Dustbane POWER CLEAN 1000 XT Operation Manual Download Page 3

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MACHINE DATA LOG/OVERVIEW

Dustbane Products Limited

For the name and address of your dealer contact: Windsor Industries

YOUR DEALER

Name:
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___________________________

Address:
_______________________________________________________________________
________________________

MODEL

_______________________________________

DATE OF PURCHASE __________________________

SERIAL NUMBER ______________________________

SALES REPRESENTATIVE # _____________________

DEALER NAME ________________________________

OPERATIONS GUIDE NUMBER ___________________

PUBLISHED

______________________________________
___

Summary of Contents for POWER CLEAN 1000 XT

Page 1: ...OPERATION MANUAL POWER CLEAN 1000 POWER CLEAN 1000 CARPET EXTRACTOR Item Code 19381 Edition 11 02 14 Photo updated on 2014 11 ...

Page 2: ...The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF column refers to the reference number on the parts illustration PART NO column lists the part number for the part QTY column lists the quantity of the part used in that area of the machine DESCRIPTION column is a brief description of the part SER...

Page 3: ...____ Address _______________________________________________________________________ ________________________ MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE NUMBER ___________________ PUBLISHED _____________...

Page 4: ...r vapors This machine is suitable for commercial use for example in hotels schools hospitals factories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel During operation attention shall be paid to other persons especially children When leaving unattended secure against unintentional movement The machine shall only be operated b...

Page 5: ...operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator or the equipment Read this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to tra...

Page 6: ... that is properly installed and grounded in accordance with all local codes and ordinances This appliance is for use on a nominal 120 volt circuit and has a grounded plug that looks like the plug in Fig A A temporary adaptor that looks like the adaptor in Fig C may be used to connect this plug to a 2 pole receptacle as shown in Fig B if a properly grounded outlet is not available The temporary ada...

Page 7: ...Operations 3 5 Operating Machine 3 6 Cleaning Procedures 3 8 Accessory Tool Usage 3 10 MAINTENANCE Periodic Maintenance 4 1 Daily Regular Maintenance 4 1 Vacuum Motor Replacement 4 2 Solution Pump Replacement 4 2 Belt Replacement 4 3 Machine Troubleshooting 4 4 Wiring Diagram 4 5 GROUP PARTS LIST Frame Group 5 1 Brush Group 5 3 Pump Group 5 5 Brush Group Type 2 5 3 2 Vacuum Shoe Group 5 7 Control ...

Page 8: ...diaphragm style internal bypass SOLUTION CAPACITY 10 gallons 37 8 ltr RECOVERY CAPACITY 10 gallons 37 8 ltr BRUSH SPEED 1000 rpm GENERAL DIMENSIONS WEIGHT Vacuum shoe 20 51 cm cast aluminum with spring loaded down pressure WHEELS 2 10 dia 25 cm wheels by 2 WEIGHT 94 lbs 43 kg LENGTH 33 84 cm HEIGHT 44 112 cm WIDTH 21 53 cm SOLUTION SPRAY 2 quick change jets POWER CABLE 50 12 7 m 14 gauge 21 53cm 3...

Page 9: ...activates electro valve to dispense solution to floor through jets Intermittent off and continuous settings 6 Vacuum Motor Switch Turns on vacuum motor 7 Brush Motor Circuit Breaker 6 amp Breaker protecting brush motor 8 Vacuum Motor Circuit Breaker 15 amp Breaker protecting vacuum motor 9 Recovery Dump Hose Facilitates draining dirty cleaning solution 10 Solution Dump Hose Facilitates draining ex...

Page 10: ... cleaning tool vacuum hoses 3 Brush Height Adjustment Used to regulate brush height from storage position to various carpet heights 4 Recovery Tank Used to collect dirty cleaning solution 5 Solution Tank Used to hold cleaning solution 6 Recovery Tank Dome 7 Vacuum Shoe 8 Brush Housing 9 Front Lifting Handle 10 Cleaning Solution Filter 11 Solution Tank Fill Hose 4 5 6 7 8 3 2 1 10 9 11 3 3 ...

Page 11: ...CONTROLS COMPONENT LOCATIONS Dustbane Products Limited 2 1 3 4 5 6 6 1 Solution Intake Cover 2 Vacuum Intake Cover 3 Float Shut Off 4 Clean Out Opening 5 Pour Spout 6 Lift Handle 3 4 ...

Page 12: ...ICALS Suitable Chemicals Non Compatible Chemicals Alkalis Aldehydes Detergents Aromatic Hydrocarbons Hydroxides SP Butyls Soaps Carbon Tetrachloride Vinegar Clorox Chlorinated Bleaches Chlorinated Hydrocarbons Lysol Methyl Ethel Ketone MEK Perchorethylene perc Phenolics Trichlorethylene D Limonen STEP 1 STEP 2 STEP 3 STEP 4 FILL 140 F 60 C RECOVERY TANK SOLUTION TANK Product Trademark Names Remove...

Page 13: ...g Note For good operation the brush must skim the carpet If circuit breaker trips raise brush to prevent damage to motor or carpet Plug cord into grounded outlet Note Be sure dome is seated on recovery tank and float shut off is installed correctly STEP 1 STEP 2 STEP 3 STEP 4 CORRECT INCORRECT 1 8in 3mm PUMP VACUUM ON ON Turn on both Vacuum and Pump motor switches ON I 3 6 ...

Page 14: ...mittent or continuous switch setting to turn on brush and start solution spray The intermittent setting requires the operator to hold the switch in the on position with the thumb and is typically used in small areas where short cleaning passes are made The continuous setting allows the operator to set the switch in the on position with one touch and is typically used in large areas where long clea...

Page 15: ...n observe the vacuum intake cover Large amounts of water or foam entering the vacuum system can damage the vacuum motor If you notice either condition shut down the machine immediately Empty recovery tank and or add defoamer to recovery tank STEP 2 STEP 3 STEP 4 Start at wall closest to power outlet Pull straight back without pushing down on handle STEP 1 1ft 30cm OFF Release intermittent setting ...

Page 16: ... hose with cold water to clean out the recovery tank Also drain solution tank after each use STEP 7 STEP 8 After cleaning turn off all controls return brush to storage position and carefully unplug machine STEP 6 STEP 5 Use right side of machine for cleaning against walls RECOVER Y DRAIN SOLUTION DRAIN PUMP VACUUM OFF OFF 3 9 ...

Page 17: ...ing STEP 3 STEP 4 STEP 1 STEP 2 Use only one of the following acceptable accessory tools CST DH SW SW PRO 39504 Pull back collar and insert over machine mounted fitting then release collar to lock into place PUMP VACUUM ON ON OFF Turn on Pump and Vacuum Switch Note Be sure intermittent continuous switch is in center off position and brush is in storage position 3 10 ...

Page 18: ...e 1 Empty unused cleaning solution from the solution tank 2 Inspect and clean filter screen in solution tank 3 Flush pumping system with 4 or 7 liters of clean hot water 4 After each use rinse tank with fresh water Periodically inspect the recovery tank and decontaminate if necessary using a Hospital Grade Virucide or a 1 10 bleach to water solution Waste water should be disposed of properly 5 Che...

Page 19: ...of the frame 4 Remove solution hoses from fittings in pump 5 Remove the 2 screws that fasten the pump to the frame 6 Reverse process to install pump WARNING The green ground wire must be attached for safe operation See wiring diagram Note When replacing carbon vac motor brushes loosen wire terminal BEFORE removing screws on bracket Important These brushes wear quicker as the length shortens due to...

Page 20: ...and tilt tank back to expose the inside of the frame 4 Loosen the 4 screws that hold the brush motor in place and slide motor forward to release tension in belt 5 Remove the 2 screws that fasten the vacuum shoe links p n 05016 to the brush housing 6 Remove the 3 screws that fasten the side plate p n 62759 to the brush housing to remove belt NOTE All components associated with driving the brush wil...

Page 21: ...WIRING DIAGRAM Dustbane Products Limited HARNESS 41351 4 4 ...

Page 22: ...FRAME GROUP Dustbane Products Limited 16 27 2 8 29 20 22 15 C SEE PG 5 9 5 10 11 28 7 13 14 24 26 9 4 25 1 SEE PG 5 13 3 21 23 12 A B 19 18 30 17 6 31 5 1 ...

Page 23: ...66282 6 PLUG HOLE 375 BLK 14 3 66288 2 PLUG 9 16 OD BLK NYLON 15 3 70643 2 SCR 1 4 20 X 3 8 PPHMS 16 3 70066 2 SCR 10 32 X 3 4 PPHMS 17 3 70697 1 SCR 1 4 20 X 1 25 PPHMS SS 18 3 87013 2 WASHER 1 4 ID X 5 8 OD SS 19 3 87025 2 WASHER 1 4 LOCK EXT STAR SS 20 3 87018 2 WASHER 10 X 9 16 OD 21 3 70074 2 SET SCR 10 32 X 1 4 KCP 22 3 73197 1 STRAIN RELIEF 90 DEGREE 23 3 57105 3 NUT 1 4 20 HEX W STAR WASHE...

Page 24: ...BRUSH GROUP Dustbane Products Limited 31 25 29 30 18 38 39 16 30 34 3 9 2 25 17 20 37 26 24 11 8 15 3 26 19 6 21 35 28 29 25 17 5 23 14 30 22 4 27 1 16 7 10 12 13 25 40 41 32 33 36 5 3 ...

Page 25: ...H PLT 18 3 62758 1 PLATE BRUSH HOUSING RH 19 3 62759 1 PLATE BRUSH HOUSING LH 20 3 62762 2 PLATE AXLE RETAINER 21 3 64098 1 PULLEY 2 2 OD 6GR MICRO V 22 3 66192 1 PIN ROLL 1 4 X 1 25L 23 3 67411 1 ROLLER 1 9 DIA X 10 5 LG 24 3 70043 2 SCR 10 32 X 5 8 PFHMS 25 3 70088 8 SCR 10 32 X 1 2 PPHMS SS DL 26 3 70177 7 SCR 10 32 X 1 2 FHMS SS 27 3 70232 2 SCR 10 32 X 3 8 FHMS SS 28 3 70497 2 SCR 10 24 X 1 2...

Page 26: ...5 31 25 29 30 18 38 39 16 30 34 44 36 33 17 20 37 26 24 11 8 15 3 26 19 6 21 35 28 29 25 17 32 23 14 30 22 4 27 1 16 7 10 12 13 25 40 41 42 43 45 47 25 9 3 2 46 5 BRUSH GROUP TYPE 2 5 3 2 Dustbane Products Limited ...

Page 27: ...6430 3 67411 1 ROLLER 1 9 DIA X 10 5 LG 24 86006510 3 70043 2 SCR 10 32 X 5 8 PFHMS 25 86006590 3 70088 6 SCR 10 32 X 1 2 PPHMS SS DL 26 86006650 3 70177 7 SCR 10 32 X 1 2 FHMS SS 27 86006700 3 70232 2 SCR 10 32 X 3 8 FHMS SS 28 86275530 3 70497 2 SCR 10 24 X 1 2 SHCS 29 86010640 3 87016 4 WASHER 10 LOCK EXT STAR SS 30 86010650 3 87018 6 WASHER 10 X 9 16 OD 31 86007030 3 70675 4 SCR 1 4 20 X 5 8 T...

Page 28: ...PUMP GROUP Dustbane Products Limited 26 28 26 19 24 27 11 15 25 20 18 1 23 4 8 3 6 D SEE PG 5 13 5 17 7 16 21 10 16 20 14 13 17 2 12 9 22 5 5 ...

Page 29: ... 11 3 70011 2 SCR 1 4 20 X 5 8 HHCS SS 12 3 34355 1 FITTING 1 4 TUBE Y QC 13 3 78419 1 TEE 3 8 MPT X 3 8 TUBE QC 14 3 84160 1 VALVE ASM SOLENOID 15 3 87191 2 WASHER 1 4 IDX1 0OD FLAT SS 16 3 87018 4 WASHER 10 X 9 16 OD 17 3 87192 2 WASHER 7 16 X 3 4 X 19RUBBER 18 3 56014 1 NIPPLE 1 4 CLOSE 19 3 56012 1 NIPPLE 1 4 FPT QD 20 3 31076 2 ELBOW 1 4 MPT X 3 8 TUBE QC 21 3 70051 2 SCR 8 32 X 1 2 PPHMS SS ...

Page 30: ...VACUUM SHOE GROUP Dustbane Products Limited 4 7 11 3 10 7 5 6 11 8 2 1 12 9 5 7 ...

Page 31: ...245 4 NUT 1 4 20 HEX NYLOCK SS 4 3 70351 2 SCR 10 32 X 3 8 HHTR W STAR 5 3 70360 4 SCR 1 4 20 X 75 PPHMS PHIL 6 3 70390 4 SCR 1 4 20 X 1 FHCS PLTD 7 3 73958 8 SPACER 3 8ODX 058WX 2814 CRS 8 3 85040 1 VAC SHOE 18 9 3 73955 2 SPRING EXT 38D X2 75L X 055W 10 3 87013 4 WASHER 1 4 ID X 5 8 OD SS 11 3 87074 8 WASHER WAVE 3 8ID X3 4D X 125 12 3 35171 1 GASKET ACCESSORY PORT 5 8 ...

Page 32: ...CONTROL PANEL GROUP Dustbane Products Limited 7 3 10 9 6 2 17 15 5 1 11 21 20 12 13 16 SEE PG 5 1 1 8 8 C 14 19 4 5 9 ...

Page 33: ... 2 NPT CONDUIT 10 3 57104 3 NUT 10 32 W STAR WASHER PLTD 11 3 57116 2 NUT 6 32 W STAR WASHER PLTD 12 3 70235 2 SCR 6 32 X 1 0 PH BLK NYLON 13 3 70386 1 SCR 10 32 X 1 0 PPHMS 14 3 72126 1 SWITCH DPDT 3 POSITION ROCKER 15 3 72130 2 SWITCH SPST 2 POSITION ROCKER 16 3 73505 2 STRAIN RELIEF 1 2 NPT TRUMPET 17 3 87100 2 WASHER 3 8 ID INT LOCK THIN 18 3 500226 1 LABEL CIRCUIT BREAKER BRUSH 19 3 500225 1 ...

Page 34: ...HANDLE GROUP Dustbane Products Limited 1 10 22 11 7 17 9 8 2 18 5 20 14 3 13 12 4 19 21 15 16 6 5 11 ...

Page 35: ... 1 KNOB 5 16 18 4 PRONG 9 3 51039 1 LEVER HANDLE CLAMP 10 3 51313 2 LINK HANDLE ADJ 11 3 57113 2 NUT 5 16 18 HEX NYLOCK 12 3 61374 1 CONTROL PANEL 13 3 66068 1 PIN ROLL 1 8 X 5 8 L 14 3 67073 1 ROD HANDLE LOCK 15 3 67147 1 RING 2 DIA SPLIT 16 3 70249 4 SCR 1 4 20 X 1 25 HHCS PLTD 17 3 70351 1 SCR 10 32 X 3 8 HHTR W STAR 18 3 70626 7 SCR 10x3 4 PPHST HI LO BLK 19 3 73169 1 STRAIN RELIEF CORD HOOK 2...

Page 36: ...SOLUTION TANK GROUP Dustbane Products Limited 24 1 SEE PG 5 1 B 9 29 28 17 31 2 25 30 SEE PG 5 1 A 7 20 11 7 15 10 12 6 3 4 27 16 18 2 26 8 22 14 SEE PG 5 5 27 16 23 21 D 5 18 19 13 16 5 13 ...

Page 37: ...OR ASM 13 3 70525 6 SCR 10 X 1 0 PPHST TYPE B 14 3 75399 1 TANK SOLUTION 15 3 85038 1 VENT COOLING AIR LRG 16 3 87018 11 WASHER 10 X 9 16 OD 17 3 73864 1 STRAINER 3 8 IN NPT 60 MESH 18 3 87013 5 WASHER 1 4 ID X 5 8 OD SS 19 3 70085 3 SCR 1 4 20 X 1 2 PPHMS SS DL 20 3 20092 1 CLAMP 3 5 WORM GEAR 21 3 35236 1 GASKET TANK L F 22 3 35237 1 GASKET TANK L R 23 3 35238 1 GASKET TANK RH 24 3 40027 1 HOSEB...

Page 38: ...RECOVERY TANK GROUP Dustbane Products Limited 5 8 7 4 E 2 6 12 9 E 14 12 15 16 10 1 3 11 17 5 15 ...

Page 39: ...816 2 COVER REC TANK 5 3 28060 1 DOME 6 3 34351 1 FLOAT SHUT OFF 7 3 35230 1 GASKET DOME 8 3 35232 2 GASKET PORT COVER 9 3 39353 1 HOSE 1 5 X 12 0 DRAIN 10 3 40019 1 HOSEBARB 1 5 DOUBLE MCHD 11 3 66227 1 PLUG DRAIN HOSE 12 3 70114 7 SCR 10 X 3 4 PPHST TYPE B 13 3 75398 1 TANK RECOVERY 14 3 140133 1 BRKT RECOVERY HOSE MTG 15 3 27417 1 CORD 99807 1 8 X 12 16 3 500009 1 LABEL WARNING 17 3 28061 1 DOM...

Page 40: ...ODY 3 44067 JET MINI PROMAX 8003 3 44072 PUMP ASM 3 65183 VALVE ASM SOLENOID 3 84160 GASKET ACCESSORY PORT 3 35171 BREAKER 15A 250VAC 50VDC 3 14700 BREAKER 6A VDE CIRCUIT 3 14832 SWITCH SPST 2 POSITION ROCKER 3 72130 SWITCH DPDT3 POSITION ROCKER 3 72162 VAC MOTOR ASM 3 53789 STRAINER 3 8 IN NPT 60 MESH 3 73864 DOME ASM 3 28061 FLOAT SHUT OFF 3 34351 PLUG DRAIN HOSE 3 66227 NOTES 5 17 ...

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