Dutton-Lainson DLx1200 Manual Download

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The cover comes off the winch in three pieces. To remove the top cover, loosen

and remove the top phillips screws in the front of the cover with a screwdriver.

Pull up on the front of the top cover and rotate the top away from the winch.

Once the locking tabs are disengaged from the sides, pull the cover straight

back to remove.
To remove the cover sides, use a 9/64 hex key to remove the two socket head

screws in the bottom front and back on the winch side. Once the screws are

removed, pull the cover sides away from the winch to remove.
To reassemble the winch cover, slide the two sides into place around the winch.

Use a 9/64 hex key to install the two socket head screws.

CAUTION: Tighten cover screws by hand only. Over-tightening could

make top cover difficult to install or damage winch cover.

With the sides in place and bolts installed, place the tabs on the back of the top

cover around the bolt on the back of the winch. Rotate the top cover back onto

the winch and press on the middle of the top until the locking tabs snap into

the cover sides. Install the phillips screws in the front of the cover and tighten.

WINCH COVER REMOVAL

AND ASSEMBLY

Summary of Contents for DLx1200

Page 1: ...DLx PULLING WINCHES Dwg No 206430C 6 20 U S Patents 10640343 D867713 and D867714 Model DLx1200FC DLx1200 DLx1200FC DLx1500 DLx1500FC DLx1900 DLx1900FC DLx2300 DLx2300FC Dlx2600FC...

Page 2: ...when ratchet lever is in unlocked position with a load on the winch Otherwise handle will spin violently which could cause personal injury Check for proper ratchet operation on each use of the winch...

Page 3: ...or rope by either method described in sketch If nylon strap is used it should have a loop sewn in one end and be attached using a 3 8 x 3 long bolt and locknut Use a locknut not a nut and lock washer...

Page 4: ...urn handle in counterclockwise direction Do not lose control The winch can be converted to wind line on to the underside of the reel To do this carefully examine ratchet assembly and remove it from wi...

Page 5: ...eed shaft Make sure that handle clip engages with groove in drive shaft Wind line on winch reel by turning winch handle in counterclockwise direction with ratchet lever in down position The ratchet sh...

Page 6: ...ers and could result in personal injury or property damage WINCH MAINTENANCE Model Rated Drum Gear Handle Max Capacity Hub Ratio Length Mech Dia Adv DLx1200 1200 lb 544 kg 7 8 4 4 1 7 56 7 32 x 56 31...

Page 7: ...re removed pull the cover sides away from the winch to remove To reassemble the winch cover slide the two sides into place around the winch Use a 9 64 hex key to install the two socket head screws CAU...

Page 8: ...1 J Reel Spacer 204807 K Rope Clamp Kit Opt 5243506 Ref Description Part No L Ratchet Kit 5704556 M Reel DLx1200 304723 PL M Reel DLx1500 306278 N Strap 20 ft 5242607 Q Spacer Washer 404916 R Reel Cov...

Page 9: ...C Retaining Ring 205116 D Drive Shaft 304731 F Handle 9 1 2 Black 5703863 H Locknut 205270 J Reel Bolt 204804 K Spacer 204808 L Rope Clamp Kit Opt 5243506 M Ratchet Kit 5704754 Ref Description Part No...

Page 10: ...6 D Primary Shaft 306258 E Bushing 204012 F Handle 9 1 2 Black 5703863 G Intermediate Shaft 306259 H Locknut 205270 J Reel Bolt 205335 K Reel Spacer 204808 L Rope Clamp Kit Opt 5243506 Ref Description...

Page 11: ...shing 204009 C Retaining Ring 205116 D Primary Shaft 304726 E Bushing 204012 F Handle 9 1 2 Black 306322 BPL H Ratchet Kit 5704754 J Reel Bolt 204804 K Lock Nut 204803 Ref Description Part No L Reel S...

Page 12: ...cement is the purchaser s sole remedy under this or any other warranty on the product whether express or implied Dutton Lainson Company shall not be liable for any incidental or consequential damages...