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Instruction Manual 

P-2800 & P-2800D Hand Pumps - V1.1  www.durapac.com 

Page 4 of 12 

 

 

Use only Durapac approved accessories and components 

 

Do NOT

 connect to an application which can return more oil to the reservoir than 

the pump reservoir can hold 

 

Do NOT

 connect pump to a hydraulic system that is powered by another pump 

3.2

 

Hydraulic Hoses & Fluid Transmission Lines 

 

Avoid short runs of straight line tubing. Straight line runs do not provide for 
expansion and contraction due to pressure and/or temperature changes 

 

Reduce stress in tube lines. Long tubing runs should be supported by brackets or 
clips. Before operating the pump, connections should be tightened securely and 
leak-free. Over tightening can cause premature thread failure or high pressure 
fittings to burst 

 

Should a hydraulic hose ever rupture, burst or need to be disconnected, 
immediately shut off the pump and release all pressure. Never attempt to grasp a 
leaking pressurised hose with your hands. The force of escaping hydraulic fluid can 
inflict injury 

 

Do NOT

 subject the hose to potential hazard such as fire, sharp objects, extreme 

heat or cold or heavy impact 

 

Do NOT

 allow the hose to kink, twist, curl, crush, cut or bend so tightly that the fluid 

flow within the hose is blocked or reduced. Periodically inspect the hose for wear 

 

Hose material and coupler seals must be compatible with the hydraulic fluid used. 
Hoses also must not come in contact with corrosive materials such as battery acid, 
creosote-impregnated objects and wet paint. Never paint a coupler or hose 

FAILURE TO HEED THESE WARNINGS MAY RESULT IN PERSONAL INJURY AS WELL AS PROPERTY DAMAGE. 

4.0

 

Installation 

 

IMPORTANT:

 Always secure threaded port connections with high grade, non-hardening pipe 

thread sealant. Teflon tape can be used if only one layer of tape is used and it is applied 
carefully, two threads back, to prevent the tape from being introduced into hydraulic system, 
which could cause jamming of precision-fit parts 

4.1

 

Familiarise yourself with the specifications and illustrations in this owner’s manual. 
Know your hand pump, its limitations and how it operates before attempting to use. 
Refer to the specification chart below or if in doubt, contact a Durapac representative. 

 

4.2

 

Remove the manifold plug and then connect oil output port to suitable fittings and 
application/cylinder. 

1st Stage 2nd Stage

1st Stage 2nd Stage

P-2800

S/A

2 Way

27.5

700

8,000

113.0

4.0

3/8" NPTF

29

29.0

P-2800D

D/A

4 Way

27.5

700

8,000

113.0

4.0

3/8" NPTF

29

30.0

Weight

(kg)

Max 

Handle 

Effort (kg)

Valve 

Type

Model

Number

Used

with

Cylinder

Pressure Rating 

(bar)

Usable 

Oil 

Capacity 

Oil Volumes

per Stroke (cc)

Oil Port 

Thread

Summary of Contents for P-2800

Page 1: ...186 Granite Street GEEBUNG QLD 4034 Australia sales absoluteequipment com au Phone 61 7 3865 4006 Fax 61 7 3102 6288 Maximum Operating Pressure 700 bar Instruction Manual Two Speed High Volume Hand Pu...

Page 2: ...It is recommended prior to use that an inspection be done by qualified personnel and that any missing or damaged parts decals warning safety labels or signs are replaced with Durapac authorised replac...

Page 3: ...read these must be replaced Minimum age of the operator must be 18 years The operator must have read and understood all instructions safety issues cautions and warnings before starting to operate the...

Page 4: ...in the hose is blocked or reduced Periodically inspect the hose for wear Hose material and coupler seals must be compatible with the hydraulic fluid used Hoses also must not come in contact with corro...

Page 5: ...operation In certain situations the pump handle can kick back Always keep your body to the side of the pump away from the line of force of the handle Do NOT operate a pump that is disconnected from a...

Page 6: ...maintained until the valve is shifted 5 3 3 To allow oil to return to the reservoir shift valve handle to closed position 180o RET 5 4 Double Acting Applications with 4 Way Valve WARNING Operate doubl...

Page 7: ...e clean and free of foreign matter After each use clean couplings and attach dust caps Maintenance is required when wear or leakage is noticed Periodically inspect all components to detect any problem...

Page 8: ...ll cap to operating position 6 2 2 Pump With Double Acting Cylinder B 6 2 2 1 Repeat Steps 6 1 1 to 6 1 3 above if required 6 2 2 2 Position pump at higher elevation than cylinder 6 2 2 3 Put cylinder...

Page 9: ...6 5 1 When not in use depressurise and disconnect the hydraulic pump from the application 6 5 2 Wipe clean thoroughly and store in a clean dry environment Avoid temperature extremes 6 5 3 For transpo...

Page 10: ...ts for P 2800D model only partially Low fluid level in pump reservoir Fill and bleed the system Load above capacity of system Use correct equipment Cylinder piston extends or retracts for P 2800D mode...

Page 11: ...er screw ZAL1287 1 47 Yoke ZAL1198 1 8 Tube connector ZAL1385 2 28 Pump cylinder ZAL1091 1 48 Yoke pin ZAL1156 2 9 Screw ZAL1319 4 29 Bearing ZAL1157 1 49 E ring ZAL1327 2 10 Pump body ZAL1032 1 30 O...

Page 12: ...n ZAL1156 2 9 Screw ZAL1319 4 29 Bearing ZAL1157 1 49 E ring ZAL1327 2 10 Pump body ZAL1032 1 30 O ring ZAL1222 1 50 Rubber ZAL1261 1 11 O ring ZAL1258 2 31 Wiper ZAL1214 1 51 Gasket seal ZAL1712 12 1...

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