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Durr Technik KK15 Installation And Operating Instructions Manual Download Page 74

72 

0678106030L02  1411V002 

Mounting

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5 3 1

6 4 2

-Q1

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-X1

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PE

N

L3

L2

L1

3

M

U V W

-M

h

-P1(*)

A1

A2

-Y1(*)

A1

A2

-Y2(*)

Figure 38: Installation of a compressor unit with three-phase AC motor in a compressor station 

-X1  Mains connection
-Y1  Solenoid valve
-Y2  Solenoid valve
-Q1 Pressure switch
-P1  Operating-hour meter
-M1 Compressor motor

EN

Summary of Contents for KK15

Page 1: ...Oil free piston compressors KK and piston vacuum pumps KV Installation and Operating Instructions 0678106030L02 1411V002 EN ...

Page 2: ......

Page 3: ...82 Addresses EN Contents Important information 1 Documentation 2 1 1 Warnings and symbols 2 1 2 Notes on copyright 2 2 Safety 3 2 1 Correct use 3 2 2 Incorrect use 3 2 3 General safety notes 3 2 4 Qualified personnel 3 2 5 Protection against electrical current 3 2 6 Only use original parts 3 2 7 Transportation and storage 4 2 8 Disposal 4 Product description 3 Overview 5 3 1 Delivery Contents 5 3 ...

Page 4: ...structions form an integral part of the unit They correspond to the particular model of the unit and to the tech nical standards applicable at the time it was brought to market In the event that the instructions and in formation in these assembly and oper ating instructions are not observed Dürr Technik undertakes to provide no war ranty and accepts no liability of any kind for the safe and reliab...

Page 5: ...ther than original parts 2 Safety Dürr Technik has designed and developed the unit in such a way that danger is to a large ex tent excluded if the unit is used as intended However residual risks may be present There fore please observe the following information 2 1 Correct use Oil free piston compressors KK The device is intended for the compression of atmospheric air The devise has been designed ...

Page 6: ...from children WARNING Explosion of the pressure receiver and pressure hoses Ensure that the air has been evacuat ed from the pressure receiver and pressure hoses when they are stored and transported Protect the unit against moisture dur ing transit Always transport the unit in an upright position Only transport the unit using the transport handles provided Do not transport the unit by the air in t...

Page 7: ...tric motors are available Type A Single phase AC motors Type B Three phase AC motors Type D Permanent magnet DC mo tors Oil free piston vacuum pumps KV Modular structure Oil free piston vacuum pumps of series KV8 KV15 and KV40 each consisting of a compres sor head with an electric motor The following electric motors are available Type A Single phase AC motors Type B Three phase AC motors Type D Pe...

Page 8: ...ion 3 2 Spare parts and accessories Oil free piston compressors and piston vacuum pumps of series KK8 KV8 1 4 15 14 13 12 10 9 8 7 6 5 23 Figure 1 Oil free piston compressors and piston vacuum pumps KK8 KV8 with item numbers for spare parts EN ...

Page 9: ...x 0825 118 01 2 x 0825 118 01 2 x 0825 118 01 Valve plate 8 0825 115 02 0825 115 02 0825 115 02 0825 115 02 Crank with connecting rod 4 15 0825 241 50 0825 241 50 0825 241 50 0825 241 50 Spare parts kit cup seal cylinder incl assembly instructions 6 9 10 12 14 0825 981 00 0825 981 00 0825 981 00 0825 981 00 Capacitor 23 9000 120 0251 9000 120 0251 Carbon brushes 2 x 9000 158 14 2 x 9000 158 15 End...

Page 10: ... Lamellar valve 7 2 x 0825 118 01 2 x 0825 118 01 2 x 0825 118 01 2 x 0825 118 01 Valve plate 8 0825 115 02 0825 115 02 0825 115 02 0825 115 02 Crank with connecting rod 4 15 0825 241 50 0825 241 50 0825 241 50 0825 241 50 Spare parts kit cup seal cylinder 6 9 10 12 14 0825 981 00 0825 981 00 0825 981 00 0825 981 00 Carbon brushes 2 x 9000 158 14 2 x 9000 158 15 End cap 2 x 9000 158 16 2 x 9000 15...

Page 11: ...oduct description Oil free piston compressors and piston vacuum pumps of series KK15 KV15 1 4 15 14 13 12 10 9 8 7 6 5 23 Figure 2 Oil free piston compressors and piston vacuum pumps KK15 KV15 with item numbers for spare parts EN ...

Page 12: ...der head 5 0833 111 02 Lamellar valve 7 2 x 0832 118 01 Valve plate 8 0832 115 01 Crank with connecting rod 4 15 0832 241 51 Spare parts kit cup seal cylinder 6 9 10 12 14 0832 981 00 Vibration dampers 0835 992 00 Type B 038 D 040 D 040 Article no 0835 75 0832 22 0832 25 Item no Crankcase cover 1 0832 119 02 0832 119 02 0832 119 02 Cylinder head 5 0833 111 04 0833 111 02 0833 111 02 Lamellar valve...

Page 13: ...onnecting rod 4 15 on request 0832 241 51 0832 241 51 Spare parts kit cup seal cylinder 6 9 10 12 14 0832 981 00 0832 981 00 0832 981 00 Carbon brushes 9000 158 0001ET 9000 158 0003ET on request Vibration dampers 0835 991 00 33 Shore 0835 991 00 33 Shore 0835 991 00 33 Shore Type A 062 A 062 A 062 B 062 Article no 0834 27 0833 36 0834 23 0834 13 Item no Crankcase cover 1 2 x 0832 119 02 2 x 0832 1...

Page 14: ...2 x 0839 981 00 Carbon brushes 2 x 9000 158 15 2 x 9000 158 14 End cap 2 x 9000 158 16 2 x 9000 158 16 Interference filter set 0832 990 50 Relay 9000 167 47 9000 167 46 Vibration dampers 0835 991 00 33 Shore 0832 010 00 40 Shore 0832 010 00 40 Shore 0832 010 00 40 Shore Type A 062E2 B 061E D 061E Article no 0838 21A 0575 1100 0513 1100 Item no Crankcase cover 1 2 x 0832 119 02 0832 119 02 0832 119...

Page 15: ...oduct description Oil free piston compressors and piston vacuum pumps of series KK40 KV40 1 4 12 13 14 15 23 5 6 7 8 9 10 Figure 3 Oil free piston compressors and piston vacuum pumps KK40 KV40 with item numbers for spare parts EN ...

Page 16: ... 0431 0091 Cylinder head 2 connec tions 5 0833 111 12 0833 111 12 0833 111 12 0833 111 12 Cylinder head 4 connec tions 5 0833 111 13 0833 111 13 0833 111 13 0833 111 13 Valve plate 8 2 x 0832 115 50 2 x 0832 115 50 2 x 0832 115 50 2 x 0832 115 50 Spare parts kit cup seal cylinder incl assembly instructions 6 9 10 12 14 2 x 0431 0902 2 x 0431 0902 2 x 0431 0902 2 x 0431 0902 Vibration damper set 08...

Page 17: ... 115 50 Crank with connecting rod 15 Spare parts kit cup seal cylinder 6 9 10 12 14 2 x 0431 0904 2 x 0431 0904 Vibration damper set 0880 991 00 0880 991 00 Type A 065E BG 132E Article no 0431 4700 0431 4100 Item no Crankcase cover 1 0431 0090 0431 0091 Cylinder head 2 connections 5 0833 111 12 0832 111 12 Cylinder head 4 connections 5 0833 111 13 Valve plate 8 0832 115 50 2 x 0832 115 50 Spare pa...

Page 18: ...02 Product description Oil free piston compressors and piston vacuum pumps of series KK70 23 1 4 15 14 19 12 10 9 8 7 6 5 Figure 4 Oil free piston compressors and piston vacuum pumps KK70 with item numbers for spare parts EN ...

Page 19: ...pacitor 23 on request on request Vibration damper set 0880 991 00 0880 991 00 0880 991 00 Type D 100 D 100 D 100 D 100 Article no 0448 1000 0484 1000 0425 1000 0422 1000 Item no Crankcase cover 1 0880 119 01 0880 119 01 0880 119 01 0880 119 01 Cylinder head 5 0880 290 01 0880 290 01 0880 290 01 0880 290 01 Valve plate lamellar valve 8 0880 280 01 0880 280 01 0880 280 01 0880 280 01 Seal cylinder 9...

Page 20: ...alve plate lamellar valve 8 2 x 0880 280 01 0880 280 01 Seal cylinder 9 2 x 0880 114 02 0880 114 02 Seal valves 6 4 x 0880 121 01 2 x 0880 121 01 Spare parts kit cup seal and cylinder 10 14 2 x 0880 981 00 2 x 0880 981 00 Spare parts kit Crank with piston cylinder cup seal complete 2 x 0880 992 00 2 x 0880 992 00 Capacitor 23 9000 104 0008ET Vibration damper set 0881 991 00 0881 991 00 EN ...

Page 21: ...0 416 16 Air intake filter standard 9000 416 0030 9000 416 0030 9000 416 0030 9000 416 0030 not shown Filter cartridge standard in sert in air in take filter 9000 4167 0030 9000 416 31 9000 416 31 9000 416 31 9000 416 31 Microfilter in aluminium housing G1 4 0832 994 00 0832 994 00 0832 994 00 Microfilter in sert insert in the aluminium housing G1 4 0832 994 00 9000 416 50 9000 416 11 9000 416 11 ...

Page 22: ...G1 4 Silencer G1 4 ex ternal thread 0837 001 00 0837 001 00 0837 001 00 Filter with non re turn valve kit of 3 1100 040 00 1100 040 00 1100 040 00 Applies to piston vacuum pumps starting from year of manufacture 02 2006 requires reduction nipple 9000 310 57 Capacitors on request Accessories available on request or at www duerr technik com EN ...

Page 23: ...cription 4 Technical data 4 1 Piston compressor of series KK8 Schematic drawing KK8 KV8 90 b h 36 M 6 18 20 G1 8 l 104 71 Figure 5 KK8 KV8 Type A 025 A 025E 36 20 12 M 6 90 127 h 7 5 b G1 8 l 47 5 136 Figure 6 KK8 KV8 Type D 030 D 030E EN ...

Page 24: ...1 2 Rotational speed min 1 1400 1660 1400 1600 Duty cycle 100 100 100 100 Type of protection IP 54 54 54 54 General technical data Delivery volume 0 bar l min 25 28 25 28 Rated pressure bar 7 7 7 7 Safety pressure PS bar 10 10 10 10 Sound pressure level dB A 55 57 55 57 Weight kg 4 8 4 8 4 8 4 8 Dimensions l x w x h mm 237 x 143 x 159 237 x 143 x 159 237 x 143 x 159 237 x 143 x 159 Remarks Ambient...

Page 25: ...2 Rated current A 13 6 4 Rotational speed min 1 1500 1570 Duty cycle 100 100 Type of protection IP 00 00 General technical data Delivery volume 0 bar l min 30 30 Rated pressure bar 7 7 Safety pressure PS bar 10 10 Sound pressure level dB A 61 61 Weight kg 4 4 4 4 Dimensions l x w x h mm 209 x 108 x 156 209 x 108 x 156 Remarks Ambient conditions for operation Temperature C 5 to 40 5 to 40 EN ...

Page 26: ...78106030L02 1411V002 Product description Performance diagram KK8 0 5 10 15 20 25 30 35 40 0 1 2 3 4 5 6 7 8 D 030 A 025 Flow volume l min Pressure pe bar Figure 7 Delivery volume at 50 Hz 60 Hz approx 18 EN ...

Page 27: ...duct description 4 2 Piston vacuum pump of series KV8 Schematic drawing KK8 KV8 90 b h 36 M 6 18 20 G1 8 l 104 71 Figure 8 KK8 KV8 Type A 025 A 025E 36 20 12 M 6 90 127 h 7 5 b G1 8 l 47 5 136 Figure 9 KK8 KV8 Type D 030 D 030E EN ...

Page 28: ...A 1 64 1 5 0 7 0 9 Rotational speed min 1 1300 1600 1450 1720 Duty cycle 100 100 100 100 Type of protection IP 54 54 54 54 General technical data Suction capacity Seff l min 25 28 25 28 End pressure Pabs mbar 150 150 150 150 Sound pressure level dB A 55 57 55 57 Weight kg 4 8 4 8 4 8 4 8 Dimensions l x w x h mm 237 x 143 x 159 237 x 143 x 159 237 x 143 x 159 237 x 143 x 159 Remarks Ambient conditi...

Page 29: ...ut P1 W 80 75 Rated current A 6 7 3 Rotational speed min 1 1750 1700 Duty cycle 100 100 Type of protection IP 00 00 General technical data Suction capacity Seff l min 30 30 End pressure Pabs mbar 180 180 Sound pressure level dB A 53 59 Weight kg 4 4 4 4 Dimensions l x w x h mm 209 x 108 x 156 209 x 108 x 156 Remarks Ambient conditions for operation Temperature C 5 to 40 5 to 40 EN ...

Page 30: ...00 400 500 600 700 800 900 1000 D 030E A 025E Suction capacity S eff Nl min Pressure pabs mbar Figure 10 Suction capacity based on atmospheric pressure at 50 Hz 60 Hz approx 18 10 100 1000 1 10 100 1000 A 025E D 030E Pressure p abs mbar Pump down time s Figure 11 Pump down time for a 10 l volume at 50 Hz EN ...

Page 31: ...Product description 4 3 Piston compressor of series KK15 Schematic drawing KK15 KV15 x l y M 6 b 40 h 20 12 G1 4 Figure 12 KK15 KV15 Type A 038 B 038 A 061 B 061 40 M 4 y h 21 30 7 5 b G1 4 l x Figure 13 KK15 KV15 Type A 062 EN ...

Page 32: ...30 0678106030L02 1411V002 Product description G1 4 G1 8 Figure 14 KK15 Type A 035 62 EN ...

Page 33: ...n 1 1385 1650 1300 1500 Duty cycle 100 100 100 100 Type of protection IP 00 00 54 54 General technical data Delivery volume 0 bar l min 32 32 38 38 Rated pressure bar 12 12 7 7 Safety pressure PS bar 12 12 10 10 Sound pressure level dB A 57 57 57 59 Weight kg 8 5 8 5 6 4 6 4 Dimensions l x w x h mm 282 x 185 x 205 282 x 185 x 205 249 x 156 x 180 249 x 207 x 127 Dimensions x y mm 283 139 283 140 80...

Page 34: ...1380 1650 1700 1300 1500 Duty cycle 100 100 100 100 Type of protection IP 44 44 54 54 General technical data Delivery volume 0 bar l min 38 38 38 38 Rated pressure bar 7 7 7 7 Safety pressure PS bar 10 10 10 10 Sound pressure level dB A 57 59 57 59 Weight kg 9 7 9 7 6 4 6 4 Dimensions l x w x h mm 258 x 120 x 180 258 x 120 x 180 249 x 207 x 127 249 x 207 x 127 Dimensions x y mm 80 100 80 100 80 10...

Page 35: ...e 100 100 100 100 Type of protection IP 54 54 54 54 General technical data Delivery volume 0 bar l min 38 38 38 38 Rated pressure bar 7 7 7 7 Safety pressure PS bar 10 10 10 10 Sound pressure level dB A 57 59 57 59 Weight kg 7 5 7 5 7 5 7 5 Dimensions l x w x h mm 269 x 156 x 180 269 x 156 x 180 269 x 156 x 180 269 x 156 x 180 Dimensions x y mm 80 100 80 100 80 100 80 100 Remarks Ambient condition...

Page 36: ...e 100 100 100 100 Type of protection IP 54 54 54 54 General technical data Delivery volume 0 bar l min 38 38 38 38 Rated pressure bar 7 7 7 7 Safety pressure PS bar 10 10 10 10 Sound pressure level dB A 57 59 57 59 Weight kg 7 5 7 5 7 5 7 5 Dimensions l x w x h mm 269 x 156 x 180 269 x 156 x 180 269 x 156 x 180 269 x 156 x 180 Dimensions x y mm 80 100 80 100 80 100 80 100 Remarks Ambient condition...

Page 37: ...1400 1670 1600 1800 Duty cycle 100 100 100 100 Type of protection IP 54 54 00 00 General technical data Delivery volume 0 bar l min 38 38 40 40 Rated pressure bar 7 7 7 7 Safety pressure PS bar 10 10 10 10 Sound pressure level dB A 57 59 61 61 Weight kg 6 5 6 5 5 9 5 9 Dimensions l x w x h mm 249 x 156 x 180 249 x 156 x 180 242 x 121 x 175 242 x 121 x 175 Dimensions x y mm 80 100 80 100 155 92 139...

Page 38: ...680 3130 2740 3200 Duty cycle 100 100 100 100 Type of protection IP 54 54 54 54 General technical data Delivery volume 0 bar l min 60 60 60 60 Rated pressure bar 7 7 7 7 Safety pressure PS bar 10 10 10 10 Sound pressure level dB A 66 68 66 66 Weight kg 7 6 7 6 6 1 6 1 Dimensions l x w x h mm 269 x 156 x 180 269 x 156 x 180 225 x 165 x 180 225 x 165 x 180 Dimensions x y mm 80 100 80 100 80 100 80 1...

Page 39: ... 10 min 50 100 Type of protection IP 54 54 54 00 20 General technical data Delivery volume 0 bar l min 60 60 60 78 Rated pressure bar 7 7 7 7 Safety pressure PS bar 10 10 10 10 Sound pressure level dB A 69 69 69 59 Weight kg 6 9 6 9 7 2 9 8 Dimensions l x w x h mm 247 x 132 x 188 247 x 132 x 188 234 x 132 x 188 298 x 125 x 175 Dimensions x y mm 90 112 90 112 90 112 225 139 Remarks Ambient conditio...

Page 40: ... 100 Type of protection IP 00 20 00 20 20 General technical data Delivery volume 0 bar l min 75 75 78 78 Rated pressure bar 7 7 8 5 8 5 Safety pressure PS bar 10 10 10 10 Sound pressure level dB A 60 60 60 60 Weight kg 10 10 9 1 9 1 Dimensions l x w x h mm 298 x 125 x 175 283 x 125 x 175 286 x 125 x 175 286 x 125 x 175 Dimensions x y mm 225 139 225 139 218 139 218 139 Remarks Ambient conditions fo...

Page 41: ...ct description Performance diagram KK15 0 10 20 30 40 50 60 70 80 0 1 2 3 4 5 6 7 8 9 10 A 062 B 062 A 061 B 061 D 061 A 038 B 038 D 040 A 035 62 Flow volume l min Pressure pe bar Figure 15 Delivery volume at 50 Hz 60 Hz approx 18 EN ...

Page 42: ...Product description 4 4 Piston vacuum pump of series KV15 Schematic drawing KK15 KV15 x l y M 6 b 40 h 20 12 G1 4 Figure 16 KK15 KV15 Type A 038 B 038 A 061 B 061 40 M 4 y h 21 30 7 5 b G1 4 l x Figure 17 KK15 KV15 Type A 062 EN ...

Page 43: ...0678106030L02 1411V002 41 Product description 40 h 20 12 M 6 y b G1 4 x l Figure 18 KK15 KV15 Type D 040 D 040E D 061E EN ...

Page 44: ... Rated current A 1 3 1 Rotational speed min 1 1440 1710 Duty cycle 100 100 Type of protection IP 54 54 General technical data Suction capacity Seff l min 38 38 End pressure Pabs mbar 150 150 Sound pressure level dB A 54 56 Weight kg 6 4 6 4 Dimensions l x w x h mm 249 x 156 x 180 249 x 156 x 180 Dimensions x y mm 80 100 80 100 Remarks Ambient conditions for operation Temperature C 5 to 40 5 to 40 ...

Page 45: ...ational speed min 1 1800 2000 2740 3200 Duty cycle 100 100 100 100 Type of protection IP 20 20 54 54 General technical data Suction capacity Seff l min 40 40 61 61 End pressure Pabs mbar 150 150 150 150 Sound pressure level dB A 59 59 61 63 Weight kg 6 6 6 1 6 1 Dimensions l x w x h mm 242 x 121 x 175 242 x 121 x 175 225 x 165 x 180 225 x 165 x 180 Dimensions x y mm 155 92 139 155 92 139 80 100 80...

Page 46: ...ated output P1 W 264 Rated current A 11 Rotational speed min 1 2950 Duty cycle 100 Type of protection IP 54 General technical data Suction capacity Seff l min 61 End pressure Pabs mbar 150 Sound pressure level dB A 61 Weight kg 7 1 Dimensions l x w x h mm 234 x 137 x 190 Dimensions x y mm 90 112 Remarks Ambient conditions for operation Temperature C 5 to 40 EN ...

Page 47: ... cycle 100 100 100 100 Type of protection IP 20 20 20 20 General technical data Suction capacity Seff l min 72 72 38 38 End pressure Pabs mbar 150 150 30 30 Sound pressure level dB A 53 55 49 51 Weight kg 9 3 9 3 9 3 9 3 Dimensions l x w x h mm 291 x 150 x 183 291 x 150 x 183 291 x 139 x 205 291 x 139 x 205 Dimensions x y mm 225 139 225 139 225 139 225 139 Remarks Ambient conditions for operation ...

Page 48: ...00 A 062E2 B 061E D 061E A 062E1 A 038E D 040E Suction capacity S eff Nl min Pressure pabs mbar Figure 21 Suction capacity based on atmospheric pressure at 50 Hz 60 Hz approx 18 10 100 1000 1 10 100 1000 A 062E2 B 061E D 061E A 062E1 A 038E D 040E Pressure p abs mbar Pump down time s Figure 22 Pump down time for a 10 l volume at 50 Hz EN ...

Page 49: ... 4 5 Piston compressor of series KK40 Schematic drawing KK40 KV40 170 100 l G1 4 h b M 8 125 32 16 Figure 23 KK40 KV40 Type A 065 B 065 A 065E 125 h M 8 32 16 b 100 l G1 4 Figure 24 KK40 KV40 Type AG 132 BG 132 AG 065 2E A 065E AG 132E BG 132E EN ...

Page 50: ...48 0678106030L02 1411V002 Product description b h 9 32 M 8 16 100 168 80 l G1 4 Figure 25 KK40 KV40 Type D 075 h 6 32 23 M 8 96 b l 80 G1 4 Figure 26 KK40 Type DG 160 EN ...

Page 51: ...1 1 1 Rotational speed min 1 1350 1600 1440 1710 Duty cycle 100 100 100 100 Type of protection IP 54 54 54 54 General technical data Delivery volume 0 bar l min 65 65 65 65 Rated pressure bar 7 7 7 7 Safety pressure PS bar 10 10 10 10 Sound pressure level dB A 68 70 68 70 Weight kg 14 4 14 4 14 4 14 4 Dimensions l x w x h mm 305 x 195 x 218 305 x 195 x 218 305 x 188 x 218 305 x 188 x 218 Remarks A...

Page 52: ...A 5 1 5 3 22 Rotational speed min 1 1400 1650 1800 Duty cycle 100 100 100 Type of protection IP 54 54 54 General technical data Delivery volume 0 bar l min 65 65 75 Rated pressure bar 7 7 7 Safety pressure PS bar 10 10 10 Sound pressure level dB A 68 70 72 Weight kg 14 4 14 4 14 1 Dimensions l x w x h mm 310 x 190 x 218 310 x 190 x 218 333 x 154 x 218 Remarks Ambient conditions for operation Tempe...

Page 53: ...otational speed min 1 1380 1630 1700 Duty cycle 100 100 100 Type of protection IP 54 54 54 General technical data Delivery volume 0 bar l min 130 130 130 Rated pressure bar 7 7 7 Safety pressure PS bar 10 10 10 Sound pressure level dB A 71 73 73 Weight kg 18 18 18 Dimensions l x w x h mm 340 x 276 x 190 340 x 276 x 190 340 x 276 x 194 Remarks Ambient conditions for operation Temperature C 30 to 55...

Page 54: ...urrent A 2 1 8 38 Rotational speed min 1 1440 1700 1850 Duty cycle 100 100 100 Type of protection IP 54 54 56 General technical data Delivery volume 0 bar l min 130 130 160 Rated pressure bar 7 7 7 Safety pressure PS bar 10 10 10 Sound pressure level dB A 71 73 72 Weight kg 18 18 17 Dimensions l x w x h mm 326 x 276 x 190 326 x 276 x 190 366 x 276 x 190 Remarks Ambient conditions for operation Tem...

Page 55: ... Product description Performance diagram KK40 0 25 50 75 100 125 150 175 200 0 1 2 3 4 5 6 7 8 9 10 DG 160 AG 132 BG 132 D 075 A 065 B 065 Flow volume l min Pressure pe bar Figure 27 Delivery volume at 50 Hz 60 Hz approx 18 EN ...

Page 56: ...106030L02 1411V002 Product description 4 6 Piston vacuum pump of series KV40 Schematic drawing KK40 KV40 125 h M 8 32 16 b 100 l G1 4 Figure 28 KK40 KV40 Type AG 132 BG 132 AG 065 2E A 065E AG 132E BG 132E EN ...

Page 57: ...t A 2 5 2 6 1 7 1 7 Rotational speed min 1 1350 1600 1350 1600 Duty cycle 100 100 100 100 Type of protection IP 54 54 54 54 General technical data Suction capacity Seff l min 63 63 65 65 End pressure Pabs mbar 30 30 120 120 Sound pressure level dB A 63 65 60 62 Weight kg 16 5 16 5 14 14 Dimensions l x w x h mm 322 x 276 x 180 322 x 276 x 180 305 x 188 x 218 305 x 188 x 218 Remarks Ambient conditio...

Page 58: ... 2 6 0 9 0 8 Rotational speed min 1 1350 1600 1460 1740 Duty cycle 100 100 100 100 Type of protection IP 54 54 54 54 General technical data Suction capacity Seff l min 130 130 130 130 End pressure Pabs mbar 120 120 120 120 Sound pressure level dB A 63 65 63 65 Weight kg 16 5 16 5 16 5 16 5 Dimensions l x w x h mm 322 x 276 x 180 322 x 276 x 180 322 x 276 x 180 322 x 276 x 180 Remarks Ambient condi...

Page 59: ...700 800 900 1000 AG 132E BG 132E AG 065 2E A 65E Suction capacity S eff Nl min Pressure pabs mbar Figure 29 Suction capacity based on atmospheric pressure at 50 Hz 60 Hz approx 18 10 100 1000 1 10 100 1000 A 65E AG 065 2E AG 132E BG 132E Pressure p abs mbar Pump down time s Figure 30 Pump down time for a 10 l volume at 50 Hz EN ...

Page 60: ...1411V002 Product description 4 7 Piston compressor of series KK70 Schematic drawing KK70 b 125 M8 16 32 h 100 l G1 4 Figure 31 KK70 Type A 100 B 100 D 100 140 b M 8 32 16 h 125 l G1 4 Figure 32 KK70 Type A 200 B 200 EN ...

Page 61: ...al speed min 1 1380 1700 1330 1660 Duty cycle 100 100 100 100 Type of protection IP 44 44 54 54 General technical data Delivery volume 0 bar l min 105 120 105 120 Rated pressure bar 8 8 8 8 Safety pressure PS bar 10 10 10 10 Sound pressure level dB A 66 68 66 68 Weight kg 21 21 20 20 Dimensions l x w x h mm 340 x 200 x 283 340 x 200 x 283 355 x 200 x 283 355 x 200 x 283 Remarks Ambient conditions ...

Page 62: ...ted current A 3 1 2 1 Rotational speed min 1 1450 1740 Duty cycle 100 100 Type of protection IP 44 44 General technical data Delivery volume 0 bar l min 105 120 Rated pressure bar 8 8 Safety pressure PS bar 10 10 Sound pressure level dB A 66 68 Weight kg 20 3 20 3 Dimensions l x w x h mm 330 x 200 x 283 330 x 200 x 283 Remarks Ambient conditions for operation Temperature C 5 to 40 5 to 40 EN ...

Page 63: ...otational speed min 1 1250 1320 1300 1320 Duty cycle S3 10 min 50 100 100 100 Type of protection IP 54 54 54 54 General technical data Delivery volume 0 bar l min 85 105 105 105 Rated pressure bar 8 8 8 8 Safety pressure PS bar 10 10 10 10 Sound pressure level dB A 68 68 68 68 Weight kg 20 5 20 5 20 5 20 5 Dimensions l x w x h mm 368 x 176 x 292 368 x 176 x 292 368 x 176 x 292 368 x 176 x 292 Rema...

Page 64: ...nt A 6 3 2 9 2 9 Rotational speed min 1 1390 1450 1725 Duty cycle 100 100 100 Type of protection IP 54 54 54 General technical data Delivery volume 0 bar l min 195 195 225 Rated pressure bar 8 8 8 Safety pressure PS bar 10 10 10 Sound pressure level dB A 69 69 71 Weight kg 33 31 31 Dimensions l x w x h mm 445 x 205 x 295 445 x 205 x 295 445 x 205 x 295 Remarks Ambient conditions for operation Temp...

Page 65: ...02 63 Product description Performance diagram KK70 0 25 50 75 100 125 150 175 200 0 1 2 3 4 5 6 7 8 9 10 A 200 B 200 A 100 B 100 D 100 Flow volume l min Pressure pe bar Figure 33 Delivery volume at 50 Hz 60 Hz approx 18 EN ...

Page 66: ...traße 30 74321 Bietigheim BissingenGermany Reference number KK KV products Article description Compressor or vacuum pump starting with serial number E 000100 We hereby declare that the machine must not be commissioned until it has been established that the machine into which this machine is to be installed complies with the provisions as set out in Machin ery Directive 2006 42 EC The following har...

Page 67: ...air extracted is ex pelled into the atmosphere via a silencer 5 1 5 4 3 2 6 5 Function 5 1 Oil free piston compressors KK Modular structure The basic model consists of a compressor head with an electric motor The following electric motors are available Type A Single phase AC motors Type B Three phase AC motors Type D Permanent magnet DC motors With the exception of three phase motors an integrated...

Page 68: ...ctions may damage the units or the system in which the units have been installed Do not use rigid connection lines be tween the units and the system 6 3 Installation position and fas tening Install the units such that they are as level as possible Other installation positions must be agreed in advance with Dürr Technik 6 Prerequisites 6 1 Area of installation The installation area must meet the fo...

Page 69: ...y a quali fied electrician Observe the regulations of the local power supply companies Connect the unit to a power supply source with a correctly installed protective earth con ductor Exception Units with DC permanent magnet motors Before commissioning verify that the mains voltage complies with the voltage information on the type plate Ensure that the current cir cuit on the building side has app...

Page 70: ... as a result of a blackout phase failure start up un der pressure mechanical faults of the device or a short circuit there is no protection The electric motor may overheat The electrical connection must be performed in accordance with the wiring diagrams see 7 7 on page 70 Observe the information provided in the wiring diagrams label or circuit diagram in the terminal box when making the electrica...

Page 71: ...rectly to the device because of the vibrations The electrical connection must be performed in accordance with the wiring diagrams 7 7 Cir cuit diagram Oil free compressor stations and accessories must be electrically connected in accordance with the wiring diagrams 7 7 Circuit diagram Units with a temperature switch start up again automatically once they have cooled down DANGER The temperature swi...

Page 72: ...ng 7 7 Circuit diagram Compressor unit CB N L Z1 U2 U1 Z2 Figure 34 Single phase AC motors W 1 V 2 W 2 U1 U2 V 1 Figure 35 Three phase AC motors triangle connection W1 W2 U2 U1 V1 V2 Figure 36 Three phase AC motors star connection EN ...

Page 73: ...ree compressor stations Figure 37 Installation of a compressor unit with single phase AC motors in a compressor station X1 Mains connection Y1 Solenoid valve Y2 Solenoid valve Q1 Pressure switch P1 Operating hour meter M1 Compressor motor EN ...

Page 74: ... L3 L2 L1 3 M U V W M h P1 A1 A2 Y1 A1 A2 Y2 Figure 38 Installation of a compressor unit with three phase AC motor in a compressor station X1 Mains connection Y1 Solenoid valve Y2 Solenoid valve Q1 Pressure switch P1 Operating hour meter M1 Compressor motor EN ...

Page 75: ...M Figure 39 Motor connection of compressor unit with DC permanent magnet motor M Compressor motor K Relay PE DC M 1 2 3 rt RD bl BU gb YE VDC 1 2 3 EMV EMC Filter rt RD bl BU gb YE EMV EMC Filter VDC 8786 30 85 DC PE M M M K Figure 40 Connection of suppression filter for compressor units with DC permanent magnet mo tors M Compressor motor K Relay EN ...

Page 76: ...0 87 85 86 K DC M PE M Figure 41 Installation of a compressor unit with DC permanent magnet motor in a compressor station connection of pressure switch with direct wiring for small currents X1 Mains connection Q Pressure switch K Relay M Compressor motor EN ...

Page 77: ...PE M P 3 1 4 2 Q Figure 42 Installation of a compressor unit with DC permanent magnet motor in a compressor station connection of pressure switch with indirect wiring via relay for high currents X1 Mains connection Q Pressure switch K Relay M Compressor motor EN ...

Page 78: ...ad A silencer can be installed see 3 2 Spare parts and ac cessories in order to reduce the exhaust air noises Fit a suitable silencer on the exhaust air open ing G 1 4 internal thread of the cylinder 8 Operation 8 1 Remove the transport protec tion For safe transportation the unit is securely pro tected with packaging material Remove the packaging material Remove the protective film Check the unit...

Page 79: ...sure The units will not start up against negative pres sure Before the unit is started up it must always be purged on the suction side e g via a me chanical vent valve in the pressure switch or via a solenoid valve There must be a start up volume of at least 130 ml between the unit and the non return valve if present EN ...

Page 80: ...ards e g pull the mains plug and prevent it from being switched back on again 9 1 Maintenance plan Maintenance interval Maintenance work Monthly Clean the surface of the device with a a lint free cloth Keep the ventila tion openings of the crankcase chamber and cylinder head free from dust and dirt Yearly Change air intake filter every six months if dust concentration is high see Change the intake...

Page 81: ...ir intake filter by turn ing it clockwise Remove the filter element white green Insert a new filter element Close the cover of the air intake filter by turn ing it anti clockwise Exchange of vibration dampers Follow the installation instructions included in the relevant spare parts kit EN ...

Page 82: ... defective Undervoltage or overvoltage Contact an electrician Measure mains voltage Capacitor defective Contact a technician Check the capacitor and replace it if necessary Pressure switch in position 0 Set to I Motor defective Replace the unit Temperature switch in motor is tripped not present in all units 1 High ambient temperatures 2 Mechanical sluggishness 3 Pressure in the line 1 Allow the un...

Page 83: ...e following causes Contact a technician Replace the cup seal cylinder as well as seals follow the installation instructions included in the relevant spare parts kit Possibly Dirt Connect filter in circuit or replace Ambient temperature too high Ensure better cooling Unsuitable media drawn in Only allow permitted medium Lamellar valves defective Contact a technician Replace lamellar valves and poss...

Page 84: ...ry check the power supply Voltage supply interrupted Contact an electrician Check supply line Relay defective Contact an electrician Replace relay Motor defective Replace the unit Temperature switch in motor is tripped not present in all units 1 High ambient temperatures 2 Mechanical sluggishness 3 Temperature switch defective 1 Allow the unit to cool down Ensure better ventilation Attention unit ...

Page 85: ...r cooling Unsuitable media drawn in Only allow permitted medium Lamellar valves defective Contact a technician Replace lamellar valves and possibly valve plate as well as seals Unit too noisy Bearing damage Factory repair Unsuitable silencer Mount appropriate silencer see accessory list Replacing defective cup seal Contact a technician Replace the cup seal cylinder as well as seals Vibrations are ...

Page 86: ...code and article number Order number as appears on the spare parts list Quantity required Exact shipping address Shipping information Repairs returns Please depressurise the unit before transport ing it If possible please use the original pack aging when returning units Always pack the units in a plastic bag Please use recyclable packing material Return address Dürr Technik GmbH Co KG Pleidelsheim...

Page 87: ......

Page 88: ...Dürr Technik GmbH Co KG Pleidelsheimer Strasse 30 74321 Bietigheim Bissingen Germany Fon 49 7142 90 22 0 www duerr technik com office duerr technik de ...

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