Duralloy ARC 161 PFC Owner'S Manual Download

Page: 4 / 16

www.duralloy.net.au

1300 369 456

ARC 161/201

PFC

240V DC Inverter MMA

Welding Machine

PART NO:

DA161MMA / DA201MMA

ARC 161/201 PFC

OWNER’S MANUAL

PFC TECHNOLOGY

Most DURALLOY® Welding Machines feature

PFC Technology for maximum electrical

efficiency and consistent weld output.

DIGITAL DISPLAY

Variable amperage control with digital meter.

TIG MODE

Capable of welding with Lift TIG mode using

optional TIG Torch kit.

EXTRA FUNCTIONS

Hot Start, Anti-sticking and Arc Force built-in.

PROTECTIONS

Equipped with temperature, voltage and

current sensors for greater protection.

GENERATOR FRIENDLY

Designed to work from power generators

(8.5Kva).

FEATURES

•  Switchable Voltage Reduction Device (VRD)
•  High Duty Cycles - 90 & 110 Amps @ 100%
•  IP23 Rating
•  Industrial cable Connectors (35-50)
•  Generator Friendly (8.5kva)
•  Protective Front Fascia Cover
•  Wide Input Voltage- 160AC-275 AC
•  Heavy Duty MMA Lead Set
•  Carry Case
•  Extension lead friendly up to 100m
•  Weight 6.1kg

SPECIFICATIONS

Power Supply

160VAC - 275VAC

Supply Plug

15 Amps

Frequency

50/60Hz

ARC 161 PFC

ARC 201 PFC

Input Power KW

1-220/230/240kW ± 10%

3.6kW

5.3kW

4.9kW

6.9kW

Input Current

16.5A

24A

22A

31A

Duty Cycle

C 10min

TIG

160A 30%

120A 60%

90A 100%

MMA

160A 30%

120A 60%

90A 100%

TIG

200A 30%

145A 60%

110A 100%

MMA

160A 30%

145A 60%

110A 100%

No Load Voltage

66V

Welding Current

10 - 160A

10 - 200A

Efficiency

≥ 80%

Net Weight

6.1kg

Dimensions

360mm x 146mm x 278mm

Protection Class

IP23

Insulation Class

Cooling

Auto Fan

Electrode Diameter

Ø1.6 - Ø3.2

Ø1.6 - Ø4.0

Electrode Type

6013, 7018, etc.

Power Factor

0.99

APPLICATIONS

• Rural Applications

• General Fabrication

• Stainless Fabrication

• On-site Fabrication

MATERIALS

• Mild Steel

• Stainless Steel

PACKAGE INCLUDES

• Power Source

• Heavy duty Carry Case

• 3M Earth Lead

• 3M MMA Lead

• Owner’s Manual

TIG

STICK

EN60974-1.2012

3 YEAR

WARRANTY

Summary of Contents for ARC 161 PFC

Page 1: ...ARC 161 201 PFC OWNER S MANUAL www duralloy net au 1300 369 456 ...

Page 2: ...on DURALLOY product is subject to stringent quality control and designed and manufactured to EN60974 1 2012 standards Common use of DURALLOY products include Light Engineering Automotive Home Hobby Engineering Farming Industrial Maintenance Repairs For industrial welding solutions check out the DURALLOY at www duralloy net au DURALLOY is a market leading provider of innovative power equipment solu...

Page 3: ... net au 1300 369 456 CONTENTS Know Your Machine Quick Start Guide Wiring Diagram Care Maintenance Electrodes Effects of MMA Welding Various Metals Safety Warranty 5 6 7 8 8 9 10 15 3 ARC 161 201 PFC OWNER S MANUAL ...

Page 4: ...scia Cover Wide Input Voltage 160AC 275 AC Heavy Duty MMA Lead Set Carry Case Extension lead friendly up to 100m Weight 6 1kg SPECIFICATIONS Power Supply 160VAC 275VAC Supply Plug 15 Amps Frequency 50 60Hz ARC 161 PFC ARC 201 PFC Input Power KW 1 220 230 240kW 10 1 220 230 240kW 10 3 6kW 5 3kW 4 9kW 6 9kW Input Current 16 5A 24A 22A 31A Duty Cycle 40o C 10min TIG 160A 30 120A 60 90A 100 MMA 160A 3...

Page 5: ...piece to start the arc which can have a negative effect on the weld quality due to tungsten contamination Lift arc starting works by gently touching the tungsten on the work piece and then lifting it off The control circuit will sense when the tungsten is removed from the work piece and send a pulse of electricity through the torch that will cause the TIG arc to initiate VRD Function VRD stands fo...

Page 6: ...put socket 4 Note This polarity connection configuration is valid for most GP General Purpose MMA electrodes There are variances to this If in doubt check the electrode specifications or consult the electrode manufacturer 1 3 Connect the machine to suitable mains power using the mains input power lead Switch the mains power switch to on to power up the machine Select MMA welding mode 7 using the b...

Page 7: ...www duralloy net au 1300 369 456 WIRING DIAGRAM 7 ARC 161 201 PFC OWNER S MANUAL ...

Page 8: ...fety standards Only experts must carry out repairing of electrical appliances otherwise considerable danger for the user may result Use only genuine replacement parts Do not use modified or non genuine parts Storing the Welder When not in use the welder should be stored in the dry and frost free environment WARNING Before performing cleaning maintenance replacing cables connections make sure the w...

Page 9: ...e of its extreme brittleness generally cracks when attempts are made to weld it Trouble may also be experienced when welding white heart malleable due to the porosity caused by gas held in this type of iron www duralloy net au 1300 369 456 EFFECTS OF MMA WELDING VARIOUS MATERIALS 9 ARC 161 201 PFC OWNER S MANUAL Copper and Alloys The most important factor is the high rate of heat conductivity of c...

Page 10: ...h bare hands Do not wear wet or damaged gloves 6 Protect yourself from electric shock Do not use the welder outdoors Insulate yourself from the work piece and the ground Use non flammable dry insulating material if possible or use dry rubber mats dry wood or plywood or other dry insulating material large enough to cover the area of contact with the work or the ground 7 Avoid inhaling dust Some dus...

Page 11: ...ment serviced by a qualified repair person using identical replacement parts This will ensure that the safety of the power tool is maintained www duralloy net au 1300 369 456 Personal Safety CAUTION Keep the work area well lit Make sure there is adequate space surrounding the work area Always keep the work area free of obstructions grease oil trash and other debris Do not use equipment in areas ne...

Page 12: ...ating welding or cutting www duralloy net au 1300 369 456 Electricity Can Kill DANGER Touching live electrical parts can cause fatal shocks or severe burns The electrode and work circuit is electrically live whenever the output is on The input power circuit and machine internal circuits are also live when power is on In semi automatic or automatic wire welding the wire wire reel drive roll housing...

Page 13: ... a confined space only if it is well ventilated or while wearing an air supplied respirator Shielding ga es used for welding can displace air causing injury or death Be sure the breathing air is safe 6 Do not weld in locations near degreasing cleaning or spraying operations The heat and rays of the arc can react with vapours to form highly toxic and irritating gases 7 Do not weld on coated metals ...

Page 14: ...e a welder to thaw frozen pipes 10 Remove the stick electrode from the holder or cut off the welding wire at the contact tip when not in use Sparks Hot Metal WARNING Chipping and grinding causes flying metal and as welds cool they can throw off slag 1 Wear an AS NZS approved face shield or safety goggles Side shields are recommended 2 Wear appropriate safety equipment to protect the skin and body ...

Page 15: ...cillary Equipment 3 months WARRANTY Duralloy Welding Equipment Plasma Cutting Range The Obligation of Duralloy Industrial Supply under this warranty is limited to the circumstance set out above and is subject to The customer being able to provide proof of purchase of the relevant equipment A defect in either material or workmanship The customer returning the product to Duralloy Industrial supply o...

Page 16: ...www duralloy net au 1300 369 456 ...

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