background image

 

 

Instruction Manual 

DRJ-10 Rail Jack - V1.2 

www.durapac.com 

Page 2 of 10 

 

 

This is a safety alert symbol. It is used to alert you to potential personal injury hazards. 
Obey all safety messages that follow this symbol to avoid injury or death 

1.0

 

Product Information 

DURAPAC – Hydraulic Rail Jacks are engineered to meet Industrial Standards for Performance and 
Safety.  The DRJ-10 rail jack is ideally suited to aligning, gauging and lifting of rail or sleepers. Utilising 
a forged aluminium upright base, this 10 ton

1

 capacity jack has been designed to be robust, light 

weight and reduce the risk of operator injury. It has a spring return mechanism that will allow a jack 
with no load to be returned to the retracted position. The jack is fitted with an internal safety 
pressure relief valve to protect against overloading. The bladder system inside the aluminium 
protected reservoir allows the jack to be used in both the horizontal and vertical position making it 
exceptionally versatile.  

 

80cm removable extension handle 

 

36kg maximum handle effort with extension handle 

 

Release valve allows for controlled lowering and is recessed for protection against accidental 
knocks 

 

Internal oil reservoir bladder allows operation in horizontal or vertical position 

 

Oil reservoir cover manufactured from aluminium (6061) 

 

One piece of forged aluminium (7075T) base provides great support in soft ballast 

 

Minimum base height of 50mm allows easy positioning under the base of the rail 

 

10 ton

1

 of lifting force 

 

Indexed toe minimises swivel and allows for a safe, stable platform 

 

Internal spring return allows an unloaded jack to return to the retracted position 

 

Chrome plated steel piston rod resists corrosion and extends life 

 

Fixed in-line padded carrying handle 

Special skill, knowledge and training may be required for a specific task and the product may not be 
suitable for all jobs. The user must ultimately make the decision regarding suitability of the product 
for any given task and assume the responsibility of safety for all in the work area. Contact a Durapac 
representative if you are unsure of your rail jack’s suitability for a particular application. 

2.0

 

Receiving Instructions 

It is recommended prior to use that an inspection be done by qualified personnel and that any 
missing or damaged parts, decals, warning/safety labels or signs are replaced with Durapac 
authorised replacement parts only. Any rail jack that appears to be damaged in any way, is worn, 
leaking or operates abnormally should be removed from service immediately until such time as 
repairs can be made. Any rail jack that has been or suspected to have been subject to a shock load 
should be removed from service immediately until inspected by a Durapac authorised service centre. 
Owners and operators of this equipment should be aware that the use and subsequent repair of this 
equipment may require specialised training and knowledge. 

1

 

Nominal Jack Capacity in ton – see kN values shown in specification table (page 5) for actual capacity 

Summary of Contents for DRJ-10

Page 1: ...ABSOLUTE EQUIPMENT PTY LTD 2 186 Granite Street GEEBUNG QLD 4034 Australia sales absoluteequipment com au Phone 61 7 3865 4006 Fax 61 7 3102 6288 Instruction Manual Hydraulic Rail Jack Model DRJ 10...

Page 2: ...ight of 50mm allows easy positioning under the base of the rail 10 ton1 of lifting force Indexed toe minimises swivel and allows for a safe stable platform Internal spring return allows an unloaded ja...

Page 3: ...st not exceed the pressure rating of the lowest rated component in the system Install pressure gauges in the system to monitor operating pressure It is your window to what is happening in the system A...

Page 4: ...ake and block the tyres Keep the load stable during lifting An unstable load may cause the jack or load to slip Centre the load on the jack Off centre loads can damage seals and cause hydraulic failur...

Page 5: ...oe is under the load point 5 1 3 Pump the jacking lever in an up and down motion 5 2 Lowering the Jack 5 2 1 Check beneath the load for any obstructions and remove any mechanical supports 5 2 2 Slowly...

Page 6: ...ly down 6 1 3 Remove the oil filler plug 6 1 4 Use a small funnel to fill the reservoir to a level 3 mm below the bottom of the filler hole 6 1 5 Bleed air from system if necessary 6 1 6 Close the rel...

Page 7: ...2 Pour used fluid into a sealable container 6 3 3 Repeat Steps 6 1 4 to 6 1 7 above 6 3 4 Dispose of fluid in accordance with local regulations 6 4 Lubrication Oil the pivots of the manual pump mechan...

Page 8: ...n parts or defective seals Jack will not lift smoothly or to full height Oil level low Top up to correct level Air in system Refer to 6 2 Bleeding Air from the System Cylinder sticking or binding Chec...

Page 9: ...M1827 1 3 Stop ring ZAM1819 1 15 Toe ZAM1828 1 4 O ring ZAM1820 1 16 Removable handle ZAM1829 1 5 Back up ring ZAM1821 1 17 Pump assembly ZAM1830 1 6 O ring ZAM1822 1 18 Bolt ZAM1831 2 7 Back up ring...

Page 10: ...M1853 1 2 Bolt ZAM1839 2 17 Release valve ZAM1854 1 3 Bolt ZAM1840 2 18 C ring ZAM1855 6 4 Reservoir ZAM1841 1 19 Plug 3 ZAM1856 1 5 Reservoir bladder ZAM1842 1 20 O ring ZAM1857 1 6 Filter ZAM1843 1...

Reviews: