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Dutchess JN, General Safety, Installation, Instruction &?Parts Manual, Page: 1 / 39

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Dutchess JN General Safety, Installation, Instruction &?Parts Manual Download Page 1

Model JN

Semi-Automatic Dough Divider/Rounder

Expandable Pocket Design

General Safety, Installation, 

Instruction & Parts Manual

NSF, USDA, UL Listed

4 Machines in 1 Capability

36, 18, 9 & 6-Part Divisions

1-ounce up to 26-ounces each piece

“Dutchess . . . Proven Leadership through Research & Development”

SINCE1886

Summary of Contents for JN

Page 1: ...pandable Pocket Design General Safety Installation Instruction Parts Manual NSF USDA UL Listed 4 Machines in 1 Capability 36 18 9 6 Part Divisions 1 ounce up to 26 ounces each piece Dutchess Proven Le...

Page 2: ...Head Removal 5 7 Head Replacement 7 Head Cleaning 8 9 Machine Cleaning 9 Maintenance 9 10 Lubrication 10 11 Troubleshooting 11 12 Dough Scaling Charts English Metric 13 14 Assembly Drawing Parts List...

Page 3: ...ices or guards removed or disconnected 3 DO NOT start the machine until all other personnel have been warned and have moved clear of the machine 4 Remove any tools and other foreign objects from the a...

Page 4: ...ment MUST be checked at regular intervals 5 There may be circumstances where Trouble Shooting on live equipment may be required Under such conditions special precautions must be taken such as but not...

Page 5: ...5 68 kg 18 Part C4 436 0051 39 lb 14 56 kg 9 Part C4 436 0049 34 lb 12 7 kg 6 Part C4 436 0055 32 lb 11 94 kg Dough Pallets Pallet Part Number Pallet Part Number 36 Part C4 150 0003 9 Part C4 150 0001...

Page 6: ...are located inside the lower base of the machine Remove through the rear opening 5 Remove the 4 lag bolts one in each inside corner of the base 6 Using proper equipment lift machine from packing skid...

Page 7: ...ll head see instructions on pages 5 7 OPERATING INSTRUCTIONS CAUTION Machine must be fully assembled before starting or operating Please refer to Fig 3 Page 4 for operation 1 Refer to dough weight cha...

Page 8: ...h balls approximate rounding time required 5 15 seconds 8 When sufficient rotations have taken place return the rounding lever No 7 to its idle position Raise the handle No 1 to its uppermost position...

Page 9: ...the same manner as described on Page 3 Item 5 After pressing and dividing dough pull Rounding Lever No 7 forward slightly just enough to start the Crankplate motion then return the Rounding Lever to...

Page 10: ...ust ment To remove crankplate see instructions on page 10 Item 7 Loosen lock nut and turn set screw counter clockwise to allow drive slide to come back to center Tighten lock nut If drive slide is com...

Page 11: ...h no interference to its uppermost position 5 Remove ring Fig 8 No 1 from machine set ring aside on work bench Do not drop or bump ring as this can cause nicks or other damage to ring 6 Loosen the two...

Page 12: ...on 3 Rotate the head assembly Fig 15 No 1 turn clockwise Alignment pin at front of trip plate Fig 15 No 2 will engage in hole in head assembly No 1 Figure 15 4 Raise handle to its uppermost position 5...

Page 13: ...5 7 and place on table Remove divider from head assembly by removing the screws with a flat blade screwdriver through the holes in the upper plate Fig 17 Next lift head by the handles The divider wil...

Page 14: ...oil to a clean soft cloth and wipe these moving parts see Lubrication on pages 10 11 Figure 23 Reassemble the components 1 Place the trip lever in slot on shaft then install shoulder bolt and tighten...

Page 15: ...n the center of the plug must be pried out then insert the bolt provided 1 4 20 x3 4 Hex Hd Capscrew with your warranty packet into the plug and turn clockwise until the plug can be removed After remo...

Page 16: ...ff switch Push downward on the switch then turn the machine back on b Switch faulty Replace switch c No incoming power Check circuit breaker of fuses incoming power 3 Lift arm loose Reposition and tig...

Page 17: ...ction of Dough Ball Usually caused by over or under rounding Normal rounding time 5 15 seconds Pocket height set too high or too low Raise or lower as needed Rounding Action Will Not Stop Rounding lev...

Page 18: ...10 oz 4 lb 8 oz 2 oz 6 lb 3 oz 11 oz 5 lb 1 oz 2 1 4 oz 6 lb 12 oz 12 oz 5 lb 10 oz 2 1 2 oz 7 lb 5 oz 13 oz 6 lb 3 oz 2 3 4 oz 7 lb 14 oz 14 oz 8 lb 7 oz 15 oz 9 lb 1lb 9 lb 9 oz 1 lb 1 oz 10 lb 2 o...

Page 19: ...gh Each roll in Grams in Grams in Grams in Grams 1080 30 2070 230 1260 35 2250 250 1440 40 2520 280 1800 50 2790 310 2160 60 3060 340 2340 65 3330 370 2700 75 3555 395 2880 80 3825 425 3660 85 4082 45...

Page 20: ...BASE ASSEMBLY DRAWING 15...

Page 21: ...er A4 045 0006 56 1 Knob Ball P4 939 0004 57 1 Lift Arm Shaft A4 053 0007 58 1 Hex Jam Nut 45 E 60 87 8 Flat Hd Ph Mach Screw 22 E 0308 88 1 Thrust Washer Crank Plate A4 020 0015 89 2 Bearing P4 903 0...

Page 22: ...YOKE ASSEMBLY DRAWING 17 154...

Page 23: ...B4 091 0122 P 156 2 Bushing P4 909 0002 157 2 Bushing Spindle Top A4 024 0030 163 2 Skt Set Screw Knurled Cup Point 32 Y 0805 165 1 Stop Collar Fixed Pocket B4 022 0008 172 2 Swing Link A4 044 0007 1...

Page 24: ...g Ram Pin Ends A4 139 0024 170 2 Bushing Ram P4 909 0020 171 1 Skt Set Screw 29 Y 0603 185 1 Sq Hd Set Screw 30 E 0810 186 1 Hex Jam Nut 45 E 08 187 1 Shrink Tubing P4 921 0035 188 1 Plug Set Screw A4...

Page 25: ...rd Coated B4 147 0031 P 39 1 Bearing Crank Plate P4 903 0020 40 2 Cam Follower P4 903 0018 41 1 Cam Follower Eccentric P4 903 0019 42 4 Spring Lock Washer 63 E 07 43 4 Hex Nut 41 E 57 47 4 Crank Plate...

Page 26: ...otted Shoulder Screw 83 E 0301 115 1 Slotted Shoulder Screw 83 E 0804 117 2 Trip Plate Knob Sub Assembly A4 436 0043 118 1 Knob P4 939 0036 119 1 Locating Pin P4 935 0129 TRIP SPRING SUB ASSEMBLY DRAW...

Page 27: ...100 0001 38 4 Intl Tooth Lock Washer 64 H 04 39 2 Intl Tooth Lock Washer 64 H 05 MOTOR BASE SUB ASSEMBLY PARTS Item Qty Description Part Number 60 1 Motor Base B4 030 0005 65 1 Motor Pin A4 066 0008 6...

Page 28: ...DRIVE SUB ASSEMBLY DRAWING 23...

Page 29: ...nnecting Link A4 044 0012 13 2 Bushing P4 909 0005 14 1 Push Rod A4 064 0006 15 2 Threaded Pin A4 033 0022 16 2 Slide Rod A4 064 0007 17 2 Socket Set Screw 29 Y 0404 18 2 Spring Drive Slide A4 082 000...

Page 30: ...oke P4 909 0017 123 2 Ring Arm B4 091 0125 124 2 Bushing Ring Yoke A4 024 0048 125 2 Flat Hd Socket Cap Screw 13 E 0510 127 2 Bushing Ring Lever P4 909 0021 128 1 Ring Lever B4 045 0030 129 1 Drive Pi...

Page 31: ...r 64 H 05 34 4 Flat Washer 61 E 05 40 1 Motor Standard Electrical 208 240v 60hz 3ph P4 923 0004 Call for Part Number of other electrical 50 1 Sheave 60 HZ P4 951 0004 Sheave 50 HZ P4 951 0009 52 2 V B...

Page 32: ...llips Mach Screw 22 E 0405 11 1 Plug Plate 36 18 Part B4 147 0063 P 12 36 Stems for Plug A4 054 0004 13 4 Inside Plug 36 Part A4 139 0015 14 12 Intermediate Plug 36 Part A4 139 0016 15 20 Outside Plug...

Page 33: ...llips Mach Screw 22 E 0405 10 1 Plug Plate 36 18 Part B4 147 0063 P 11 36 Stems for Plug A4 054 0004 12 2 Inside Plug 18 Part A4 139 0012 13 6 Intermediate Plug 18 Part A4 139 0013 14 10 Outside Plug...

Page 34: ...109 0006 6 2 Flat Head Phillips Mach Screw 22 E 0405 7 1 Plug Plate 9 Part B4 147 0059 P 8 28 Stems for Plug A4 054 0004 9 1 Inside Plug 9 Part A4 139 0018 10 8 Outside Plug 9 Part A4 139 0019 11 28 H...

Page 35: ...109 0006 6 2 Flat Head Phillips Mach Screw 22 E 0405 7 1 Plug Plate 6 Part B4 147 0067 P 8 19 Stems for Plug A4 054 0004 9 1 Inside Plug 6 Part A4 139 0020 10 5 Outside Plug 6 Part A4 139 0021 11 19 H...

Page 36: ...3 PHASE ELECTRICAL SCHEMATIC To be connected to 208 240V 60HZ 3 Phase 10 Amp Supply or 460V 60 HZ 3 Phase 6 Amp Supply IF PROTECTED BY FUSES USE TIME DELAY TYPE CIRCUIT MUST BE PROTECTED 31...

Page 37: ...Supply IF PROTECTED BY FUSES USE TIME DELAY TYPE CIRCUIT MUST BE PROTECTED To be connected to 240V 60HZ 1 Phase 10 Amp Supply IF PROTECTED BY FUSES USE TIME DELAY TYPE CIRCUIT MUST BE PROTECTED 32 SWI...

Page 38: ...SAFETY LABELS GOOD SAFETY PRACTICE DICTATES LABELING PROPERLY IF YOU REQUIRE MORE LABELS THE FOLLOWING ARE AVAILABLE FOR PURCHASE AT A NOMINAL PRICE 33...

Page 39: ...purchased the highest quality most dependable divider rounder available anywhere in the world For solutions to product quality and results just give us a call and our professional Customer Service sta...

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