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MRS00004EN, V02

Translation of the original operation manual

©

Dürr Systems AG 2017

Dürr Systems AG
Application Technology
Carl-Benz-Str. 34
74321 Bietigheim-Bissingen
Germany
Phone +49 7142 78-0
Internet: www.durr.com

The reproduction and distribution of this document, use and communication of its contents are not permitted
without express written approval. Offenders will be liable for damages. All rights reserved in the event of the
grant of a patent or utility model.

03/2019

Atomizer Connection EcoGun - MRS00004EN

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Summary of Contents for EcoGun

Page 1: ...MRS00004EN V02 N9153 www durr com Atomizer Connection EcoGun Low Pressure for EcoRP 10 R1100 Operation manual ...

Page 2: ...singen Germany Phone 49 7142 78 0 Internet www durr com The reproduction and distribution of this document use and communication of its contents are not permitted without express written approval Offenders will be liable for damages All rights reserved in the event of the grant of a patent or utility model 03 2019 Atomizer Connection EcoGun MRS00004EN 2 24 ...

Page 3: ...30017 Atomizer link EcoGun AS AUTO pro Applicable documents Follow associated drawing parts list and especially the following documents in the system documenta tion MSG00005 EcoGun AS AUTO pro MRS00001 Fluidboard for Paint Robot EcoRP 10 R1100 system MCU00008 AUC Control Cabinet for Paint Robot EcoRP 10 R1100 system KUKA Cat track A1 A6 KR 10 R1100 EX 2G An asterisk in the document number replaces...

Page 4: ...Assembling Convoluted Hose 11 4 7 Lay cables 12 4 8 Connecting 12 5 Cleaning and maintenance 12 5 1 Safety recommendations 12 5 2 General notes 14 5 3 Cleaning 15 5 4 Maintenance 15 5 4 1 Maintenance schedule 15 5 4 2 Replacing Compressed Air Hose 15 5 4 3 Replacing Material Hose 16 6 Faults 16 6 1 Behavior during faults 16 6 2 Defects table 16 7 Disassembly and Disposal 17 7 1 Safety recommendati...

Page 5: ...scosity fluid coating mate rials their approved detergents and compressed air in industrial plants Operate the atomizer link only within the approved technical data Ä 8 Technical data The atomizer link may be used under the following conditions In explosive areas of Ex zones 1 and 2 With flammable fluid coating materials of the explosion group IIA and their approved purging agents With non inflamm...

Page 6: ... or death Only sufficiently qualified persons may exe cute all work Some work requires additional qualification Additional qualifications of specialized per sonnel are marked with a This document is intended for qualified personnel in the industry Cleaning staff The cleaning staff receives regular instructions from the operator about the following contents Using the product Handling cleaning tools...

Page 7: ...ds from mechanical forces Thermal forces Chemical effects Protective workwear Tight fitting workwear with low tear strength tight sleeves and no hanging parts Respirator mask Protects from hazardous gases vapors dust and similar materials and media 3 Transport scope of supply and storage 3 1 Transport Requirements Hoses are cleaned Ä 5 3 Cleaning Hoses are disassembled Ä 7 3 Disassembly 1 Hose end...

Page 8: ...process Changes to the hose lengths can cause electrostatic discharges and trigger explosions or fire Serious injuries or death can be the conse quence Do not extend hoses Do not shorten hoses WARNING Bursting Material Hoses Material can escape from damaged material hoses or the material hoses can burst This can cause serious injuries Observe the minimum bend radius Do not place hose lines over sh...

Page 9: ... cause life threatening injury or death Make sure that no people are in the danger zone of the robot during operation Before carrying out any work Moving robots in maintenance position Switch off the mains disconnecting device on the technology cabinet Secure against reconnection Personnel Mechanic additional qualification explosion protection Protective equipment Eye protection Protective workwea...

Page 10: ...her on a clean and flat surface Fig 5 Torsion Section Example 2 Spread petroleum jelly evenly on 2 m along the torsion section 1 ð Also apply petroleum jelly between hoses Fig 6 Lubricating Hoses Example 4 4 Putting Hoses in Order Personnel Mechanic additional qualification explosion protection Protective equipment Eye protection Protective workwear Protective gloves Anti Static Safety Boots NOTIC...

Page 11: ...the sleeve of the support bracket 2 Push cord into the convoluted hose 3 Push hoses up to the first Velcro tape in the convoluted hose Remove Velcro tape 4 Push hoses up to the next Velcro tape in the convoluted hose 5 Remove next Velcro tape 6 Repeat the process until the hose projects out of the convoluted hose by about 30 cm 7 Mount convoluted hose on the robot by means of the hose clips Follow...

Page 12: ...rial hose Coating material and detergent To the technology cabinet Compressed air hoses Control air and or horn air Routing of the hoses depends on the provided facilities Route hoses from the robot to the assem blies in a professional manner Follow diagram and labels 4 8 Connecting Requirements Material supply is switched off and secured against reconnection Material carrying lines are depressuri...

Page 13: ...n Before carrying out any work Wear the specified personal protective equip ment WARNING Noise If pressurized pneumatic lines under pressure come off loose it creates loud noises This might damage the hearing Before carrying out any work Switch off the mains disconnecting device on the technology cabinet Secure against recon nection Depressurize the lines Wear ear protection WARNING Danger due to ...

Page 14: ... supply system is switched off and secured against reconnection Material carrying lines are depressurized Mains disconnecting device on the technology cabinet is switched off and secured against reconnection Fig 11 Mounting the Fixation 1 Fit the fixation 1 with the holes 2 on the pins 3 2 Bolt captive knurled screws 4 into the bores ð Hand axis of the robot is fixed 3 Loosen knurled screws 4 afte...

Page 15: ...rial Hose Replacing compressed air hoses Ä 5 4 2 Replacing Compressed Air Hose 5 4 2 Replacing Compressed Air Hose Personnel Mechanic additional qualification explosion protection Protective equipment Eye protection Protective workwear Protective gloves Anti Static Safety Boots Requirements Material supply system is switched off and secured against reconnection Material carrying lines are depressu...

Page 16: ...occur Purge material bearing conduits Disconnect the material feed and secure against being switched on again Depressurize material bearing conduits Switch off the mains disconnecting device on the technology cabinet and secure it against restarting Verify that no current is present Follow the defects table to correct the fault Before beginning troubleshooting Ensure a non explosive atmosphere If ...

Page 17: ...y work Moving robots in maintenance position Switch off the mains disconnecting device on the technology cabinet Secure against reconnection WARNING Noise If pressurized pneumatic lines under pressure come off loose it creates loud noises This might damage the hearing Before carrying out any work Switch off the mains disconnecting device on the technology cabinet Secure against recon nection Depre...

Page 18: ...ssem bling connections Fig 13 Disassembling Convoluted Hose 1 Loosen clamps 1 on the robot Follow operating instructions of the cat track Ä Applicable documents 2 Remove convoluted hose 2 from the robot 7 4 Disposal ENVIRONMENT Incorrect disposal Improper waste disposal threatens the environ ment and prevents re use and recycling Always dispose of components in accordance with their characteristic...

Page 19: ...detergents Paints hardening due to UV radiation Media of the explosion group IIA Media with a viscosity up to 300mPas 8 5 Operating and auxiliary materials Denomination Material number Technical petroleum jelly 40 g W32120005 Molykote D 9 Replacement parts 9 1 Spare part Atomizer link N91530017 Denomination Material number Atomizer attachment N34850038 Connection set EcoGun AS AUTO pro N36960192 H...

Page 20: ...l hose replacement 16 Material number 3 Material specification 19 Misuse 5 N Notes Representation 5 O Operating and Auxiliary Materials 19 Order 19 Other relevant support documents 3 Overview 5 P Packaging Handling packaging material 8 remove 7 Personal protective equipment 7 Power values Pressure 19 Pressure Control air 19 Control pressure pneumatic cylinder 19 Operating pressure 19 Product Overv...

Page 21: ... Dimensions 18 Material specification 19 Operating and auxiliary materials 19 Operating conditions 19 Power values 19 Training 7 Transport inspection 7 U Unpacking 7 03 2019 Atomizer Connection EcoGun MRS00004EN 21 24 ...

Page 22: ...03 2019 Atomizer Connection EcoGun MRS00004EN 22 24 ...

Page 23: ...03 2019 Atomizer Connection EcoGun MRS00004EN 23 24 ...

Page 24: ...n Germany www durr com Phone 49 7142 78 0 The reproduction and distribution of this document use and communication of its contents are not permitted without express written approval Offenders will be liable for damages All rights reserved in the event of the grant of a patent or utility model Dürr Systems AG 2017 www durr com ...

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