INTRODUCTION
Congratulations on your purchase of a Duraplas 12V spray unit. Your sprayer has been manufactured to provide the maximum in dependable efficient
use. Proper operation and maintenance will ensure long satisfactory service. Study this manual carefully to become familiar with the operation and
maintenance instructions.
Keep your manual in a safe, convenient place for future reference. Always mention the model and part number in any correspondence. To insure
correct parts service be sure to use the part number and description when ordering.
ASSEMBLY
Check inside tank for any foreign objects. Install gun clips using screws. Attach hose to the discharge port of the diaphragm pump using plastic clamp
provided. Install drain cap and washer. Install tank lid tether.
OPERATION
Operating power is obtained directly from a 12 VDC source. Be sure to connect the red to the positive (+) source and attach the black to the negative (-
) source. Before spraying chemicals, fill the tank half full of plain water to allow familiarization with the sprayer and to prevent waste of expensive
chemicals.
This unit is fitted with a pressure regulator for ease of use in both boom spraying and spot spraying (lance spraying) operations.
FOR SPOT SPRAYING
– When spot spraying, pump will run continuously. Using regulator adjustment, (brass tee) rotate clockwise or counter
clockwise until desired pressure (visible on gauge) is reached. It is recommended that for normal spot spraying duties, pump should run at 40-50PSI when
using lance. If pump “cycles” or “Surges” during lance operation, decrease pressure by adjusting regulator counter -clockwise until surging stops and
desired pressure is reached.
BOOM OPERATION
– When spraying using boom, use regulator adjustment to achieve desired pressure output and application rate. To increase
pressure; rotate adjustment clockwise; to decrease pressure, rotate counter-clockwise.
SPRAYER MAINTENANCE
A sprayer is a carefully designed and built machine that should provide many years of reliable service if properly cared for, the main rule in caring for
any sprayer is: KEEP IT CLEAN. Neglect costs dollars in repairs, wasted spray material and premature replacement of the sprayer.
CLEANING & STORAGE
Most spray materials are highly corrosive. The most important aspect of long dependable service from the sprayer is a thorough cleaning immediately
following each use. In addition, the residue of one type of chemical could cause an undesirable effect when a different chemical is used for a different
purpose.
The most effective cleaning method is to pump several rinses of clean water through the tank, pump, hoses, boom, spray gun, etc. A neutralizing agent
such as a solution of Nutra-Sol, a detergent or household ammonia as recommended by the chemical manufacturer can assist in removal of a persistent
chemical. When the system is thoroughly cleaned drain the tank, suction line, pump, hoses, etc.
The following steps should be followed for the maintenance and storage of your sprayer.
1.
Wash and flush out sprayer after completion of each phase of your program. Flush out sprayer when changing chemicals if there is a
possibility of the chemicals being incompatible. Use of a detergent is advisable if the chemical manufacturer does not make specific
cleaning recommendations. Flush system completely, including nozzles. Never use metal objects to open clogged nozzles.
2. Clean sprayer thoroughly before storing at the end of the spraying season. Permanent type anti-freeze added to the final rinse will leave a
rust inhibiting film in parts of the sprayer.
WARRANTY
Products sold shall be warranted from defects in workmanship and material when used within the service and scope for which they were designed for a
period of one year from date of purchase. Contact your distributor/ dealer for replacements parts or warranty work. Please have your original sales receipt
or other proof of purchase date when requesting any warranty work.
To ensure the correct parts are acquired always provide the model number of your sprayer/attachment and the part number and description obtained from
illustrated parts breakdown in this manual.
Pump Assembly (ONLY FOR 55 and 95 LITER)
Your pump comes attached to the tank with the Inlet hose already attached. You will need to attach the Regulator Manifold to the pump
following the steps below and the diagrams included.
1.)
Move the Outlet Port Clip on the pump into the Open position.
2.)
Obtain the Regulator Manifold(PN 34-140118) and slide into the Outlet Port of the pump so that the Blue Knob is facing the front
of the pump as seen in FIGURE A
3.)
Obtain the Boom Valve(PN GHV-1-BLK) and thread onto the Garden Hose Fitting on the Regulator Manifold(PN EF-QC-E34)
4.)
Obtain the Boom Hose and thread onto the Boom Valve you just attached to the Regulator Manifold
5.)
Obtain the Pressure Gauge (1124DAB100) and thread into the Top Port on the Regulator manifold.
6.)
Attach Return Line Hose to Bypass Port (PN EF-QC-EL12) and push other end through Top Hat Grommet (PN 33-100098) in
Tank. FIGURE B. Grommet should be in line with Elbow Fitting.
7.)
Attach Hose Clamp to Hose. Make sure that the clamp is on the Bypass Port
8.)
Attach Spray Wand Hose to Elbow Port on bottom of the Regulator Manifold(PN 3EL1428) FIGURE C
9.)
Attach Hose Clamp to Hose. Make sure that the clamp is on the Elbow Port
