background image

 

 

Instruction Manual 

PHS-1900 Hydrostatic Pump - V1.0 

www.durapac.com 

Page 4 of 4 

 

3.1

 

Hydraulic Pumps 

 

Do

 use a gauge or other load measuring instrument to verify load 

 

Do NOT

 exceed the rated capacity of the pump or any equipment in the system. Burst 

hazard exists if connection pressure exceeds rated pressure 

 

Do NOT

 operate the system with bent or damaged couplers or damaged threads 

 

Do NOT

 subject the pump and its components to shock loads 

 

Use only Durapac approved accessories and components 

 

Do NOT

 connect to an application which can return more fluid to the reservoir than 

the pump reservoir can hold 

 

Do NOT

 connect pump to a hydraulic system that is powered by another pump 

3.2

 

Hydraulic Hoses & Fluid Transmission Lines 

 

Avoid short runs of straight line tubing. Straight line runs do not provide for expansion 
and contraction due to pressure and/or temperature changes 

 

Reduce stress in tube lines. Long tubing runs should be supported by brackets or clips. 
Before operating the pump, connections should be tightened securely and leak-free. 
Over tightening can cause premature thread failure or high pressure fittings to burst 

 

Should a hydraulic hose ever rupture, burst or need to be disconnected, immediately 
shut off the pump and release all pressure. Never attempt to grasp a leaking 
pressurised hose with your hands. The force of escaping hydraulic fluid can inflict 
injury 

 

Do NOT

 subject the hose to potential hazard such as fire, sharp objects, extreme heat 

or cold or heavy impact 

 

Do NOT

 allow the hose to kink, twist, curl, crush, cut or bend so tightly that the fluid 

flow within the hose is blocked or reduced. Periodically inspect the hose for wear 

 

Hose material and coupler seals must be compatible with the hydraulic fluid used. 
Hoses also must not come in contact with corrosive materials such as battery acid, 
creosote-impregnated objects and wet paint. Never paint a coupler or hose 

FAILURE TO HEED THESE WARNINGS MAY RESULT IN PERSONAL INJURY AS WELL AS PROPERTY DAMAGE. 

4.0

 

Installation 

 

IMPORTANT:

 Always secure threaded port connections with high grade, non-hardening pipe 

thread sealant. Teflon tape can be used if only one layer of tape is used and it is applied 
carefully, two threads back, to prevent the tape from being introduced into hydraulic system, 
which could cause jamming of precision-fit parts 

 

Use only good quality filtered water. Use of anything other than good quality water will void 
warranty and damage the pump 

Summary of Contents for PHS-1900

Page 1: ... 186 Granite Street GEEBUNG QLD 4034 Australia sales absoluteequipment com au Phone 61 7 3865 4006 Fax 61 7 3102 6288 Maximum Operating Pressure 700 bar Instruction Manual Single Acting Single Speed Hydrostatic Hand Pump PHS 1900 ...

Page 2: ...ts decals warning safety labels or signs are replaced with Durapac authorised replacement parts only Any pump that appears to be damaged in any way is worn leaking or operates abnormally should be removed from service immediately until such time as repairs can be made Any pump that has been or suspected to have been subject to a shock load should be removed from service immediately until inspected...

Page 3: ...ulic connections under pressure Release all line pressure before disconnecting hoses All personnel must be clear before lowering load or depressurising the system Do NOT attempt to lift a load weighing more than the capacity of the cylinder IMPORTANT If at any stage the safety related decals become hard to read these must be replaced Minimum age of the operator must be 18 years The operator must h...

Page 4: ...s to burst Should a hydraulic hose ever rupture burst or need to be disconnected immediately shut off the pump and release all pressure Never attempt to grasp a leaking pressurised hose with your hands The force of escaping hydraulic fluid can inflict injury Do NOT subject the hose to potential hazard such as fire sharp objects extreme heat or cold or heavy impact Do NOT allow the hose to kink twi...

Page 5: ...le Extensions cause unstable pump operation In certain situations the pump handle can kick back Always keep your body to the side of the pump away from the line of force of the handle Do NOT operate a pump that is disconnected from application If operated in this condition the hose and connections will become pressurised This increases burst hazard Damage may occur to pump and its components 5 1 B...

Page 6: ... repair service contact your local Durapac authorised service centre Damage to hydraulic hoses may not be detected during visual inspections For this reason Durapac recommends that hydraulic hoses be replaced on a regular basis Tighten connections as needed Use non hardening pipe thread compound when servicing connections Dirt sand etc will quickly ruin any hydraulic system Ensure that couplings a...

Page 7: ...s change fluid once a year or every 300 hours of use 6 3 1 Repeat Steps 6 1 1 to 6 1 2 above 6 3 2 Pour used fluid into a sealable container 6 3 3 Repeat Steps 6 1 3 to 6 1 5 above 6 3 4 Dispose of fluid in accordance with local regulations 6 4 Lubrication To extend pump life and improve performance lubricate the beam pin A cross pin B and piston head C regularly using roller bearing grease Figure...

Page 8: ...xtends only partially Low fluid level in pump reservoir Fill and bleed the system Load above capacity of system Use correct equipment Cylinder piston extends slower than normal Loose couplers Tighten couplers Restricted hydraulic line or fitting Clean and replace if damaged Pump not operating correctly Check pump s operating instructions Repair or replace as necessary Low fluid level in pump reser...

Page 9: ... Back up ring ZAM1168 1 19 Filter net ZAM1578 1 6 Piston rod ZAM1565 1 20 O ring ZAM1579 1 7 Bolt ZAM1566 1 21 Reservoir ZAM1580 1 8 C type ring ZAM1567 2 22 O ring ZAM1581 1 9 Bolt ZAM1568 1 23 Fluid bolt ZAM1582 1 10 Handle ZAM1569 1 24 O ring ZAM1583 1 11 Bolt ZAM1570 1 25 Fluid bung ZAM1584 1 12 Pressure relief valve ZAM1571 1 26 Bolt ZAM1585 1 13 O ring ZAM1572 2 Repair kit ZAM1586 1 14 Bolt ...

Reviews: