background image

 

 

Instruction Manual 

PHS-1900 Hydrostatic Pump - V1.0 

www.durapac.com 

Page 5 of 5 

 

4.1

 

Familiarise yourself with the specifications and illustrations in this owner’s manual. 
Know your pump, its limitations and how it operates before attempting to use. Refer to 
the specification chart below or if in doubt, contact a Durapac representative. 

 

4.2

 

Remove the manifold plug and then connect fluid output port to suitable fittings and 
application/cylinder. 

4.3

 

Check all system fittings and connections to be sure they are tight and leak free. 

4.4

 

Check fluid level in reservoir before operating pump. 

4.5

 

Remove air from the system – Air can accumulate in the hydraulic system during the 
initial setup or after prolonged use, causing the cylinder to respond slowly or in an 
unstable manner.  Should removal of air from pump be required, please follow the 
steps in 6.2 – Bleeding Air from the System in the Maintenance Section. 

5.0

 

Operation 

 

IMPORTANT: 

 

 

Do NOT

 add extensions to the pump handle. Extensions cause unstable pump 

operation 

 

 

In certain situations the pump handle can "kick back". Always keep your body to the 
side of the pump, away from the line of force of the handle 

 

 

Do NOT

 operate a pump that is disconnected from application. If operated in this 

condition, the hose and connections will become pressurised. This increases burst 
hazard. Damage may occur to pump and its components 

5.1

 

Before Using the Pump 

5.1.1

 

Check all system fittings and connections to be sure they are tight and leak free. 

5.1.2

 

Check fluid level in reservoir before operating pump. 

5.1.3

 

Release vent bolt ¼ - 1 full (counter clockwise) turn to prevent vacuum damage. 

Note

: To reduce handle effort at high pressure, take short strokes. Maximum leverage 

is obtained in the last 5° of stroke.  

 

5.2

 

Advance and Retraction of Single-Acting Applications 

5.2.1

 

Turn the pump’s release valve clockwise to a closed position.  

 

IMPORTANT

: Only hand-tighten the valve. Applying too much force to the valve 

may damage the valve stem 

PHS-1900

S/A

700

900.0

2.3

3/8" NPTF

6.45

Pressure 

Rating

(bar)

Water Volumes 

per Stroke (cc)

Outlet 

Port 

Thread

Weight 

(kg)

Model

Number

Used 

with 

Cylinder

Useable Water 

Capacity (cc)

Summary of Contents for PHS-1900

Page 1: ... 186 Granite Street GEEBUNG QLD 4034 Australia sales absoluteequipment com au Phone 61 7 3865 4006 Fax 61 7 3102 6288 Maximum Operating Pressure 700 bar Instruction Manual Single Acting Single Speed Hydrostatic Hand Pump PHS 1900 ...

Page 2: ...ts decals warning safety labels or signs are replaced with Durapac authorised replacement parts only Any pump that appears to be damaged in any way is worn leaking or operates abnormally should be removed from service immediately until such time as repairs can be made Any pump that has been or suspected to have been subject to a shock load should be removed from service immediately until inspected...

Page 3: ...ulic connections under pressure Release all line pressure before disconnecting hoses All personnel must be clear before lowering load or depressurising the system Do NOT attempt to lift a load weighing more than the capacity of the cylinder IMPORTANT If at any stage the safety related decals become hard to read these must be replaced Minimum age of the operator must be 18 years The operator must h...

Page 4: ...s to burst Should a hydraulic hose ever rupture burst or need to be disconnected immediately shut off the pump and release all pressure Never attempt to grasp a leaking pressurised hose with your hands The force of escaping hydraulic fluid can inflict injury Do NOT subject the hose to potential hazard such as fire sharp objects extreme heat or cold or heavy impact Do NOT allow the hose to kink twi...

Page 5: ...le Extensions cause unstable pump operation In certain situations the pump handle can kick back Always keep your body to the side of the pump away from the line of force of the handle Do NOT operate a pump that is disconnected from application If operated in this condition the hose and connections will become pressurised This increases burst hazard Damage may occur to pump and its components 5 1 B...

Page 6: ... repair service contact your local Durapac authorised service centre Damage to hydraulic hoses may not be detected during visual inspections For this reason Durapac recommends that hydraulic hoses be replaced on a regular basis Tighten connections as needed Use non hardening pipe thread compound when servicing connections Dirt sand etc will quickly ruin any hydraulic system Ensure that couplings a...

Page 7: ...s change fluid once a year or every 300 hours of use 6 3 1 Repeat Steps 6 1 1 to 6 1 2 above 6 3 2 Pour used fluid into a sealable container 6 3 3 Repeat Steps 6 1 3 to 6 1 5 above 6 3 4 Dispose of fluid in accordance with local regulations 6 4 Lubrication To extend pump life and improve performance lubricate the beam pin A cross pin B and piston head C regularly using roller bearing grease Figure...

Page 8: ...xtends only partially Low fluid level in pump reservoir Fill and bleed the system Load above capacity of system Use correct equipment Cylinder piston extends slower than normal Loose couplers Tighten couplers Restricted hydraulic line or fitting Clean and replace if damaged Pump not operating correctly Check pump s operating instructions Repair or replace as necessary Low fluid level in pump reser...

Page 9: ... Back up ring ZAM1168 1 19 Filter net ZAM1578 1 6 Piston rod ZAM1565 1 20 O ring ZAM1579 1 7 Bolt ZAM1566 1 21 Reservoir ZAM1580 1 8 C type ring ZAM1567 2 22 O ring ZAM1581 1 9 Bolt ZAM1568 1 23 Fluid bolt ZAM1582 1 10 Handle ZAM1569 1 24 O ring ZAM1583 1 11 Bolt ZAM1570 1 25 Fluid bung ZAM1584 1 12 Pressure relief valve ZAM1571 1 26 Bolt ZAM1585 1 13 O ring ZAM1572 2 Repair kit ZAM1586 1 14 Bolt ...

Reviews: