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DURO MAXX DM4P10K, Installation & Owner'S Manual

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DURO MAXX DM4P10K Installation & Owner'S Manual Download Page 6

6 

DM4P10K 

July 2018

 

 
 
MAIN COMPONENTS IDENTIFICATION

  

 

DM4P10K 

 

 

 

 

 

 

OPTIONAL ACCESSORIES NOT SHOWN: 

·

  RJ-45 Rolling Scissor Jack 

– 4,500 lbs. capacity

 

 
 

Sub Runway 

(Optional) 

Poly Caster Kit 

Crossbeam 

(Optional) 

Jack / Tool Tray 

 

Wheel Stop 

Column 

Power Unit 

Column 

(Optional) 

Drip Trays 

Mainside Runway 

Drive-On Ramps 

(Not shown) 

Power Unit 

Foot Step 

Summary of Contents for DM4P10K

Page 1: ...July 2018 DM4P10K Four Post Lift 10 000 lbs Capacity 5 000 lbs per axle INSTALLATION OWNERS MANUAL ...

Page 2: ...any damage on the bill of lading 2 In case of freight damage call the truck line immediately and report the damage as a freight claim 3 IMPORTANT Make sure you have extra help or heavy duty lifting equipment when unloading and assembling the lift 4 Please read the safety procedures and operating instructions in this manual before operating lift Keep this manual near lift at all times Make sure all...

Page 3: ...oposed application of this equipment should be documented and submitted in writing to the factory for examination The user assumes full responsibility for any equipment damage personal injury or alteration of the equipment described in this manual or any subsequent damages LIFT SPECIFICATIONS DM4P10K Lift Specifications Lifting Capacity 10 000 lbs Lifting Height 85 Overall Length w Ramps 239 Overa...

Page 4: ...4 DM4P10K July 2018 FLOOR PLAN LAYOUT DM4P10K Shown with optional Drip Trays Jack Tray ...

Page 5: ...ting If a floor is of questionable slope consider a survey of the site and or the possibility of pouring a new level concrete slab This lift is designed to be installed on a minimum of 4 thick 3000psi with steel reinforced concrete Do not install this lift on asphalt wood or any other surface other than described This lift is only as strong as the foundation on which it is installed NOTE This Lift...

Page 6: ...TIONAL ACCESSORIES NOT SHOWN RJ 45 Rolling Scissor Jack 4 500 lbs capacity Sub Runway Optional Poly Caster Kit Crossbeam Optional Jack Tool Tray Wheel Stop Column Power Unit Column Optional Drip Trays Mainside Runway Drive On Ramps Not shown Power Unit Foot Step ...

Page 7: ... Hardware Box 2 While the Mainside Runway Fig 2 is upside down find the end of the Hydraulic Hose that is already connected to the Cylinder Locate hole on the side of the Mainside Runway 1 and install the 90 degree Fitting 61 securing to runway with Jam Nut Also remove the plastic shipping ties securing the pre installed Cables 3 With the Mainside Runway upside down pull to extend the Cable Ends t...

Page 8: ...nbolt all four Columns from the shipping brackets and place the Power Unit Column 1 with mount bracket in the above chosen corner Arrange the other three Sub Columns 2 in the remaining corners 8 Unpack the Crossbeams Cover panels Ramps Lock Ladders and Caster Kit from the lower Sub Runway 2 Remove the linkage rod Cover Panels 68 69 70 71 Fig 3 if not already removed They will be reinstalled later ...

Page 9: ...ide each column After removing the top Nut from the Lock Ladder you are ready to install the Top Caps A B 10 65 on the columns 12 Be aware of the offset hole in column s Top Caps Arrange Top Caps so that the cable mounting holes are closest to the runways Use provided Bolts Nuts Washers and Lock Washers to install Top Caps as shown in Fig 5 5b Fig 5b 13 Secure Top Cap and Lock Ladder assemblies to...

Page 10: ...ight until they are diagonally within 1 2 Note The variance will help in mounting the runways later 15 Lift and position each Runway into place and secure to top of Crossbeams with the provided Hex Bolts 24 Lock Washer 25 Flat Washer 26 as shown in Fig 6 The lift will square itself as you further assemble it Note Ensure to install the offside Sub Runway opposite from the Main side Runway and Power...

Page 11: ...heave assembly to reinstall the Cable due to welded cable guide brackets 17 Pull the slack for each Cable from the corner ends of the Mainside Runway and route the appropriate Cable s to each Column Top Caps while ensuring that the Plastic Cable Pulley 95 is between the Cable and the Lock Ladder as shown in Fig 7 This will allow the secondary Slack Cable Lock to function properly See Fig 7 below f...

Page 12: ...ar linkage Rod is properly routed through guide ring weldments located on the underside of the Mainside Runway Fig 8 19 Mount the Power Unit 8 to the Mainside Column with the attached mounting bracket using the Hardware provided shown in Fig 9 Once mounted fill the Power Unit reservoir tank with hydraulic fluid Now install the 90 degree Hydraulic Fitting 44 to the high pressure port on the Power U...

Page 13: ...omplete tighten the Jam Nut on the Lock Ladder underneath the Top Cap on each post This will secure the Lock Ladder in position 25 Raise lift off all locks until cables are supporting the lift Adjust the Cable s Nylon Lock Nut as shown in Fig 7 located on the top of each post until lift is level on crossbeams and runways This will ensure the lift travels up and down level Note You may need to use ...

Page 14: ...page 6 and on Fig 9 4 Install the four Pivot Pins 53 and Hairpin Cotter Pins 52 to secure Caster assembly to each Column 5 Lower the Lift confirming that the Caster assemblies engage the underside of Crossbeams and all four Columns rise to clear the floor CAUTION DO NOT maneuver Lift with Casters while vehicle is on Lift Read Safety Operation Instructions before operating Lift Shown with optional ...

Page 15: ...ifts and anchors typically 2 to 3 weeks ANCHORING TIPS 1 Use a concrete hammer drill with a carbide tip solid drill bit the same diameter as the anchor 3 4 775 to 787 inches diameter Do not use excessively worn bits or bits which have been incorrectly sharpened 2 Keep the drill in a perpendicular line while drilling 3 Let the drill do the work Do not apply excessive pressure Lift the drill up and ...

Page 16: ...is manual Use only manufacturer s recommended attachments Ø ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact resistant lenses they are not safety glasses SAFETY PROCEDURES Ø Never allow unauthorized persons to operate lift Thoroughly train new persons employees in the use operation and care of lift Ø CAUTION Power unit operates at high pressure Ø Remove passengers before raising veh...

Page 17: ... is neither front nor rear heavy Raising Lift Ø Push up switch to raise lift until runways clear the floor Ø Stop and check for vehicle movement and vehicle weight distribution If secure raise to desired height Ø Always lower the lift to the nearest lock position by pressing the lower lever to relieve the hydraulic pressure and let the latch set tight in a lock position Ø Never work under a lift t...

Page 18: ... Ø Check safety latches for free movement and full engagement with rack Ø Check hydraulic connections and hoses for leakage Ø Check cables connections bends cracks and for loose fittings Ø Check for frayed cables in both raised and lowered position Ø Check snap rings at all rollers and sheaves Ø Check bolts nuts and screws and tighten if needed Ø Check wiring switches for damage Ø Check floor for ...

Page 19: ...eavy load Lower the lift slowly under heavy loads Ø Motor Hums and Will Not Run 1 Lift overloaded Remove excessive weight from lift WARNING The voltages used in the lift can cause death or injury In the following steps make sure that a qualified electrician is used to perform maintenance 2 Faulty wiring 3 Bad capacitor 4 Low voltage Ø Lift Jerks Going Up and Down 1 If the lift jerks while going up...

Page 20: ...as it will travel full height You should hear the locking latches click through all latch slots simultaneously 3 Lower lift onto top latch position 4 Check clearance starting with the right front column use a straight edge to mark the position of the yoke bottom on the column 5 Raise lift to full height again Mark second position If gap between two marks is less than 2 adjust locking latch bar to ...

Page 21: ...21 DM4P10K July 2018 EXPLODED VIEW 1 Optional Accessories Shown ...

Page 22: ...22 DM4P10K July 2018 EXPLODED VIEW 2 ...

Page 23: ...23 DM4P10K July 2018 EXPLODED VIEW 3 ...

Page 24: ...M20 8 14 FP9KDX 014 Nut M20 4 15 FP9KDX 015 Nut M12 16 16 FP9KDX 016 Lock Washer M12 16 17 FP9KDX 017 Flat Washer M12 32 18 FP9KDX 018 Screw M12x30mm 16 19 FP9KDX 019 KY 8440T 1000 8 Foot Step 1 20 FP9KDX 020 KY 8440T 3000 24 Drip Board Cover A 1 21 FP9KDX 021 KY 8440T 3000 25 Drip Board Cover B 1 22 FP9KDX 022 Screw M5x12mm 8 23 FP9KDX 023 KY 8440T 4000 2 Safety Strip Ramp 2 24 FP9KDX 024 Bolt M1...

Page 25: ...Plate 4 56 FP9KDX 056 Screw M12x40mm 8 57 FP9KDX 057 KY 8440T 6000 1 Cylinder 1 58 FP9KDX 058 KY 8440T 3000 11 Cylinder Pin 1 59 FP9KDX 059 Cotter Pin M4x40mm 2 60 FP9KDX 060 KY 8440T 6000 2 Hose B 78 15 1 61 FP9KDX 061 P35BBD 6004 90 Hydra Fitting 1 62 FP9KDX 062 KY 8440T 6000 5 Hyd Fitting Flow Control 1 63 FP9KDX DT KY 8440T 3000 22 Drip Tray 39 W 4 64 FP9KDX JT KY 8440T 3000 21 Jack Tool Tray ...

Page 26: ...9KDX 090 KY 8440T 2000 13 Latch Shaft 4 91 FP9KDX 091 KY 8440T 2000 9 Slack Cable Latch B 4 92 FP9KDX 092 KY 8440T 2000 12 1 Latch Shaft Spacer 4 93 FP9KDX 093 KY 8440T 2000 11 Spring Slack Cable 8 94 FP9KDX 094 KY 8440T 2000 14 1 Latch B Shaft 4 95 FP9KDX 095 KY 8440T 2000 14 2 Nylon Wheel Slack Cable 4 96 FP9KDX 096 KY 8440T 2000 25 Rod Guide 2 97 FP9KDX 097 KY 8440T 2000 19 Cover Plate Crossbea...

Page 27: ...is not considered a warranty issue and therefore must be noted for any potential recovery with the shipping company The customer is required to notify Tuxedo of any missing parts within 72 hours Timely notification must be received to be covered under warranty Tuxedo will replace any defective part under warranty at no charge as soon as such parts become available from the manufacturer No guarante...

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