Ramsey Electronics WILDCAT 130K User Manual Download

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OPERATING, SERVICE AND
MAINTENANCE MANUAL

WILDCAT SERIES 130,000 LB

INDUSTRIAL

WINCH

CAUTION:

READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLATION AND OPERATION OF

WINCH. SEE WARNINGS

Summary of Contents for WILDCAT 130K

Page 1: ...OPERATING SERVICE AND MAINTENANCE MANUAL WILDCAT SERIES 130 000 LB INDUSTRIALWINCH CAUTION READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLATION AND OPERATION OF WINCH SEE WARNINGS...

Page 2: ...NTS 2 CABLE INSTALLATION 3 CLUTCH OPERATION 4 WINCH OPERATION 4 MAINTENANCE 4 LUBRICATION TABLE 5 TROUBLE SHOOTING GUIDE 5 INSTRUCTIONS FOR DISASSEMBLY 6 CARRIER DISASSEMBLY AND ASSEMBLY 14 HOSE HOOKU...

Page 3: ...BLE CABLE CAPACITY LOW SPEED HIGH SPEED LINE PULL LINE SPEED LINE PULL LINE SPEED Ft m Lb Kg fpm mpm Lb Kg fpm mpm 1 50 15 130000 58960 16 4 8 60000 27210 34 10 3 2 110 33 106300 48210 19 5 8 49000 22...

Page 4: ...m flow rate Motor has 2 1 12 SAE straight thread o ring ports Note A motor spool open center directional control valve is required for brake operation PORT 3 COUNTER BALANCE SPEED SELECTOR BLOCK BRAKE...

Page 5: ...e and bend into the track on drum flange Secure using supplied u bolt 73 and 2 nuts 3 Carefully run the winch in the reel in direction Keeping tension on end of cable spool all the cable onto the cabl...

Page 6: ...r the job is done you can unspool and rewind for a neat lay of the cable MAINTENANCE Adhering to the following maintenance schedule will keep your winch in top condition and performing as it should wi...

Page 7: ...c motor worn out 1 Check flow rate Refer to HYDRAULIC SYSTEMS performance chart on page 2 2 Replace motor CABLE DRUM WILL NOT FREESPOOL 1 Clutch not disengaged 1 Check operation Refer to Clutch Operat...

Page 8: ...le on page 5 adding 16 oz at 52 and the remaining at 64 64 52 52 63 63 4 Remove 2 nuts 408b from air cylinder 408a Air cylinder may now be removed If needed mounting bracket 401 may be removed by remo...

Page 9: ...t in the brake housing 7 Remove piston 13 including o rings and backup rings 56 57 58 and 59 by using a momentary puff of compressed air into the brake port located on top of the end bearing Capture t...

Page 10: ...emove snap ring 67 and sun gear 18 11 The planetary carrier assembly 2 may now be removed along with 2 spacers 24 12 Remove second snap ring 67 and intermediate sun gear 17 13 Planetary carrier assemb...

Page 11: ...a hoist or boom this ring gear is heavy Remove 8 bolts 37 leaving the top most bolt for last Remove the final bolt while supporting ring gear Set ring gear aside Remove the o ring 61 15 Remove the ou...

Page 12: ...he clutch cylinder support bracket 9 can be removed by removing the four bolts 35 and nuts 41 attaching it to the mounting angles 18 Remove the clutch yoke 29 by removing center pivot bolt 34 and nut...

Page 13: ...um 16 with a nylon strap or chain and hoist Lift on the drum to tension the strap Remove 6 bolts 39 and 6 nuts 42 attaching the end bearing to the mounting angles 7 and 8 The motor end bearing 20 will...

Page 14: ...m the drum assembly 22 If required spacer 27 can be removed from output carrier assembly 23 The drum 14 is now supported only by the nylon strap and maybe removed as needed 24 Remove drum driver 11 by...

Page 15: ...earing 21 from mounting angles 7 and 8 first remove 4 bolts 40 and 4 nuts 42 from each angle Shaft oil seal 66 and end bearing bushing 31 can be removed and replaced at this time if necessary 21 31 66...

Page 16: ...ot touching the opposite side of the input carrier 106 2 Tap carrier pin 103 to remove it from the input carrier 106 3 Slide the planet gear 101and the 2 thrust washers 102 from the carrier 106 Bearin...

Page 17: ...her 102 on top of gear 101 Insert carrier pin 103 into carrier 106 aligning roll pin 104 with the matching hole on the carrier 106 4 Insert a thrust washer between gear 101 and carrier 106 Completely...

Page 18: ...opposite side of the output carrier 201 2 Tap carrier pin 204 to remove it from the output carrier 201 3 Slide the planet gear 201and the 2 thrust washers 202 from the carrier 206 Bearings 205 may the...

Page 19: ...er 203 on top of gear 202 Insert carrier pin 204 into carrier 201 6 Turn output carrier 201 on its side so that the gear 202 is on top 7 Insert a thrust washer between gear 202 and output carrier 201...

Page 20: ...put carrier 301 7 Tap carrier pin 306 to remove it from the output carrier 301 8 Slide the planet gear 302 and the 2 thrust washers 308 from the carrier assembly 301 Bearings 304 may then be removed 9...

Page 21: ...top of gear 302 Partially insert planet pin 306 into carrier 301 4 Insert a thrust washer between gear 302 and carrier 301 Completely insert planet pin 306 into carrier 301 using care to align the ro...

Page 22: ...20 NOTES...

Page 23: ...21 HOSE HOOKUP 45 72 70 72 44 48 45 49 71 46 47 72 47 45...

Page 24: ...AKE 2 ITEM 74 CONTAINS FASTENERS FOR BRAKE VALVE 73 41 63 35 7 8 38 38 34 41 64 52 40 39 35 42 51 51 1 1 42 29 35 39 40 23 10 31 26 68 11 65 32 42 42 20 9 41 6 66 31 21 28 67 26 3 19 61 22 37 4 17 24...

Page 25: ...2254 DRUM 53 1 458177 MOTOR 17 1 334226 GEAR INTERMEDIATE SUN 54 1 462063 O RING 2 165 18 1 334227 GEAR INPUT SUN 55 1 462081 O RING 2 159 19 1 334232 GEAR OUTPUT SUN 56 1 462082 O RING 2 358 20 1 338...

Page 26: ...ION 401 1 408422 MOUNTING BRACKET 402 2 418067 NUT 1 2 20NF HEX JAM 403 2 418223 WASHER 1 2 USS FLAT 404 3 424005 COTTER PIN 1 8 DIA X 1 LG 405 1 424027 CLEVIS PIN 1 2 SHAFT DIA X 1 1 2 LG 406 2 42420...

Page 27: ...3 66 93 0 27 25 692 2 24 75 628 7 6 00 152 4 BAND BRAKE ENGAGE PORT 1 4 NPT FITTING SIZE CONNECT TO BAND BRAKE VALVE 100 PSI AIR PRESSURE MINIMUM CLUTCH DIS ENGAGE PORT 1 8 NPT FITTING SIZE CONNECT T...

Page 28: ...ubject to the warranties of their respective manufacturers This warranty does not obligate RAMSEY WINCH to bear the cost of labor or transportation charges in connection with the replacement or repair...

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