Duruxx DRX2 Operator'S Manual Download | Manualshive

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your weight to the uphill side of the DRX2. Never attempt to turn the DRX2 around
on any hill until you have mastered the turning technique described further in this
Operator’s Guide on level ground. Avoid crossing the side of a steep hill if possible.

★

Always use proper procedures if you stall or roll backwards when clim bing a hill.

To avoid stalling, use proper gear and maintain a steady speed when climbing a hill.
If you stall or roll backwards, follow the special procedure for braking described
further in this Operator’s Guide. Dismount on the uphill side or to a side if pointed
straight uphill. Turn the DRX2 around and remount, following the procedure
described further in this Operator’s Guide.

★

Always check for obstacles before operating in a new area. Never attempt to

operate over large obstacles, such as large rocks or fallen trees. Always follow
proper procedures when operating over obstacles as described further in this
Operator’s Guide.

★

Always be careful when skidding or sliding. Learn to safely control skidding or

sliding by practicing at low speeds and on level, smooth terrain. On extremely
slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the
chance of skidding out of control.

★

Never operate a DRX2 in fast flowing water or in water deeper than that specified

further in this Operator’s Guide. Remember that wet brakes may have reduced
stopping ability. Test your brakes after leaving water. If necessary, apply them
several times for friction to dry out the pads.

★

Always be sure there are no obstacle

s or people behind you when you operate

DRX2.

★

When it is safe to proceed in reverse, go slowly.

★

Always use the size and type tires specified further in th

is Operator’s Guide.

★

Never m odify a

DRX2 through improper installation or use of accessories.

★

Never exceed the stated load lim its for a

DRX2. Cargo should be properly

distributed and securely attached. Reduce speed and follow instructions in this
Operator’s Guide for carrying cargo or pulling a trailer. Allow greater distance for
braking.

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Summary of Contents for DRX2

Page 1: ......

Page 2: ...n and components system descriptions contained in this document are correct at the time of publication Duruxx however maintains a policy of continuous improvement of its products without imposing upon itself any obligation to install them on products previously manufactured Due to late changes some differences between the manufactured product and the descriptions and or specifications in this Oper...

Page 3: ... Carrying Loads 38 Working With Your DRX2 38 Recreational Driving 38 Environment 39 Design Limitation 39 Off Highway Operation 39 General Operating and Safety Precautions 40 Uphill Driving 40 Downhill Driving 40 Side Hilling 40 Drop Offs 41 Driving Techniques 41 LOCATION OF THE IMPORTANT LABELS 44 VEHICLE INFORMATION 48 CONTROLS INSTRUMENTS EQUIPMENTS 50 LIQUIDS 57 PRE OPERATION CHECK 60 MAINTENAN...

Page 4: ...ON Denotes an instruction which if not followed could severely damage vehicle components NOTE Indicates supplementary information needed to fully complete an instruction Although the mere reading of such information does not eliminate the hazard the understanding and application of the information will promote the correct use of the DRX2 To fully appreciate the pleasures enjoyment and excitement o...

Page 5: ...the areas Driving conditions vary from place to place Each is subject to weather conditions which may radically change from time to time and from season to season Driving in the sand beach is different than driving on snow or through forests or marshes Each location may require a greater degree of awareness and skill Always proceed with caution Please do not take any unnecessary risks that could l...

Page 6: ...5 Safety Information ...

Page 7: ...he inspection and maintenance procedures and schedules described further in this Operator s Guide Always keep hands on the steering wheel of the DRX2 during operation Always go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating theDRX2 Never operate on excessively rough slippery or loose terrain until youhave learned and p...

Page 8: ...bed further in this Operator s Guide Always be careful when skidding or sliding Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding out of control Never operate a DRX2 in fast flowing water or in water deeper than that specified further...

Page 9: ... how to operate the DRX2 properly in different situations and on different types of terrain HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the certified training course of Duruxx They should then regularly practice the skills learned in the course and the operating techniques described further in this Operator s Guide For more information about the training course co...

Page 10: ... not have the skills abilities or judgment needed to operate the DRX2 safely and may be involved in a serious accident HOW TO AVOID THE HAZARD No one under 16 should operate a Duruxx DRX2 WARNING POTENTIAL HAZARD Carrying TWO passengers ONLY included two passengers in the DRX2 WHAT CAN HAPPEN Greatly reduces your ability of balance and control this DRX2 Could cause an accident resulting in harm to...

Page 11: ...nt of an accident Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident Operating without protective clothing increases your chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved helmet that fits properly You should also wear Eye protection goggles or face shield Gloves Boo...

Page 12: ... alcohol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this DRX2 ...

Page 13: ...xcessive speeds WHAT CAN HAPPEN Increases your chances of losing control of the DRX2 which can result in an accident HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain visibility and operating conditions and your experience ...

Page 14: ...AL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Do not try to show off ...

Page 15: ...ting condition Always follow the inspection and maintenance procedures and schedules described further in this Operator s Guide POTENTIAL HAZARD Driving on frozen waterways WHAT CAN HAPPEN Severe injury or death can result if the vehicle and or operator break through the ice HOW TO AVOID THE HAZARD Never drive this vehicle on a frozen surface before you are sure the ice is thick enough and sound e...

Page 16: ...operation WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the DRX2 could cause you to lose your control and could injure you or cause an accident HOW TO AVOID THE HAZARD Always keep both hands and both feet on the place where they should be during operation ...

Page 17: ...AN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the DRX2 overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the DRX2 ...

Page 18: ... Could cause loss of traction or vehicle control which could result in an accident including an overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control the DRX2 on such terrain Always be especially cautious on these kinds of terrain ...

Page 19: ...2 could go out of control causing a collision or overturn HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Operator s Guide Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speed ...

Page 20: ... WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the DRX2 on hills too steep for the DRX2 or for your abilities Practice on smaller hills before attempting larger hills ...

Page 21: ...further in this Operator s Guide Always check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes The DRX2 could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the o...

Page 22: ...going down hills as described further in this Operator s Guide NOTE A special technique is required when braking as you go down a hill Always check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle which would cause the vehicle to lean sharply to one side Go straight down the hill where possible ...

Page 23: ...l until you have mastered the turning technique as described further in this Operator s Guide on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing the side of a hill Always follow proper procedures as described further in this Operator s Guide Avoid hills with excessively slippery or loose surfaces Shift your weight to the uphil...

Page 24: ...in steady speed when climbing a hill If you lose all forward speed Apply the brakes Lock parking brake after you are stopped If you begin rolling backwards Keep weight uphill Apply the brakes gradually When fully stopped lock parking brake Dismount on uphill side or to a side if pointed straight uphill Turn the DRX2 around and remount following the procedure described further in this Operator s Gu...

Page 25: ... or a collision Could cause the DRX2 to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Never attempt to drive over large obstacles such as large rocks or fallen trees When you go over obstacles always follow proper procedures as described further in this Operator s Guide ...

Page 26: ...in traction unexpectedly which may cause the DRX2 to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control ...

Page 27: ...OID THE HAZARD Never operate this DRX2 in fast flowing water or in water deeper than that specified further in this Operator s Guide Check water depth and current before you attempt to cross any water Water should not go above chassis Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply those several times to let friction dry out the pa...

Page 28: ...ng in reverse WHAT CAN HAPPEN You could hit an obstacle or person behind you resulting in serious injury HOW TO AVOID THE HAZARD When you select reverse gear make sure there are no obstacles or people behind you When it is safe to proceed go slowly ...

Page 29: ...s on this DRX2 or operation of this DRX2 with improper or uneven tire pressure may cause loss of control and increases the risk of an accident HOW TO AVOID THE HAZARD Always use tires of specified the size and type further in this Operator s Guide for this vehicle Always maintain proper tire pressure as described further in this Operator s Guide ...

Page 30: ...ch in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify this DRX2 through improper installation or use of accessories All parts and accessories added to this vehicle should be genuine Duruxx or equivalent components designed for use on this DRX2 and should be installed and used according to instructions If you have questions consult an authorized Duruxx DRX2 dealer ...

Page 31: ...ich could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this DRX2 Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater distance for braking Always follow the instructions in this Operator s Guide for carrying cargo or pulling a trailer ...

Page 32: ...OTENTIAL HAZARD Transporting inflammable or dangerous material can lead to explosions WHAT CAN HAPPEN This can cause serious injury or death HOW TO AVOID THE HAZARD Never transport inflammable or dangerous material ...

Page 33: ...n You are the sole judge of a driver s capability to understand the risks and operate a DRX2 safely Persons with cognitive or physical impairments or are high risk takers have an increased exposure to overturns or collisions which may result in injury including death Become completely familiar with the operational controls and the general operation of the DRX2 before venturing into off road condit...

Page 34: ...efore using a DRX2 you should always a 2WD Disengage the parking device 4WD Disengage the parking pedal by left foot b Check the steering operation and the turning freely c Test throttle operation and clutch d Check brake functions e Check engine stop switch function f Verify operation and cleanliness of headlamp and taillight g Verify fuel and oil levels h Inspect tires and wheel rims for excessi...

Page 35: ...rf that may get entangled in the DRX2 or on tree shrubs and branches Depending on conditions a fog free visor or protective goggles may be required This type of clothing will provide you protection from some of the minor hazards you may encounter on route Sun glasses should only be worn during the daytime Different colored lenses available for goggles or glasses help you distinguish terrain variat...

Page 36: ...RX2 Continue to read RECREATIONAL DRIVING below Recreational Driving Respect the rights and limitations of others Stay away from areas designated for other types of off road use This includes snowmobile trails equestrian trails cross country ski trails mountain bike trails etc Never assume there are no other users on the trail Always stay to the complete right of the trail and do not zig zag to on...

Page 37: ...inally do not pollute streams lakes or rivers and do not modify the engine or muffling system or remove any of its components Design Limitation The fundamental design concept is a compromise between ruggedness which call for strength and weight and light footedness Although the vehicle is exceptionally rugged for its class it is still a light vehicle by definition and its operation must be restric...

Page 38: ...can occur The same situation may apply if an embedded object causes the front of the vehicle to climb more than desired If such a situation occurs take an alternate route Be aware of side hilling dangers when doing so It is also wise to know the terrain condition on the other side of the hill or bank All too often there exists a sharp drop off that is impossible to negotiate or descend Downhill Dr...

Page 39: ...erson after crossing then assists the lead driver to cross Do not travel on sidewalks They are designated for pedestrian use Water can be a unique hazard If it is too deep the DRX2 may float and topple Check the water depth and current before you attempt to cross any water Water should not go above the chassis Be wary of slippery surfaces such as rocks grass logs etc A loss of traction may occur D...

Page 40: ...e affected Remember that gunning the throttle or sliding may cause loose stones to be ejected rearwards into another DRX2 driver s way If you do get into a slide or skid it may help to turn the handlebar into the direction of the skid until you regain control Never jam the brakes and lock the wheels Respect and follow all posted trail signs They are there to help you and others Obstacles on the tr...

Page 41: ...ive over the crest of the hill at high speed Obstacles including sharp drop offs may exist Downhill Keep your body weight rearwards Apply the brake gradually to prevent skidding Do not coast down the slope using solely engine compression or in neutral gear Side Hilling This is one of the most risky types of driving since it may drastically change the balance of the DRX2 It should be avoided wherev...

Page 42: ...f further assistance is required your authorized Duruxx DRX2 dealer is always willing to help Modification of the DRX2 to increase speed and performance may violate the terms and conditions of your DRX2 limited warranty In addition certain modifications including the removal of engine or exhaust components are illegal under most laws Changing the wheel and or tire size may affect the stability of ...

Page 43: ...42 Lable1 Label 2 Label 3 ...

Page 44: ...43 Label 4 Label 5 Label 6 ...

Page 45: ...44 Label 7 only 4WD Label 8 only 4WD ...

Page 46: ...45 VEHICLE INFORMATION ...

Page 47: ...red by the authorized Duruxx DRX2 Dealer to complete warranty claims properly No warranty will be allowed by Duruxx if the engine identification number EIN or vehicle identification number VIN is removed or mutilated in any way We strongly recommend that you take note of all the serial numbers on your vehicle and supply them to your insurance company Engine and Vehicle Identification Number Locati...

Page 48: ...47 Vehicle Identification Number 59G2G432XXXXXXXXX 1 2 ...

Page 49: ...48 CONTROLS INSTRUMENTS EQUIPMENTS While reading this Operator s Guide remember that WARNING Indicates a potential hazard that could result in serious injury or death ...

Page 50: ...make the car go faster When released the engine speed should return automatically to idle and the vehicle will gradually slow down Brake pedal located as picture When the brake pedal is compressed the front and rear brakes are applied When released the brake lever should automatically return to its original position Braking effect is proportional to the force applied on the lever and to the type a...

Page 51: ...nders 4 Multi Function Switch The multi function switch is located under the steering wheel as the following illustration The functions located on this multifunction switch are High low beams of Headlamp Switch Turning Lamp and windscreen wiper When the Headlamp Switch is ON as following illustration sub light in headlamp and tail lights are in light and background lights in speedometer and lamp i...

Page 52: ...gine be stopped by the engine stop switch Always turn ignition to OFF after engine has been stopped otherwise you cannot start engine again Ignition Switch Insert key in switch and turn to the right to start engine After engine works key should be automatically ON position To stop engine turn to the right from ON position CAUTION Never start engine for long time otherwise it would be damaged Speed...

Page 53: ...t is working It is with an Odometer in KM and there is also a fuel indicator to show fuel level reminding the driver to fill up the fuel in time Lamp Indicator It is as the illustration showing 1 Oil Pressure RED When the ignition switch is on IGN1 position it is light when engine doesn t start And it will be off after the engine works When this indicator light is on it indicates a low oil pressur...

Page 54: ...only 4WD 2WD 4WD is controlled by impulse motor When the drive shaft spline is not joggled in the spline housing the impulse motor will keep on making signal to make the motor work till the drive shaft spline is joggled in the spline housing to finish the 2WD 4WD switch If the motor works more than 24 times within one minute but the drive shaft spline is still not joggled in the spline housing it ...

Page 55: ...Always wipe off any fuel spillage from the vehicle Oil switch is electronic switch oil switch turns off after turn engine off oil cannot flow out from switch oil switch turn on after starting the engine then oil can flow out from switch Seat Pull the adjustment lever up to adjust the seats position forward or backward Please adjust it to the best position according to your height CAUTION Never put...

Page 56: ...al pressure condition is noticed whistling sound heard when loosening fuel tank cap have vehicle inspected and or repaired before further operation Fuel is flammable and explosive under certain conditions Never use an open flame to check fuel level Never smoke or allow flame or spark in vicinity Always work in a well ventilated area Never top up the fuel tank before placing the vehicle in a warm a...

Page 57: ...Recommended Coolant Remove the reservoir cap Always use ethylene glycol antifreeze containing corrosion inhibitors specifically for internal combustion aluminum engines Cooling system must be filled with water and antifreeze solution 50 water 50 antifreeze Coolant Level Check coolant level with engine cold Never add coolant in cooling system when engine is hot With vehicle on a level surface liqui...

Page 58: ...er Brake cylinder Fluid Reservoir Turn steering in the straight ahead position to ensure reservoir is level Check the brake fluid level the reservoir is full when the fluid reaches of the top of the reservoir NOTE A cooling system that frequently requires coolant is the indication of leaks or engine problems See an authorized Duruxx DRX2 dealer Battery This vehicle is equipped with a 12V36AH batte...

Page 59: ...ortant prior to operating the vehicle Always check the proper operation of critical controls safety features and mechanical components before starting If not done as specified here severe injury or death might occur Apply parking brake and check if it operates properly Check tire pressure and condition Check wheels and bearings for wear and damage Check location of controls and ensure they work pr...

Page 60: ... key from ignition switch Shifting the Transmission Let engine idle to warm up Press the clutch pedal by left foot apply brakes and select the gear 1 press the clutch pedal to the end while shifting gear release the throttle pedal from your right foot CAUTION Don t press the throttle pedal while shifting the transmission press the brake pedal if necessary gradually press or reduce the throttle ped...

Page 61: ...conditions when carrying cargo Allow greater distance for breaking Always secure cargo as low as possible to reduce the effect of a higher center of gravity Failure to follow the recommendations here could cause changes in vehicle handling which could lead to an accident resulting in severe injuries including the possibility of death Transportation When transporting a vehicle secure vehicle to tra...

Page 62: ...ine transmission oil strainer cleaning C DEALER Valve adjustment I I DEALER Engine mount fasteners I I DEALER Exhaust system I I DEALER ECUI C CUSTOMER Condition of seals I I DEALER Coolant I R CUSTOMER Radiator cap cooling system pressure test I I DEALER Radiator condition cleanliness radiator fins I I CUSTOMER Drive belt I CUSTOMER Front and rear differential I I DEALER FUEL SYSTEM Air filter C ...

Page 63: ... Tie rod ends I DEALER Wheel nuts studs I I CUSTOMER Wear pressure of tires EVERY DRIVE CUSTOMER Front wheels alignment I I DEALER SUSPENSION Trailing arms I DEALER Shock absorbers I DEALER A arms I CUSTOMER BRAKE Brake fluid front rear I I R CUSTOMER Brake pads I CUSTOMER Brake system discs hoses etc I CUSTOMER BODY FRAME Engine compartment C C CUSTOMER Frame I DEALER Chassis fasteners I CUSTOMER...

Page 64: ...l Oil Change and Oil Filter Replacement Oil and filter are to be replaced at the same time Oil change should be done with a warm engine WARNING The engine oil can be very hot To prevent burning yourself do not remove the engine drain plug or the filter cover if the engine is hot Wait until engine oil is warm Ensure vehicle is on a level surface Remove dipstick Clean the oil drain plug area Place a...

Page 65: ...t drain plug if the engine is hot Fill the coolant Open the access panel and remove reservoir cap Remove the right engine cover Unscrew the coolant drain plug and drain the coolant into a suitable container Replace coolant Disconnect the engine temperature sensor connectors then unscrew the bleeding screw on the top of thermostat housing Drain the system completely and reinstall the coolant drain ...

Page 66: ...ARK position 1 clean out plug 2 Muffler Block the end of the muffler with a shop rag and start engine Momentarily increase engine RPM several times to purge accumulated carbon out of the muffler Stop engine and allow muffler to cool Never run engine in an enclosed area Never perform this operation immediately after the engine has been run because exhaust system is very hot Make sure that there are...

Page 67: ...vailable use a garden hose to rinse the radiator fins WARNING Never clean radiator with your hands when it is hot Let the radiator cool down before cleaning CAUTION Be careful not to damage the radiator fins when cleaning Do not use any object tool that could damage the fins The fins are purposely thin parts to allow efficient cooling WHEN HOSING USE LOW PRESSURE ONLY NEVER USE A HIGH PRESSURE WAS...

Page 68: ... gently you can then close the door CAUTION 1 If the lock of the door is broken you can loosen the screws on the trim panels then open the trim panels to repair it 2 Don t press on the door when it is opened otherwise the door will be destroyed Air Intake System Air Filter Cleaning Draining Periodically inspect air filter box drain tube for water or deposits Limiting Stopper Door Lock Side Decorat...

Page 69: ...oaks clean inside the air box Rinse the filter with warm water until all cleaning solution disappears Then let the filter dry completely When the filter is dried re oil with air filter oil Air Filter Installation Properly reinstall removed parts in the reverse order of their removal Electrical Battery WARNING Never charge a battery while installed in vehicle Clean battery post with a wire brush Ap...

Page 70: ...ds to ease future removal This is particularly important when vehicle is used in salt water environment or in mud Remove one nut at a time lubricate then re torque Tires Wheels Tire Pressure WARNING Tire pressure greatly affects vehicle handling and stability Under pressure may cause tire to deflate and rotate on wheel Overpressure may burst the tire Always follow recommended pressure Since tires ...

Page 71: ... support under vehicle Remove nuts then remove wheel At installation it is recommended to apply anti seize lubricant on threads Gently tighten nuts in a crisscross sequence then apply a final torque of 70 N m CAUTION Always use the recommended wheel nuts Using a different nut could cause damages to the rim The throttle cable clutch cable and transmission cable must be lubricated with cable lubrica...

Page 72: ...by pressing the throttle pedal If the engine RPM increases readjust the throttle pedal free play Suspension Lubrication Lubricate front A arms Use synthetic grease There is two grease fittings on each A arm Inspection Front Suspension Inspect the struts for oil leaks or other damages Check tightness of fasteners See an authorized Duruxx DRX2 dealer as necessary Rear Suspension Inspect shock absorb...

Page 73: ...rying cargo or pulling a trailer Turn the adjusting cams counterclockwise for a light load and a smooth road condition Brake Front and Rear Brakes The front and rear brakes are hydraulic disc types These brakes are self Adjusting and require no adjustment The brake lever and the brake pedal require no adjustment Check the following to keep the brakes in a good operating condition brake system for ...

Page 74: ...s necessary and replace the hook if worn Chassis fastening piece Check fastener condition and tightness on the vehicle Retighten as required Seat fasteners Remove seat and check latch mechanism and pin for wear see an authorized Duruxx DRX2 dealer for the parts replacement if damaged Vehicle Cleaning and Protection Never use the high pressure washer to clean the vehicle USE LOW PRESSURE ONLY like ...

Page 75: ...n Replace or adjust Ignition timing is not right adjust c Damage fuel supply system Fuel pump doesn t working Check plug or replace Plugged worn oil pipe purge Plugged oil filter Replace combination gas too thick or thin Check intake pressure plug of air throttle senor or replace senor Cylinder flood looseRemove spark plug and pluck spark loop charge release the oil when start the vehicle d Insuff...

Page 76: ...working Replace Excessive accumulated carbon in chamber Purge accumulated carbon Insufficient excessive thin oil Adjust surface of oil Spark timing too early or late Readjust Clutch slip Repair or replace 4 Backfire Spark timing too late Adjust Overheating As 3 Thin gas mixture Check the base of intake pipe leakage Insufficient oil supply Check oil filter or replace oil pump Valve leakage Adjust c...

Page 77: ...ive oil Supply or decrease Oil overheating Repair cooling system Oil too thin Replace Oil pipe leakage Repair or replace Oil filter plugged Purge or replace Oil pressure senor is defective Replace 8 Blow of exhaust pipe Exhaust valve is not sealed Grind valve Spark too late adjust angle of spark and then check cylinder pressure 9 No idle speed Intake pipe leakage Adjust or replace accumulated carb...

Page 78: ...rmal sound Loose noise bearing Replace or fill lubrication grease for adjusting rotor and stator collision Adjust Ring header is short circuit Replace Stator winding is short circuit Replace 13 Clutch slip Oil stain is on friction piece Remove or purge Friction piece wear off badly Replace 14 The clutch is shaking with noise Worn not free separation bearing Replace adjust lubrication grease for pu...

Page 79: ...ING Type Liquid cooled Water Radiator Front mounted with thermostatic fan Carburetor system EFI SYSTEM Simens VDO electronic control jet injection system Idle speed 900 50r min ELECTRICAL Magneto generator make and ype Denso 400 W 6000 RPM Ignition type ECU electric control unit Ignition timing Not adjustable Number of spark plug 3 Spark plug NGK DCPR8E RK06G Battery 12 V 36 Ah Starting system Ele...

Page 80: ... Wheel nut torque 70 N m 52 lbf ft BRAKES Front Hydraulic 2 discs Rear Hydraulic 2 discs LIQUIDS Oil type engine SAE 10W 30 4 stroke mineral based engine oil 2 0L transmission GL 4 75W 90 The load gear oil 2 0L Front and Rear differential only 4WD GL 4 75W 90 The load gear oil 450ml and 450ml Coolant Ethylene glycol water mix 50 coolant 50 water Use coolant specifically designed for aluminum engin...

Page 81: ...one passenger EEC725 EPA835 895 kg No load weight EEC550 EPA650 720kg Overall length 3170 mm 3170 mm Overall width 1620mm 1640mm Overall height 1545mm 1585mm Seat height 600mm 580mm Wheel base 2180mm 2215mm Wheel track Front 1340mm 1350mm Rear 1350mm 1365mm Turning radius Ground clearance 4500mm 4500mm Ground clearance Front and under engine 210mm 270mm Rear 240mm 270mm Weight distribution Front R...

Page 82: ... FACTORS TO CONVERT TO MULTIPLY BY in mm 25 4 in cm 2 54 in cm 6 45 in cm 16 39 ft m 0 3 oz g 28 35 lb kg 0 45 lbf N 4 4 lbf in N m 0 11 lbf ft N m 1 36 lbf ft lbf in 12 PSI kPa 6 89 imp oz U S oz 0 96 imp oz mL 28 41 imp gal U S gal 1 2 imp gal L 4 55 U S oz mL 29 57 U S gal L 3 79 MPH km h 1 61 Fahrenheit Celsius F 32 1 8 Celsius Fahrenheit C x 1 8 32 hp kW 75 The international system of units a...

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