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T13.01.000.0000.0003 
2019/04 Revision Index E 
English

 

 

 

Columbus McKinnon Engineered Products GmbH  
Am Silberpark 2-8 
D-86438 Kissing

 

Telefon: 

+49(0)8233  2121  800 

Telefax: 

+49(0)8233  2121  805 

 

 

 

Operating Instructions 
Assembly Instructions 

Worm gear screw jacks type 1 and type 2 
SHE BG0,5 – BG 200.1

 

HSE 32 –HSE 140

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for HSE 100.1

Page 1: ...h Columbus McKinnon Engineered Products GmbH Am Silberpark 2 8 D 86438 Kissing Telefon 49 0 8233 2121 800 Telefax 49 0 8233 2121 805 Operating Instructions Assembly Instructions Worm gear screw jacks...

Page 2: ...ks standard version 11 6 1 Safety worm gear screw jacks 11 Safety nut wear monitoring 11 6 2 Safety nut wear monitoring 12 6 3 Safety trap nut option for ball screw spindles 12 6 4 Options for screw j...

Page 3: ...oning Observe the safety instructions Store document Practical information Warning against a general hazard Risk of injury due to neglect Warning against electrical voltage Severe risk of injury due t...

Page 4: ...safety devices such as limited pitch angle safety nut speed monitoring and or wear monitoring are designed or constructed according to the requirements of the applicable standard DIN EN 1570 1 2015 01...

Page 5: ...achinery directive 2006 42 EC Machine safety DIN EN ISO 12100 2010 Lift devices DIN EN 1494 2009 05 Lifting tables DIN EN 1570 1 2015 01 Elevating work platforms DIN EN 280 2014 02 Loading platforms D...

Page 6: ...ust be able to bear the screw torque securely Ball thread spindles and multi geared trapezoidal thread spindles are not self locking An appropriate brake device needs to be integrated into the system...

Page 7: ...mech end stops Travelling nut LFM Standard travelling nut LSF Travelling nut with spanner flat LSA Travelling nut with spherical contact surface EFM Single flange nut Tr or Ku LWZ Travelling nut with...

Page 8: ...60 153 702 1009 Max permit torque on the drive shaft Nm 12 29 4 46 5 92 195 280 Max permit screw length at pressure load mm See offset diagram compendium worm gear screw jacks Model series SHE unit si...

Page 9: ...0 7 1 4 2 0 2 5 Max drive capacity at 20 C ambient temperature and 10 DC h kW 0 35 0 65 1 15 2 7 3 8 5 0 Overall efficiency ratio N 29 27 24 27 24 22 Overall efficiency ratio L 20 19 16 17 17 15 Spind...

Page 10: ...4235 11115 Max permit torque on the drive shaft Nm 29 4 48 7 168 398 705 975 1640 4260 Max permit screw length at pressure load mm See offset diagram compendium worm gear screw jacks 5 Receipt of good...

Page 11: ...EN 1570 1 elevating work platforms acc to DIN EN 280 vehicle lifts acc to DIN EN 1493 and stages and studios acc to BGV C1 DIN56950 1 The manufacturer is responsible for the risk assessment of the en...

Page 12: ...used as a working stop If the end stop is run against the block this can cause damages to the screw or gears 6 4 2 Ball thread spindle Ku Please note during assembly and transport Ball thread spindles...

Page 13: ...and top up if necessary 6 For SHE with grease lubrication Lubricate the gear using the grease gun at the lubrication nipple Housing needs to be filled completely with grease For HSE for the ATEX area...

Page 14: ...brication Fitting position M1A M1B M2A M2B M3A M3B M4A M4B M5A M5B M6A M6B Pos 2 Pos 3 Pos 4 Pos 5 Pos 6 7 2 Fitting positions HSE Version A Version B 7 2 1 HSE oil fixtures Mount ing position M1A M1B...

Page 15: ...ngs Fasten screw jacks using only quality bolts and screws Secure bolts and screws 7 4 Assembly of the inductive limit switches 1 Switching cam 2 Counter nut 3 Inductive sensor 4 Sensor fittings Run s...

Page 16: ...ndividual adjustments x according to the order confirmation drawing Secure screws against unintentional loosening Adjusting the switch point Loosen screws 4 Slide the holding plate 3 up or down to the...

Page 17: ...16 13 02 035 0016 0000 80 10 XCK T2110P16 13 02 035 SHE 50 1 99 15 XCK T2110P16 13 02 113 0006 SHE 75 97 15 XCK T2110P16 13 02 075 0000 2300 SHE 100 1 15 7 8 2 Dimension b HSE series Size Dimension b...

Page 18: ...8 M 8 M 8 M 12 M 16 M 18 M 24 M 33 M 33 M 42 M 42 M 48 M 48 Screws head II M 6 M 8 M 12 M 16 M 18 M 24 M 24 M 30 M 30 M 42 M 48 M 48 Number of screws 2 4 4 4 4 4 4 4 4 6 6 8 HSE Size 32 36 1 50 1 63 1...

Page 19: ...rised personnel Check lubrication level Check limit switches Pay attention to the proper polarization of the electrical installation the the motor s sense of direction Put lift unit into operation wit...

Page 20: ...rew jack Every 50 hours of operation Prior to every operation Quarterly Every 300 hours of operation or annually Every 5 years or after 1 000 hours of operation SHE Ba1 Check the screw s grease level...

Page 21: ...by an authorised person in intervals at least 1x per year specified by the operator TRBS 1203 1 8 9 2 5 Screw jacks with safety nut 1 Wear indication ring Safety test Check the wear in the screw jack...

Page 22: ...1HSE and SHE with oil lubrication Check oil fill level at the oil sight glass and refill if necessary Visual check for leaks 9 2 12Lubrication amounts SHE gear box with grease lubrication SHE unit siz...

Page 23: ...ber oil GEM 1 220 N Optigear BM 220 Spartan EP 220 Gearmaster CLP 220 20 to 80 Mineral oil CLP VG680 Kl beroil GEM 1 680 N Optigear BM 680 Spartan EP 680 Gearmaster CLP 680 40 to 120 Synth oil PGLP V...

Page 24: ...en erstellt und sie werden der zust ndigen nationalen Beh rde auf Verlangen in elektronischer Form bermittelt The special technical documentation referred to in Annex VII B has been prepared and will...

Page 25: ...1 3 4 1 3 7 1 3 9 1 5 2 1 7 3 1 7 4 4 1 2 3 4 1 2 6 Die speziellen technischen Unterlagen gem Anhang VII B wurden erstellt und sie werden der zust ndigen nationalen Beh rde auf Verlangen in elektronis...

Page 26: ...sbesondere Applied harmonised standards in particular Normes harmonis es utilis es notamment DIN EN 1127 1 2011 Explosionsschutz Grundlagen und Methodik Explosion prevention Basic concepts and methodo...

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