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For maximum strength and safety, (and 

compliance with SAE Standard J1853) this 

winch should be mounted with three 3/8" or 

M10 bolts, washers, and lock washers.
Select a winch line with breaking strength 

at least 1-1/2 times the winch rating and a 

hook 1-1/2 times stronger than the line. If 

steel cable is selected, the optional reel with 

large hub may extend cable life. (The above 

combination meets SAE Standard J1853 for 

boat trailer winches).
Attach cable or rope by either method 

described in sketch. If nylon strap is used, it 

should have a loop sewn in one end and be 

attached using a 3/8" x 3" long bolt and locknut. Use a locknut, not a nut and 
lock washer. Insert bolt through slots in both reel side plates so that nut is 

on 

gear side. Tighten only until snug with bolt in bottom of slot next to reel 

hub.
To mount the winch, the top cover will need to be removed from the 

winch. To install cable or strap, the top cover and sides will need 

to be removed. See winch cover removal and assembly section for 

instructions.

WINCH MOUNTING AND

CABLE ATTACHMENT

CABLE ATTACHMENT METHODS

(IF CABLE IS USED)

3/8" or M10

Summary of Contents for DLx1200

Page 1: ...DLx PULLING WINCHES Dwg No 206430C 6 20 U S Patents 10640343 D867713 and D867714 Model DLx1200FC DLx1200 DLx1200FC DLx1500 DLx1500FC DLx1900 DLx1900FC DLx2300 DLx2300FC Dlx2600FC...

Page 2: ...when ratchet lever is in unlocked position with a load on the winch Otherwise handle will spin violently which could cause personal injury Check for proper ratchet operation on each use of the winch...

Page 3: ...or rope by either method described in sketch If nylon strap is used it should have a loop sewn in one end and be attached using a 3 8 x 3 long bolt and locknut Use a locknut not a nut and lock washer...

Page 4: ...urn handle in counterclockwise direction Do not lose control The winch can be converted to wind line on to the underside of the reel To do this carefully examine ratchet assembly and remove it from wi...

Page 5: ...eed shaft Make sure that handle clip engages with groove in drive shaft Wind line on winch reel by turning winch handle in counterclockwise direction with ratchet lever in down position The ratchet sh...

Page 6: ...ers and could result in personal injury or property damage WINCH MAINTENANCE Model Rated Drum Gear Handle Max Capacity Hub Ratio Length Mech Dia Adv DLx1200 1200 lb 544 kg 7 8 4 4 1 7 56 7 32 x 56 31...

Page 7: ...re removed pull the cover sides away from the winch to remove To reassemble the winch cover slide the two sides into place around the winch Use a 9 64 hex key to install the two socket head screws CAU...

Page 8: ...1 J Reel Spacer 204807 K Rope Clamp Kit Opt 5243506 Ref Description Part No L Ratchet Kit 5704556 M Reel DLx1200 304723 PL M Reel DLx1500 306278 N Strap 20 ft 5242607 Q Spacer Washer 404916 R Reel Cov...

Page 9: ...C Retaining Ring 205116 D Drive Shaft 304731 F Handle 9 1 2 Black 5703863 H Locknut 205270 J Reel Bolt 204804 K Spacer 204808 L Rope Clamp Kit Opt 5243506 M Ratchet Kit 5704754 Ref Description Part No...

Page 10: ...6 D Primary Shaft 306258 E Bushing 204012 F Handle 9 1 2 Black 5703863 G Intermediate Shaft 306259 H Locknut 205270 J Reel Bolt 205335 K Reel Spacer 204808 L Rope Clamp Kit Opt 5243506 Ref Description...

Page 11: ...shing 204009 C Retaining Ring 205116 D Primary Shaft 304726 E Bushing 204012 F Handle 9 1 2 Black 306322 BPL H Ratchet Kit 5704754 J Reel Bolt 204804 K Lock Nut 204803 Ref Description Part No L Reel S...

Page 12: ...cement is the purchaser s sole remedy under this or any other warranty on the product whether express or implied Dutton Lainson Company shall not be liable for any incidental or consequential damages...

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