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Keep your welding machine in top condition

The DURALLOY ARC 161/201 PFC does not require any special 
maintenance, however the user should take care of the machine 
as follows:

•  Regularly clean the ventilation slots.

•  Keep the casing clean.

•  Check all cables before use.

•  Check electrode holders, work lead/clamps and welding 

torches before use.

•  Replace worn electrode holders and earth clamps, which do 

not provide a good connection.

•  Replace worn consumable parts in a timely manner.

•  Use a soft cloth or brush to clean electrical components.

•  Do not use liquid cleaning products, water or especially 

solvents.

•  Do not use compressed air to clean electrical components as 

this can force dirt and dust further into components, causing 
electrical short circuits.

•  Check for damaged parts. Do not use the welderwith 

damaged parts.

•  A damaged welder must be carefully checked by a qualified 

person to determine that it will operate properly. Check for 
breakage of parts, mountings and other conditions that may 
affect its operation. An authorised service centre should 
properly repair a damaged part. Have your welder repaired 
by an expert.

This appliance is manufactured in accordance with relevant safety 
standards. Only experts must carry out repairing of electrical 
appliances, otherwise considerable danger for the user may 
result. Use only genuine replacement parts. Do not use modified 
or non-genuine parts.

Storing the Welder

When not in use the welder should be stored in the dry and frost-
free environment.

WARNING!

 

Before performing cleaning/maintenance, replacing 
cables / connections , make sure the welding machine is 
switched off and disconnected from the power supply.

www.duralloy.net.au

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1300 369 456 

CARE & MAINTENANCE

Size of Electrodes

The electrode size is determined by the thickness of metals 
being joined and can also be governed by the type of welding 
machine available. Small welding machines will only provide 
current (amperage) to run smaller sized electrodes.

For thin sections, it is necessary to use smaller electrodes 
otherwise the arc may burn holes through the job. A little practice 
will soon establish the most suitable electrode for a given 
application.

Storage of Electrodes

Always store electrodes in a dry place and in their original 
containers.

Electrode Polarity

Electrodes are generally connected to the electrode holder with 
the electrode holder connected positive polarity.

The work lead is connected to the negative polarity and is 
connected to the work piece. If in doubt consult the electrode 
data sheet.

ELECTRODES

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ARC 161/201 PFC

OWNER’S MANUAL

Summary of Contents for ARC 161 PFC

Page 1: ...ARC 161 201 PFC OWNER S MANUAL www duralloy net au 1300 369 456 ...

Page 2: ...on DURALLOY product is subject to stringent quality control and designed and manufactured to EN60974 1 2012 standards Common use of DURALLOY products include Light Engineering Automotive Home Hobby Engineering Farming Industrial Maintenance Repairs For industrial welding solutions check out the DURALLOY at www duralloy net au DURALLOY is a market leading provider of innovative power equipment solu...

Page 3: ... net au 1300 369 456 CONTENTS Know Your Machine Quick Start Guide Wiring Diagram Care Maintenance Electrodes Effects of MMA Welding Various Metals Safety Warranty 5 6 7 8 8 9 10 15 3 ARC 161 201 PFC OWNER S MANUAL ...

Page 4: ...scia Cover Wide Input Voltage 160AC 275 AC Heavy Duty MMA Lead Set Carry Case Extension lead friendly up to 100m Weight 6 1kg SPECIFICATIONS Power Supply 160VAC 275VAC Supply Plug 15 Amps Frequency 50 60Hz ARC 161 PFC ARC 201 PFC Input Power KW 1 220 230 240kW 10 1 220 230 240kW 10 3 6kW 5 3kW 4 9kW 6 9kW Input Current 16 5A 24A 22A 31A Duty Cycle 40o C 10min TIG 160A 30 120A 60 90A 100 MMA 160A 3...

Page 5: ...piece to start the arc which can have a negative effect on the weld quality due to tungsten contamination Lift arc starting works by gently touching the tungsten on the work piece and then lifting it off The control circuit will sense when the tungsten is removed from the work piece and send a pulse of electricity through the torch that will cause the TIG arc to initiate VRD Function VRD stands fo...

Page 6: ...put socket 4 Note This polarity connection configuration is valid for most GP General Purpose MMA electrodes There are variances to this If in doubt check the electrode specifications or consult the electrode manufacturer 1 3 Connect the machine to suitable mains power using the mains input power lead Switch the mains power switch to on to power up the machine Select MMA welding mode 7 using the b...

Page 7: ...www duralloy net au 1300 369 456 WIRING DIAGRAM 7 ARC 161 201 PFC OWNER S MANUAL ...

Page 8: ...fety standards Only experts must carry out repairing of electrical appliances otherwise considerable danger for the user may result Use only genuine replacement parts Do not use modified or non genuine parts Storing the Welder When not in use the welder should be stored in the dry and frost free environment WARNING Before performing cleaning maintenance replacing cables connections make sure the w...

Page 9: ...e of its extreme brittleness generally cracks when attempts are made to weld it Trouble may also be experienced when welding white heart malleable due to the porosity caused by gas held in this type of iron www duralloy net au 1300 369 456 EFFECTS OF MMA WELDING VARIOUS MATERIALS 9 ARC 161 201 PFC OWNER S MANUAL Copper and Alloys The most important factor is the high rate of heat conductivity of c...

Page 10: ...h bare hands Do not wear wet or damaged gloves 6 Protect yourself from electric shock Do not use the welder outdoors Insulate yourself from the work piece and the ground Use non flammable dry insulating material if possible or use dry rubber mats dry wood or plywood or other dry insulating material large enough to cover the area of contact with the work or the ground 7 Avoid inhaling dust Some dus...

Page 11: ...ment serviced by a qualified repair person using identical replacement parts This will ensure that the safety of the power tool is maintained www duralloy net au 1300 369 456 Personal Safety CAUTION Keep the work area well lit Make sure there is adequate space surrounding the work area Always keep the work area free of obstructions grease oil trash and other debris Do not use equipment in areas ne...

Page 12: ...ating welding or cutting www duralloy net au 1300 369 456 Electricity Can Kill DANGER Touching live electrical parts can cause fatal shocks or severe burns The electrode and work circuit is electrically live whenever the output is on The input power circuit and machine internal circuits are also live when power is on In semi automatic or automatic wire welding the wire wire reel drive roll housing...

Page 13: ... a confined space only if it is well ventilated or while wearing an air supplied respirator Shielding ga es used for welding can displace air causing injury or death Be sure the breathing air is safe 6 Do not weld in locations near degreasing cleaning or spraying operations The heat and rays of the arc can react with vapours to form highly toxic and irritating gases 7 Do not weld on coated metals ...

Page 14: ...e a welder to thaw frozen pipes 10 Remove the stick electrode from the holder or cut off the welding wire at the contact tip when not in use Sparks Hot Metal WARNING Chipping and grinding causes flying metal and as welds cool they can throw off slag 1 Wear an AS NZS approved face shield or safety goggles Side shields are recommended 2 Wear appropriate safety equipment to protect the skin and body ...

Page 15: ...cillary Equipment 3 months WARRANTY Duralloy Welding Equipment Plasma Cutting Range The Obligation of Duralloy Industrial Supply under this warranty is limited to the circumstance set out above and is subject to The customer being able to provide proof of purchase of the relevant equipment A defect in either material or workmanship The customer returning the product to Duralloy Industrial supply o...

Page 16: ...www duralloy net au 1300 369 456 ...

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