background image

     WARNING

 READ INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL, 

   OPERATE OR SERVICE THIS WINCH. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN
   SERIOUS OR FATAL INJURY. RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.

•  This winch is built for multi-purpose hauling and pulling operations. It is 

not recommended for lifting applications. For lifting, use a self-locking 
winch. DLx winches are not to be used as hoists for lifting, supporting 
or transporting people or for loads over areas where people could be 
present.

•  

Respect this winch. High forces are created when using a winch, 
creating potential safety hazards. It should be operated and maintained 
in accordance with instructions. Never allow children or anyone who is 
not familiar with the operation of the winch to use it.

•  Maintain a firm grip on the winch handle at all times, and never release 

the handle when ratchet lever is in unlocked position with a load on the 
winch. Otherwise, handle will spin violently, which could cause personal 
injury.

•  Check for proper ratchet operation on each use of the winch. Do not use 

if damaged. Seek immediate repairs.

•  Never use the winch handle as a convenient handle for pulling or 

maneuvering the entire trailer or other equipment. Never pull on the 
winch handle against a locked ratchet.

•  Never exceed rated capacity. Excess load may cause premature failure 

and could result in serious personal injury. This winch is rated with 
three layers of line on the hub. Using more layers of line or a large hub 
increases the load on the winch.

•  Never apply load on winch with line fully extended. Keep at least three 

full turns of line on the reel.

•  Secure load properly. When winching operation is complete, do not 

depend on winch to support load.

•  Operate with hand power only. This winch should not be operated with a 

motor of any kind. If the winch cannot be cranked easily with one hand, 
it is probably over-loaded.

IMPORTANT SAFETY INFORMATION

Summary of Contents for DLx1200

Page 1: ...DLx PULLING WINCHES Dwg No 206430C 6 20 U S Patents 10640343 D867713 and D867714 Model DLx1200FC DLx1200 DLx1200FC DLx1500 DLx1500FC DLx1900 DLx1900FC DLx2300 DLx2300FC Dlx2600FC...

Page 2: ...when ratchet lever is in unlocked position with a load on the winch Otherwise handle will spin violently which could cause personal injury Check for proper ratchet operation on each use of the winch...

Page 3: ...or rope by either method described in sketch If nylon strap is used it should have a loop sewn in one end and be attached using a 3 8 x 3 long bolt and locknut Use a locknut not a nut and lock washer...

Page 4: ...urn handle in counterclockwise direction Do not lose control The winch can be converted to wind line on to the underside of the reel To do this carefully examine ratchet assembly and remove it from wi...

Page 5: ...eed shaft Make sure that handle clip engages with groove in drive shaft Wind line on winch reel by turning winch handle in counterclockwise direction with ratchet lever in down position The ratchet sh...

Page 6: ...ers and could result in personal injury or property damage WINCH MAINTENANCE Model Rated Drum Gear Handle Max Capacity Hub Ratio Length Mech Dia Adv DLx1200 1200 lb 544 kg 7 8 4 4 1 7 56 7 32 x 56 31...

Page 7: ...re removed pull the cover sides away from the winch to remove To reassemble the winch cover slide the two sides into place around the winch Use a 9 64 hex key to install the two socket head screws CAU...

Page 8: ...1 J Reel Spacer 204807 K Rope Clamp Kit Opt 5243506 Ref Description Part No L Ratchet Kit 5704556 M Reel DLx1200 304723 PL M Reel DLx1500 306278 N Strap 20 ft 5242607 Q Spacer Washer 404916 R Reel Cov...

Page 9: ...C Retaining Ring 205116 D Drive Shaft 304731 F Handle 9 1 2 Black 5703863 H Locknut 205270 J Reel Bolt 204804 K Spacer 204808 L Rope Clamp Kit Opt 5243506 M Ratchet Kit 5704754 Ref Description Part No...

Page 10: ...6 D Primary Shaft 306258 E Bushing 204012 F Handle 9 1 2 Black 5703863 G Intermediate Shaft 306259 H Locknut 205270 J Reel Bolt 205335 K Reel Spacer 204808 L Rope Clamp Kit Opt 5243506 Ref Description...

Page 11: ...shing 204009 C Retaining Ring 205116 D Primary Shaft 304726 E Bushing 204012 F Handle 9 1 2 Black 306322 BPL H Ratchet Kit 5704754 J Reel Bolt 204804 K Lock Nut 204803 Ref Description Part No L Reel S...

Page 12: ...cement is the purchaser s sole remedy under this or any other warranty on the product whether express or implied Dutton Lainson Company shall not be liable for any incidental or consequential damages...

Reviews: