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BlueWave

®

 50 Light-Curing Spot Lamp 

17 

DEFINITION OF TERMS 
 

Bulb 

- Light source generating ultraviolet, visible, and infrared radiant energy from burning matter stimulated by 

electrical power conditioned by a proper power supply which is an integral part of a Lamp. A light source is usually 
placed into a Reflector (of various geometry) to increase light source efficiency by collecting and directing radiant 
energy of selected spectra (for a given curing process). 

Intensity 

- A measure of light energy over the unit of surface area (usually surface at the specified working 

distance from the bottom of Reflector Housing) in W/cm

2

 or mW/cm

2

. For the UV portion of light, this measure is 

often called in literature “irradiance”, i.e. radiant energy arriving at a point on a surface per unit area. 

Brightness

, also known as Luminance - Description of energy in the visible region of the spectrum 

(approximately from 400 to 700 nm) and recorded in photometric units. “Intensity” (see below) of visible light 
energy is called Illuminance. 

Illuminance 

- Luminous flux (energy of visible light) incident per unit area, and measured in Lx (lux) or 

Lumen/cm

2

Ultraviolet (UV) 

- The invisible region of the spectrum just beyond the violet end of the visible region. Wavelength 

ranges in general from 1.0 to 400 nm. DYMAX

 

bulbs (burners) do not radiate energy in deep ultraviolet; there are 

very minute amounts below 220 nm and practically nothing can be sensed below 200 nm. This is due to the use 
of ozone-blocking quartz Bulb Envelope (See Ozone). 

1. 

Ultraviolet A (UV-A) -

 UV of long wavelength from within approximately 400 to 320 nm of the spectral band 

(4000 to 3200

) - predominately produced by DYMAX Flood Lamps. 

2. 

Ultraviolet B (UV-B) -

 UV of medium wavelength from within approximately 320 to 280 nm - DYMAX Flood 

Lamps produce some amount of their energy within this bandwidth. 

3. 

Ultraviolet C (UV-C) -

 UV of short wavelength below 280 nm (we say from 280 to 200 nm) 

– a large amount 

of this energy is present in the sunlight. 

4. 

Visible -

 Light that can be seen 400 to 700 nm. 

Dose 

- Irradiance integrated over time, or Irradiance (W/cm

)  x Time (s) = Dose (Joules/cm

2

).  Note: Watt is the 

power that gives rise to the production of energy at the rate of 1-joule (J) per second (s). 

Ozone 

- oxidizing agent (O

3

) produced by the action of Ultraviolet radiant energy (below 185 nm) or electrical 

corona discharge of oxygen on air. 

OSHA

 

1910.145: “Regulation of Accident prevention Signs and Tags” defines the following

 

headers as: 

WARNING - 

Used when there is a hazardous situation that has some probability of severe injury. 

CAUTION - 

Used to indicate a hazardous situation that may result in minor or moderate injury.

 

NOTICE - 

Used to convey a message related directly or indirectly to the safety of personnel, or protection of 

property.

 

OSHA

 

1910.145: “Regulation de la prevention d’accident Signes et Étiquettes” défin les têtes comme: 

AVERTISSEMENT 

est utilisser quand il ya un situation hasardeux qu’il avais de probalilité de se blesser 

sévère.  

PRE-CAUTION 

est user pour indiquer un situation hasardeux qu’il peut être en consequence en minueur ou 

modére blessure.  

ATTENTION 

- est user pour communiquer un message lié directement ou indirectement à la sécurité de 

personnel, ou protection de proprieté.  

Summary of Contents for BlueWave 50

Page 1: ...BlueWave 50 shown with single Lightguide BlueWave 50 UV Light Curing Spot Lamp System Operation Manual System Discontinued 2 15 2011 ...

Page 2: ...npacking and Inspection Page 4 Safety Page 5 General Page 8 Specifications Page 9 Installation and System Interconnect Page 10 Operation Page 12 Maintenance Page 14 Troubleshooting Page 15 Spare Parts List Page 16 Definition of Terms Page 17 Warranty Page 18 ...

Page 3: ...ndividual components Par conséquent nous vous encouragez a lire comprend et suivre tout sécurité et instructions d opération et conseillations rédiger dans cette et autre manuels etablir un lien avant de mettre en place et de faire marcher cette nouveau système de lampe de tache ou cettes composants individuel If you encounter a problem have any questions or would like to help us with your suggest...

Page 4: ...oxes for contents and record any serial numbers for further reference You may wish to retain the original shipping cartons in case you need to repackage any item for return If you observe or experience any problem with your equipment notify DYMAX Customer Support your authorized distributor or your DYMAX Representative immediately Figure 2 BlueWave 50 Unpacking Diagram NOTE Lamps are shipped with ...

Page 5: ...e touche quand l élément est en opération ACHTUNG Tragen Sie immer eine Sicherheitsbrille oder einen Gesichtsschutz wenn Sie nahe an der UV Lichtquelle arbeiten Die Rückseite des Gerätes emittiert gestreutes UV Licht WARNHINWEIS Bitte beachten Sie immer die Sicherheitshinweise ACHTUNG Gefahr eines Stromschlages bei geöffnetem Gehäuse ACHTUNG Gehäuse erwärmt sich während des Betriebs Vorsicht bei B...

Page 6: ...uhe BITTE BEACHTEN SIE Durch den installierten inneren Filter strahlt die BlueWave 200 UVA und sichtbares Licht aus Schauen Sie deshalb niemals direkt in die Lichtquelle wenn das Gerät angeschaltet ist DYMAX UV LIGHT CURING SYSTEM SAFETY CONSIDERATIONS DYMAX UV light curing technology has been used successfully for over 30 years The fast cure one component nature of our UV light curing technology ...

Page 7: ...ks UV light can be used as a shield to protect workers from stray UV light The following materials can be used to create simple shielding structures or blind corners Sheet Metal Aluminum steel stainless steel etc Sheet metal should be coated black or black anodized to minimize reflection of UV and visible light toward operators Rigid Plastic Film Transparent UV blocking plastics typically polycarb...

Page 8: ...on Bulb Reflector Assembly Internal Light Filter for extended Lightguide life Thermostatically Controlled Cooling Fans Lightguide Mount Bulb Status Indicator Light non resettable Hour Meter and Shutter system The Lightguide is separate and plugs into the Lightguide Holder WARNING Engage the Lightguide in the Lightguide Mount before the light is turned on and remove the Lightguide from the Lightgui...

Page 9: ... H 12 0 X 12 25 X 6 5 30 5cm X 31 1cm X 16 5cm 12 0 X 12 25 X 6 5 30 5cm X 31 1cm X 16 5cm Weight 21 lbs 9 5 kg 21 lbs 9 5 kg Wavelength Output Intensities Typical 320 390 nm 3 0 W cm 390 450 nm 3 5 W cm2 280 320 nm 1 W cm2 Measured with an EIT Spotcure Radiometer or Accu Cal 50 radiometer using a Lightguide Simulator and standard internal Cool Blue filter Operating the unit at less than rated inp...

Page 10: ...unt Figure 6 A hex wrench is provided with the BlueWave 50 for this purpose The setscrew should be tightened gently to prevent damaging the Lightguide IMPORTANT To ensure that proper output of the system is obtained be sure to completely insert the Lightguide into the Lightguide Mount prior to tightening the Setscrew Be sure to lightly tighten the Setscrew to ensure the Lightguide remains in place...

Page 11: ... Power Cord is unplugged from the rear of the unit 2 If the unit was previously running allow the Bulb to cool 10 15 minutes 3 Remove the top cover from the BlueWave 50 by loosening the four cover fasteners 4 Disconnect the Bulb Plug Figure 8 5 Loosen the two Thumbscrews and lift the Bulb Retaining Clip Figure 8 6 Remove the Bulb Reflector Assembly Figure 9 7 Install the new bulb by reversing step...

Page 12: ...Indicator Gate Input Indicator Key Protect Indicator Output Indicator Preset Value Set Value and Timing Operation Indicator A brief description of each display and location Power Indicator Displays PW in upper left corner of Timer Display Displayed when external power for operation is present Signal Input Indicator Displays SIG in upper left corner of Timer Display located to right of Power Indica...

Page 13: ... Receptacle located on the rear of the unit can be used to control the operation of the Shutter with a PLC 2 The simplest way is to disconnect the Footswitch from the Cable This frees up the Cable for use with a PLC 3 To use a PLC computer or similar control device with the BlueWave 50 the Control Device must be isolated Isolation can be achieved with use of a Relay Most PLC s provide Relay output...

Page 14: ... cleaned periodically to prevent dust buildup from affecting airflow through the unit Spare Fan Filters are provided with each unit and with replacement Bulbs The Fan Filters are washable and may be reused Remove the Fan Filter by removing the snap on cover from the rear of each grill Figure 13 Exhaust Fans with Fan Filters Removed Figure 14 Disassembled Fan Filter FUSE REPLACEMENT The unit has tw...

Page 15: ...eplace the Fuse if defective Low Output Intensity or Fails To Cure Adhesive In Allotted Time Bulb beyond useful life Use a Radiometer DYMAX ACCU CAL 50 or equivalent to measure output intensity Replace the Bulb reflector assembly if beyond useful life typical 2 000 hours Transmission loss in light guide too great Compare Lightguide output against new Lightguide or use the DYMAX Lightguide Simulato...

Page 16: ...Inlet 37178 PC Board Filter Footswitch Assembly 38791 Shutter 38544 Solenoid Assembly 38628 Switch Manual Timer 35384 Switch Power 36288 Timer Digital 36287 OPTIONS ACCESSORIES ITEM PART Case with Foam 38679 Liquid D Lightguide 5 mm X 1 Meter 5720 Liquid D Lightguide 5 mm X 1 5 Meter 5721 Liquid D Lightguide 8 mm X 1 Meter 5722 Liquid D Two Pole Lightguide 3 mm X 1 Meter 38476 Liquid D Three Pole ...

Page 17: ... 1 Ultraviolet A UV A UV of long wavelength from within approximately 400 to 320 nm of the spectral band 4000 to 3200 predominately produced by DYMAX Flood Lamps 2 Ultraviolet B UV B UV of medium wavelength from within approximately 320 to 280 nm DYMAX Flood Lamps produce some amount of their energy within this bandwidth 3 Ultraviolet C UV C UV of short wavelength below 280 nm we say from 280 to 2...

Page 18: ...ED TO THIS AUTHORIZATION DYMAX offers a one year warranty against defects in material and workmanship on all system components except the Bulb with proof of purchase date Unauthorized repair modification or improper use of equipment may void warranty The use of aftermarket replacement parts not supplied or approved by DYMAX Corporation will void any effective warranties and may result in damage to...

Page 19: ...BlueWave 50 Light Curing Spot Lamp 19 NOTES ...

Page 20: ...g equipment trial rental and leasing programs to assist in such testing and evaluation Data sheets are available for valve controllers or pressure pots upon request MAN017 PN 38907 12 03 2010 Dymax Corporation 1 860 482 1010 info dymax com www dymax com Dymax Oligomers Coatings 1 860 626 7006 info_oc dymax com www dymax oc com Dymax Asia H K Limited 852 2460 7038 dymaxasia dymax com www dymax com ...

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