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Instruction Manual 

DRJ-10 Rail Jack - V1.2 

www.durapac.com 

Page 4 of 10 

 

 

CAUTION: 

 

 

KEEP HYDRAULIC EQUIPMENT AWAY FROM FLAMES AND HEAT.

 Hydraulic fluid can 

ignite and burn. Excessive heat will soften packings and seals, resulting in fluid leaks. 
Heat also weakens hose materials and packings. For optimum performance do not 
expose equipment to temperatures of 65°C (150°F) or higher. Protect all equipment 
from weld spatter 

 

 

No alteration should be made to this device 

3.1

 

Hydraulic Rail Jacks 

 

Do NOT

 exceed the rated capacity of the jack or any equipment in the system  

 

Do NOT 

tamper with the adjustment of the jacks internal relief valve screw. To do so 

may cause the jack to fail

 

 

Do NOT 

use in an unstable or hazardous position

 

 

Always use the jack on solid and level surface that is capable of carrying the load. If 
used to lift a vehicle, set the vehicle’s parking brake and block the tyres 

 

Keep the load stable during lifting.  An unstable load may cause the jack or load to slip 

 

Centre the load on the jack. Off centre loads can damage seals and cause hydraulic 
failure 

 

Keep non-essential personnel at a safe distance when using the jack 

 

Do NOT 

carry the jack by the jacking lever

 

 

Do NOT 

lift people or loads with people on them

 

 

Do NOT 

lift a load on the end of the toe. Fully engage the load with the toe and where 

practical ensure that the top of the vertical face “head-toe” attachment is also 
engaged with the load

 

 

Ensure that the jack is undamaged and in good working order. Do not use the jack if it 
is damaged 

 

Do NOT 

use the jack for any purpose other than that for which it is intended 

 

Keep the jack clean, particularly the head-toe attachment 

 

Do NOT

 operate the system with bent or damaged couplers or damaged threads 

 

Do NOT

 subject the jack and its components to shock loads 

 

Use only Durapac approved accessories and components 

FAILURE TO HEED THESE WARNINGS MAY RESULT IN PERSONAL INJURY AS WELL AS PROPERTY DAMAGE. 

Summary of Contents for DRJ-10

Page 1: ...ABSOLUTE EQUIPMENT PTY LTD 2 186 Granite Street GEEBUNG QLD 4034 Australia sales absoluteequipment com au Phone 61 7 3865 4006 Fax 61 7 3102 6288 Instruction Manual Hydraulic Rail Jack Model DRJ 10...

Page 2: ...ight of 50mm allows easy positioning under the base of the rail 10 ton1 of lifting force Indexed toe minimises swivel and allows for a safe stable platform Internal spring return allows an unloaded ja...

Page 3: ...st not exceed the pressure rating of the lowest rated component in the system Install pressure gauges in the system to monitor operating pressure It is your window to what is happening in the system A...

Page 4: ...ake and block the tyres Keep the load stable during lifting An unstable load may cause the jack or load to slip Centre the load on the jack Off centre loads can damage seals and cause hydraulic failur...

Page 5: ...oe is under the load point 5 1 3 Pump the jacking lever in an up and down motion 5 2 Lowering the Jack 5 2 1 Check beneath the load for any obstructions and remove any mechanical supports 5 2 2 Slowly...

Page 6: ...ly down 6 1 3 Remove the oil filler plug 6 1 4 Use a small funnel to fill the reservoir to a level 3 mm below the bottom of the filler hole 6 1 5 Bleed air from system if necessary 6 1 6 Close the rel...

Page 7: ...2 Pour used fluid into a sealable container 6 3 3 Repeat Steps 6 1 4 to 6 1 7 above 6 3 4 Dispose of fluid in accordance with local regulations 6 4 Lubrication Oil the pivots of the manual pump mechan...

Page 8: ...n parts or defective seals Jack will not lift smoothly or to full height Oil level low Top up to correct level Air in system Refer to 6 2 Bleeding Air from the System Cylinder sticking or binding Chec...

Page 9: ...M1827 1 3 Stop ring ZAM1819 1 15 Toe ZAM1828 1 4 O ring ZAM1820 1 16 Removable handle ZAM1829 1 5 Back up ring ZAM1821 1 17 Pump assembly ZAM1830 1 6 O ring ZAM1822 1 18 Bolt ZAM1831 2 7 Back up ring...

Page 10: ...M1853 1 2 Bolt ZAM1839 2 17 Release valve ZAM1854 1 3 Bolt ZAM1840 2 18 C ring ZAM1855 6 4 Reservoir ZAM1841 1 19 Plug 3 ZAM1856 1 5 Reservoir bladder ZAM1842 1 20 O ring ZAM1857 1 6 Filter ZAM1843 1...

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