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Instruction Manual 

P-2800 & P-2800D Hand Pumps - V1.1  www.durapac.com 

Page 8 of 12 

 

 

Figure 4 – Bleeding Air from the System 

6.2.1

 

Pump With Single-Acting Cylinder (A) 

6.2.1.1

 

Repeat Steps 6.1.1 to 6.1.3 (above), if required. 

6.2.1.2

 

Position pump at higher elevation than cylinder. 

6.2.1.3

 

Position cylinder with the plunger end down (up if using pull cylinder). 

6.2.1.4

 

Operate pump to fully extend the cylinder (retract if using pull cylinder). 

6.2.1.5

 

Open release valve to retract cylinder (extend if a pull cylinder). This will 
force the trapped air to move up to the pump reservoir. 

6.2.1.6

 

Repeat the above steps as necessary. 

6.2.1.7

 

Recheck oil level after removing air. 

6.2.1.8

 

Return vent/fill cap to operating position. 

6.2.2

 

Pump With Double-Acting Cylinder (B) 

6.2.2.1

 

Repeat Steps 6.1.1 to 6.1.3 (above), if required. 

6.2.2.2

 

Position pump at higher elevation than cylinder. 

6.2.2.3

 

Put cylinder in horizontal position with ports up. 

6.2.2.4

 

Fully advance and retract the cylinder 2 to 3 times.  

6.2.2.5

 

Repeat the above steps as necessary. 

6.2.2.6

 

Recheck oil level after removing air. 

6.2.2.7

 

Return vent/fill cap to operating position. 

6.3

 

Changing Hydraulic Fluid 

 

For best results, change fluid once a year or every 300 hours of use 

6.3.1

 

Repeat Steps 6.1.1 to 6.1.2 (above). 

6.3.2

 

Pour used fluid into a sealable container. 

6.3.3

 

Repeat Steps 6.1.3 to 6.1.5 (above). 

6.3.4

 

Dispose of fluid in accordance with local regulations. 

6.4

 

Lubrication 

To extend pump life and improve performance, lubricate the beam pin (A), cross pin 
(B), and piston head (C) regularly, using roller bearing grease.  

Summary of Contents for P-2800

Page 1: ...186 Granite Street GEEBUNG QLD 4034 Australia sales absoluteequipment com au Phone 61 7 3865 4006 Fax 61 7 3102 6288 Maximum Operating Pressure 700 bar Instruction Manual Two Speed High Volume Hand Pu...

Page 2: ...It is recommended prior to use that an inspection be done by qualified personnel and that any missing or damaged parts decals warning safety labels or signs are replaced with Durapac authorised replac...

Page 3: ...read these must be replaced Minimum age of the operator must be 18 years The operator must have read and understood all instructions safety issues cautions and warnings before starting to operate the...

Page 4: ...in the hose is blocked or reduced Periodically inspect the hose for wear Hose material and coupler seals must be compatible with the hydraulic fluid used Hoses also must not come in contact with corro...

Page 5: ...operation In certain situations the pump handle can kick back Always keep your body to the side of the pump away from the line of force of the handle Do NOT operate a pump that is disconnected from a...

Page 6: ...maintained until the valve is shifted 5 3 3 To allow oil to return to the reservoir shift valve handle to closed position 180o RET 5 4 Double Acting Applications with 4 Way Valve WARNING Operate doubl...

Page 7: ...e clean and free of foreign matter After each use clean couplings and attach dust caps Maintenance is required when wear or leakage is noticed Periodically inspect all components to detect any problem...

Page 8: ...ll cap to operating position 6 2 2 Pump With Double Acting Cylinder B 6 2 2 1 Repeat Steps 6 1 1 to 6 1 3 above if required 6 2 2 2 Position pump at higher elevation than cylinder 6 2 2 3 Put cylinder...

Page 9: ...6 5 1 When not in use depressurise and disconnect the hydraulic pump from the application 6 5 2 Wipe clean thoroughly and store in a clean dry environment Avoid temperature extremes 6 5 3 For transpo...

Page 10: ...ts for P 2800D model only partially Low fluid level in pump reservoir Fill and bleed the system Load above capacity of system Use correct equipment Cylinder piston extends or retracts for P 2800D mode...

Page 11: ...er screw ZAL1287 1 47 Yoke ZAL1198 1 8 Tube connector ZAL1385 2 28 Pump cylinder ZAL1091 1 48 Yoke pin ZAL1156 2 9 Screw ZAL1319 4 29 Bearing ZAL1157 1 49 E ring ZAL1327 2 10 Pump body ZAL1032 1 30 O...

Page 12: ...n ZAL1156 2 9 Screw ZAL1319 4 29 Bearing ZAL1157 1 49 E ring ZAL1327 2 10 Pump body ZAL1032 1 30 O ring ZAL1222 1 50 Rubber ZAL1261 1 11 O ring ZAL1258 2 31 Wiper ZAL1214 1 51 Gasket seal ZAL1712 12 1...

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