Door to the Workstation or DymaxLight Shield and place the object to be cured on the work surface preferably in line with the center of the Shutter NOTE The ZIP Shutter will close automatically if the Light Shield has an ...

Page 10: ...nnect the Lamp Reflector Housing from the external AC source 2 Remove the ZIP Shutter from the Flood Lamp Reflector Housing and place it on the bench bottom side up 3 Remove the screws that attach the ZIP Shutter s bottom panel 4 Very lightly press in the center of the Curtain Drive Belt with a finger the Belt should deflect no more than to 5 If deflection exceeds this value tighten the Curtain Dr...

Page 11: ...ont Limit Switch 8 4 Loosen the Belt 6 tension by unscrewing the rear screws 5 Remove the old Curtain 1 by removing the five screws 3 on the Roller 7 and loosening the two Side Screws 4 on the Clamp Bar 5 and slide curtain off Belts 6 6 Attach the new Curtain 1 to the Roller 7 and Roller Bar 2 with the 6 32 screw 3 previously removed from the Roller 7 Stretch the new Curtain 1 toward front of ZIP ...

Page 12: ...tter Verify the supply voltage being delivered to the shutter Test the voltage at pins 1 2 of the 8 pin connector 24 VDC Check and replace wiring If light source is operational and ZIP Shutter is not If a problem occurs within the light source consult manual The plug 38317 or 38318 is not installed in J5 of the reflector housing All functions of the ZIP Shutter operate properly Install the plug as...

Page 13: ...d by the Dymax EC or PC Power Supply Exposure Time Digital Setting From 1 to 99 Seconds 1 second increments Aperture 8 x 8 20 3 cm x 20 3 cm Operation Modes Timed Manual Accuracy Repeatability For settings below 30 seconds 1 second For settings above 30 seconds 2 seconds Dimensions 12 5 x 12 9 x 3 8 31 8 cm x 32 8 cm x 9 7 cm Weight 5 8 lbs 2 6 kg Figure 15 ZIP Shutter Dimensions ...

Page 14: ...ow of visible light energy is called luminance Luminance luminous flux energy of visible light incident per unit area and measured in Lx lux or Lumen cm2 Ultraviolet UV the invisible region of the spectrum just beyond the violet end of the visible region UV is divided into three spectral parts 1 Ultraviolet A UV A UV of long wavelength from within approximately 400 to 320 nm of the spectral band 4...

Page 15: ...esult in damage to the equipment IMPORTANT NOTE DYMAX CORPORATION RESERVES THE RIGHT TO INVALIDATE ANY WARRANTIES EXPRESSED OR IMPLIED DUE TO ANY REPAIRS PERFORMED OR ATTEMPTED ON DYMAX EQUIPMENT WITHOUT WRITTEN AUTHORIZATION FROM DYMAX THOSE CORRECTIVE ACTIONS LISTED ABOVE ARE LIMITED TO THIS AUTHORIZATION Index Adjust Curtain Drive Belt Tension 10 Assembly and Setup 6 Contact Information 4 Defin...

Page 16: ...equipment trial rental and leasing programs to assist in such testing and evaluations Data sheets are available for valve controllers or pressure pots upon request PN 37771 MAN010DA 4 16 2018 Dymax Corporation 1 860 482 1010 info dymax com www dymax com Dymax Oligomers Coatings 1 860 626 7006 info_oc dymax com www dymax oc com Dymax Asia H K Limited 852 2460 7038 dymaxasia dymax com www dymax com ...

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